Skylift Mini-Derrick Super 6000 Low Pro Operation Manual

Skylift Mini-Derrick Super 6000 Low Pro Operation Manual

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Mini-Derrick Super 6000 Low Pro
Operations Manual
Skylift Inc.
3000 Leavitt Road Unit 6
Lorain, Ohio 44052
440-960-2100
info@skyliftus.com

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Summary of Contents for Skylift Mini-Derrick Super 6000 Low Pro

  • Page 1 Mini-Derrick Super 6000 Low Pro Operations Manual Skylift Inc. 3000 Leavitt Road Unit 6 Lorain, Ohio 44052 440-960-2100 info@skyliftus.com...
  • Page 2: Table Of Contents

    It is assumed that the personnel possessing this document has the knowledge and background to use the Skylift Mini-Derrick Super 6000 LP. It is your responsibility to read and understand this manual before operating the Skylift Mini-Derrick Super 6000 LP.
  • Page 3: General Safety/Operation Guidelines

    Any modifications will void Skylift factory warranty. • Never exceed the rated load capacity of the Skylift Super 6000 LP. Know the weight of the object that is to be handled. Stay within work zones shown on the load charts.
  • Page 4 Skylift Mini-Derrick Super 6000 LP Operations Manual General Safety/Operation Guidelines • Inspect winch line daily. Never tie winch line together. • Hydraulic Overload Protection (HOP) is not to be continuously reset. This means the machine is overloaded. • Never operate boom assembly on trailer.
  • Page 5: Machine Component Identification

    Skylift Mini-Derrick Super 6000 LP Operations Manual Machine Component Identification P a g e...
  • Page 6: Starting Instructions

    Skylift Mini-Derrick Super 6000 LP Operations Manual Starting Instructions Before starting your Skylift Super 6000 LP preform all the periodic inspections and lubrications according to the maintenance manual. Perform the following steps to start your machine properly. 1. Preheat engine if working in colder temperatures or if the machine has not been started for the day.
  • Page 7: Unloading Machine From Trailer

    Operations Manual Unloading Machine from Trailer Instructions Before unloading your Skylift Super 6000 LP from its trailer, survey the area to which the machine will be unloaded to. Make sure the area is clear from obstructions. Keep trailer hitched to vehicle when unloading to prevent unwanted trailer movement. Perform the following steps to ensure the proper unloading technique.
  • Page 8: Loading Machine Onto Trailer

    Operations Manual Loading Machine onto Trailer Instructions Before loading your Skylift Super 6000 LP onto its trailer, survey the area to which the machine will be driven on. Make sure the area is clear from obstructions. Keep trailer hitched to vehicle when loading to prevent unwanted trailer movement.
  • Page 9: Undercarriage Track Extension/Retraction

    See diagram below for reference. 4. Once the Skylift Super 6000 LP is started, in “DRIVE Controls” mode, you are able to extend or retract the undercarriage. To extend the undercarriage, exercise the undercarriage’s hydraulic valve handle in the down direction.
  • Page 10 Skylift Mini-Derrick Super 6000 LP Operations Manual BOOM/DRIVE Controls Selector Valve Undercarriage Valve Controls P a g e...
  • Page 11: Machine Travel, Turning & Throttle Control

    Machine Travel, Turning and Throttle Control HIGH/LOW SPEED TRAVEL The Skylift Super 6000 LP has the ability to travel on various terrain types via its hydraulically driven undercarriage. The track undercarriage provides a “HIGH” and “LOW” speed. The “LOW” speed should be used when unloading/loading the machine onto a trailer, turning or navigating over uneven terrain.
  • Page 12 (cont.) THROTTLE CONTROL The Skylift Super 6000 LP has an adjustable throttle control. This is used to adjust the engine RPMs per customer needs. Some operations/tasks are easier with a lower engine RPM while other operations/tasks are easier with a higher engine RPM. This is all based on the operator skill level.
  • Page 13: Deploying Outriggers

    Use the digital slope gauge to level out the machine. Skylift Inc. recommends to use the machine on the most level position possible. c. Always keep other personal clear of machine when deploying outriggers.
  • Page 14 Skylift Mini-Derrick Super 6000 LP Operations Manual Deploying Outriggers (cont.) Outrigger in it’s stowed position: Outrigger in it’s unstowed position: 12 | P a g e...
  • Page 15 Skylift Mini-Derrick Super 6000 LP Operations Manual Deploying Outriggers (cont.) Hydraulic outrigger handle and amber light location: Amber Light Outrigger Handles 13 | P a g e...
  • Page 16: Boom Operation

    The Skylift Super 6000 LP is equipped with a 3 stage, hydraulic extension, boom assembly. These 3 sections vary from one another by size, working ability and material. Skylift Inc. is not going to tell you how to preform certain jobs, we are going to instruct you on how to get the machine to the point to where you can operate the boom and it’s functions.
  • Page 17 These instructions are assuming that the engine is running and the machine is in “BOOM Controls” mode. Skylift recommends that the tool circuit be used at half engine throttle. There are tool circuit outlets at the front of the machine, under the pad mount carrier deck and at the valve frame assembly.
  • Page 18 Skylift Inc. recommends that you do not repeatedly meet the stop under full rotation load. Know your work-zone and work accordingly.
  • Page 19: Accessory Controls

    Operations Manual Accessory Instructions The Skylift Super 6000 LP has a vast selection of accessories that you are able to add to the machine. The following are a few quick instructions on how to operate them. If you have a question about a certain option or have an issue, contact Skylift Inc.
  • Page 20: Single & Dual Bucket Assemblies

    Single man bucket capacity for the Skylift Super 6000 LP is 350LBS. The capacity changes when the dual man bucket is used. Dual man bucket capacity for the Skylift Super 6000 LP is 300LBS for each bucket. Each bucket assembly has its own bucket brake. The brake should be released when the boom is maneuvering.
  • Page 21 Skylift Mini-Derrick Super 6000 LP Operations Manual Single Man Bucket w/ Can Handler 19 | P a g e...
  • Page 22 Skylift Mini-Derrick Super 6000 LP Operations Manual Dual Man Bucket 20 | P a g e...
  • Page 23: Can Handler / Material Handler

    Operations Manual Can Handler The Skylift Super 6000 LP has the option to have a can handler attachment to the boom assembly. This attachment is intended to be used with the single man bucket attachment so that the person in the bucket has winching capability. The can handler is rated at 750LBS lifting capacity.
  • Page 24 Skylift Mini-Derrick Super 6000 LP Operations Manual Material Handler 22 | P a g e...
  • Page 25: Decals

    Skylift Mini-Derrick Super 6000 LP Operations Manual Decals If any of these items are illegible or missing, replace them immediately. PART # DECAL DEC-107 DANGER OUTRIGGGER CONTACT WILL CAUSE DEC-108 DANGER ELECTROCUTION HAZARD DEC-109 DANGER A MOVING OUTRIGGER DEC-110 DANGER FALLING FROM PLATFORM...
  • Page 26 Skylift Mini-Derrick Super 6000 LP Operations Manual Decals (cont.) If any of these items are illegible or missing, replace them immediately. PART # DECAL DEC-237 DON'T USE PLATFORM WHILE DRIVING MACHINE DEC-238 AUGER/WINCH SHUT OFF DEC-239 CAN HANDLER ONLY DEC-240...
  • Page 27 Skylift Mini-Derrick Super 6000 LP Operations Manual Decals (cont.) DEC-107 DEC-111 DEC-112 DEC-108 DEC-109 DEC-113 DEC-110 DEC-114 25 | P a g e...
  • Page 28 Skylift Mini-Derrick Super 6000 LP Operations Manual DEC-164: DEC-172: DEC-174: DEC-165: DEC-176: DEC-177 (SMALL): DEC-166 (LARGE): 26 | P a g e...
  • Page 29 Skylift Mini-Derrick Super 6000 LP Operations Manual DEC-184: DEC-192: DEC-193: DEC-187: DEC-194: DEC-188: DEC-189: DEC-195: DEC-191: 27 | P a g e...
  • Page 30 Skylift Mini-Derrick Super 6000 LP Operations Manual DEC-198: DEC-209: DEC-200: DEC-210: DEC-201: DEC-202: DEC-211: DEC-203: DEC-214: DEC-207: DEC-216: DEC-208: 28 | P a g e...
  • Page 31 Skylift Mini-Derrick Super 6000 LP Operations Manual DEC-217: DEC-236: DEC-220: DEC-237: DEC-238: DEC-221: DEC-224: DEC-239: DEC-225: DEC-228: DEC-240: 29 | P a g e...
  • Page 32 Skylift Mini-Derrick Super 6000 LP Operations Manual DEC-241: DEC-247: DEC-250: DEC-242: DEC-251: DEC-244: DEC-253: DEC-254: DEC-245: DEC-246: 30 | P a g e...
  • Page 33 Skylift Mini-Derrick Super 6000 LP Operations Manual DEC-255: DEC-260: DEC-261: DEC-262: DEC-256: DEC-263: DEC-257: DEC-264: DEC-259: DEC-265: 31 | P a g e...
  • Page 34 Skylift Mini-Derrick Super 6000 LP Operations Manual DEC-268: DEC-293: DEC-269: DEC-307: DEC-314: DEC-270: DEC-317: DEC-272: DEC-320: DEC-322: DEC-287: DEC-323: 32 | P a g e...
  • Page 35 Skylift Mini-Derrick Super 6000 LP Operations Manual DEC-326: DEC-334: DEC-328: DEC-329: DEC-330: DEC-331: DEC-333: 33 | P a g e...
  • Page 36 NORTH AMERICA Radio Remote Control Installation and Quick Start Guide G2B Radio Remote Control System System Name Manual Part Number Revision Date Skylift MD 6000 Quick Start Guide MAN-G2B-XX Rev 7 9/14/2017 Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 37 Added Tool Switch Switch to 310 01/2014 Added Speed High Switch to 305 09/2014 Removed Tool Switch 12/2014 Wheeled Version 08/2015 Added LCD display and safety modification 08/2016 Danfoss Current Controlled Valve 09/2017 Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 38 Typically includes all items listed below Portable Control Unit (PCU) Mini or Maxi (shown) PCU-MINI-XX Central Unit (CU) 3011 Battery charger Battery cassette (NiMH 7.2 VDC) Tether cable (10 meters) 47545 Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 39 D. Secure Cable Pierce the membrane and feed the cable through. A tight fit ensures a good seal. Secure the inner side of the cable with a cable tie or similar. Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 40 Unused Digital Output 14 K4.10 Digital input 3 K6.10 K4.11 Input supply (+VDC) EX3—Optional Features Pin no Function K8.1 CAN High K8.2 CAN Low K8.3 CAN GND K8.4 Not Used K8.5 Not Used Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 41 (1.5 Amps max per output) with proper sized Ferrell cable end. Orient cables as shown and apply water resistant grease suitable for electronic applications to the terminal connectors. Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 42: Cu Layout And Indicators

    RS232 TX The CU can also be connected to a PC for programming an cali- RS232 RX bration. Refer to Service Manual and WinSCI Manual for further + Battery (VDC) details. Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 43: Dv And Status Led's

    CU is linked via tether cable to PCU (ID not programmed) ID Programming initiated. See section 4.6 for details ID Programming Blocked; reset power on CU and Download ID again. See section 4.6 for details Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 44: Error Indicators

    Illegal voltage Wrong voltage on analog output System will self reset. Check analog Analog output (Block 3 declares related output; output connections. Remove terminal 1A,1B….). connector and reset system. Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 45 Low power supply (Below 8.5 VDC). System will self reset. Check power power supply and supply connections. High supply High power supply (Above 36 VDC). System will self reset. Check power power supply and supply connections. Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 46 Boom Enable Pole Claw Tilt On Pole Claw Tilt Off Engine Start Engine Stop Travel High Speed Low RPM High RPM Low Boom Enable LINK Travel Tool Circuit On Tool Circuit On Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 47: Power / Stop / Micro Switch Panel

    Low Battery is indicated on the PCU when the internal Buzzer beeps 3 times Power ON / Low Battery LED flashed Red. and the Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 48: Powering The Pcu

    • When the green LED is blinking, the Micro-speed function is activated. The number of blinks indicates the operating speed as defined in the table above. If the Stop Function is pressed on the PCU, the PCU will start from the last chosen speed. Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 49: Downloading Id: Pairing Pcu And Cu

    The PCU will beep in quick succession to confirm programming is completed. If this procedure does not work, repeat the programming ( see items B-E ). If it still does not work, contact Scanreco North America. Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...
  • Page 50: Display Features

    In the event the transmitter and the receiver have lost signal between one another this graphic will be displayed. Also in the event a switch is not in neutral/off position at start up this is the graphic that is displayed. Skylift MD 6000 Quick Start Guide MAN-G2B-XXXX Rev 7...

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