KAM Simple Precision OFD User Manual

Optical fluorescence detector

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Kam
OFD™
®
Optical Fluorescence Detector
TEL +1 713 784 0000
FAX +1 713 784 0001
Email Sales@Kam.com
An ISO 9001 certified company
PTB 08 ATEX 1026
API COMPLIANT
User Manual
OFDMANUAL-0816
KAM CONTROLS, INC.
3939 Ann Arbor Drive
Houston, Texas 77063 USA
www.KAM.com

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  • Page 1 Optical Fluorescence Detector PTB 08 ATEX 1026 API COMPLIANT User Manual OFDMANUAL-0816 TEL +1 713 784 0000 FAX +1 713 784 0001 KAM CONTROLS, INC. Email Sales@Kam.com 3939 Ann Arbor Drive Houston, Texas 77063 USA An ISO 9001 certified company www.KAM.com...
  • Page 2: Table Of Contents

    & temperature, and high-pressure steam refer to the Pipeline Operators’ “Health, Safety and Environmental Policy Procedures” to ensure safe installation. KAM CONTROLS, INC. reserves the right to make changes to this document without notice. OFDMANUAL 0816...
  • Page 3: Available Models And Mounting Options

    I N T R O D U C T I O N AVAILABLE MODELS and MOUNTING OPTIONS FIG. 1-1 FIG. 1-2 FIG. 1-3 Full- Full- opening opening Ball Ball Valve Valve Rectractable OFD™ Rectractable OFD™ OFD™ FT Flow Through on a main pipe, with on a main pipe, with on a densitometer loop 2", 3", or 4"...
  • Page 4: Specifications

    S P E C I F I C AT I O N S Media: Refined products Material: Wetted parts–316 stainless steel Power: 12–24 VDC 15 Watts max (Max current is 1275 mA @ 12V and 637 mA @ 24V) Output: 4-20 mA Communication Port: RS485 (MODBUS RTU)
  • Page 5: Dimensional Drawings

    L= 24" 30" 36" or 48" other sizes can be S P E C I F I C AT I O N S C O N T I N U E D DIMENSIONAL DRAWINGS FIG. 2-1 OFD™ Sensor with Flanged Seal Housing C (Shaft Diameter) Seal Housing ¾"...
  • Page 6 S P E C I F I C AT I O N S C O N T I N U E D FIG. 2-4 FLOW THROUGH OFD™ for ANALYZER LOOP ¾" or 1" MNPT ¾" FNPT TABLE 2-5 ¾" MNPT DIMENSIONS TABLE 2-6 1"...
  • Page 7: Installation

    KAM CONTROLS also strongly recommends that you utilize a preview (or out-station) OFD™ sensor. This lets the operator decide how to optimize each batch cut prior to actually making the batch cut at the in-station and gives...
  • Page 8: Do's And Dont's

    I N S TA L L AT I O N C O N T I N U E D INSTALLATION DO’S AND DON’TS DO NOT install the fast loop OFD™ sensor in a straight portion of pipe. It needs to be mounted off the bend opposite the pump.
  • Page 9 I N S TA L L AT I O N C O N T I N U E D INSTALLATION DO’S AND DON’TS DO NOT use teflon tape on the OFD™ sensor threads. DO use liquid thread sealant. DO install the OFD™...
  • Page 10: Main Line

    1/4" above the inner wall of the pipeline. This ensures that the probe is not damaged when pigging the pipeline. Socket Cap Screw NOTE: If line pressure exceeds 100 psi, use a KAM ® IT Insertion Tool when installing/removing the KAM OFD™ sensor.
  • Page 11 Second Mark 9. Bolt or screw the OFD™ sensor to the valve or designated installation location. (KAM CONTROLS recommends using thread sealant and not Teflon tape for the threaded OFD™). Skip to Step 12 (OFD with Flanged Seal Housing only).
  • Page 12 I N S TA L L AT I O N C O N T I N U E D 10. Calculate the Insertion distance for 2" MNPT Seal Housing: TID cannot be calculated until the Seal Housing is screwed into place. If you have not already done so, please screw your OFD™...
  • Page 13 I N S TA L L AT I O N C O N T I N U E D If you have an OFD™ with a Flanged Seal Housing, you may now attach it to the valve on the pipeline. Slowly open Full-opening Ball Valve and check for leaks.
  • Page 14: Analyzer Loop

    I N S TA L L AT I O N C O N T I N U E D ANALYZER LOOP INSTALLATION KAM CONTROLS recommends this installation for 3/4" & 1" MNPT OFD™ sensors. We recommend using thread sealant and not teflon tape for the OFD™ sensor threads.
  • Page 15: Wiring

    I N S TA L L AT I O N C O N T I N U E D WIRING FIG. 3-12 KAM serial cable (diagnostics only) 3939 ANN ARBOR DRIVE HOUSTON TX - 77063 Tel. +1-713-784-0000 Fax: + 1-713-784-0001 www.Kam.com...
  • Page 16: Connecting The Ofd

    I N S TA L L AT I O N C O N T I N U E D CONNECTING THE OFD Proper Grounding of the OFD™ sensor. Grounding the OFD™ sensor through the 4-20 mA signal out and power lines is not adequate to protect the OFD™...
  • Page 17: Field Calibration

    The low end of the range is set for non-dyed products or 0 ppm. Readings may vary somewhat but should not exceed 5 mA. FOR ALL OTHER TYPES OF ADJUSTMENTS CALL KAM CONTROLS, INC. +1 713 784 0000. OFDMANUAL 0816...
  • Page 18: Ofdmanual

    F I E L D C A L I B R AT I O N C O N T I N U E D FIG. 4-1 Maximum Output Range Adjustment OFDMANUAL 0816...
  • Page 19: Maintenance

    M A I N T E N A N C E CLEANING AND INSPECTION Under normal operation, the KAM OFD should not require cleaning, unless pipeline usage is limited to a small number of products. Gasoline products or jet fuel in the pipeline will clean the OFD without removal.
  • Page 20 M A I N T E N A N C E C O N T I N U E D Click on the "Port" Tab (See FIG. 5-2), and change the settings as follows: a. Baud = 115200 b. Parity = None c.
  • Page 21 M A I N T E N A N C E C O N T I N U E D Click on the "Send" tab. Check the first 4 boxes in the "EOL" section. Type "?version" in either of the command boxes and click the "Send ASCII" button. You will a see message on the window displaying the software version number, the version date and the schematic version of the board.
  • Page 22 M A I N T E N A N C E C O N T I N U E D FIG. 5-4 Column 14 - CRC Cyclic Redundancy check for information only Column 13 – Electronics temperature Column 12 – OFD output on a 4-20mA range Column 11 –...
  • Page 23: Modbus Register

    A P P E N D I X A MODBUS REGISTER SETTINGS MODE BAUD RATE 9600 DATA BITS STOP BITS PARITY NONE SLAVE ID OFFSET OFD Holding Modbus Registers Register No Type Description 42000 32bit Float Signal Offset 42001 32bit Float Sinal In from Photodiode 42002 32bit Float LED OFF status 42003 32bit Float LED ON Status 42004 32bit Float Electronics Temperature in Celsius 42005 32bit Float 0-100 Output...

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