Table of Contents
Advertisement
I
N
S
T
A
L
L
I
N
S
T
A
L
L
I
N
S
T
A
L
L
I
N
S
T
A
L
L
I
N
S
T
A
L
L
A
T
I
O
I
N
S
T
A
L
L
A
T
I
O
I
N
S
T
A
L
L
A
T
I
N
S
T
A
L
L
A
T
I
N
S
T
A
L
A
I
N
S
T
A
L
A
A
Z
I
O
N
E
,
U
S
O
A
Z
I
O
N
E
,
U
S
O
A
T
I
O
N
,
U
S
E
A
T
I
O
N
,
U
S
E
N
,
U
T
I
L
I
S
A
T
N
,
U
T
I
L
I
S
A
T
I
O
N
,
B
E
D
I
E
N
I
O
N
,
B
E
D
I
E
N
C
I
Ó
N
,
U
S
O
C
I
Ó
N
,
U
S
O
www.reer.it
E
M
A
N
U
T
E
E
M
A
N
U
T
E
A
N
D
M
A
I
N
T
E
A
N
D
M
A
I
N
T
E
I
O
N
E
T
M
A
I
I
O
N
E
T
M
A
I
U
N
G
U
N
D
W
U
N
G
U
N
D
W
Y
M
A
N
T
E
N
I
M
Y
M
A
N
T
E
N
I
M
N
Z
I
O
N
E
N
Z
I
O
N
E
N
A
N
C
E
N
A
N
C
E
N
T
E
N
A
N
C
E
N
T
E
N
A
N
C
E
A
R
T
U
N
G
A
R
T
U
N
G
I
E
N
T
O
I
E
N
T
O
Advertisement
Table of Contents
Related Manuals for Reer Aus X Series
Summary of Contents for Reer Aus X Series
- Page 1 Ó Ó www.reer.it...
-
Page 2: Table Of Contents
CONTROL UNIT SERIES AUS X INDEX INTRODUCTION ....................3 NEW SAFETY PARAMETERS FOR TYPE 2 BARRIERS AND MANDATORY LABELLING ..4 AUS X CONTROL UNIT ..................5 OPERATING MODES DESCRIPTION .................. 5 AUTOMATIC ..........................5 MANUAL ............................. 6 CONNECTION OF EXTERNAL CONTACTORS K1 and K2 ............6 CONNECTON EXAMPLES .................... - Page 3 CONTROL UNIT SERIES AUS X CONNECTION OF AUS XM WITH 4 COUPLES OF ULISSE/ILION PHOTOCELLS IN SERIES (AUTOMATIC MODE, TIMEOUT MUTING = ) ................24 MUTING FUNCTION......................24 Muting sequence ........................25 MUTING OVERRIDE FUNCTION ..................26 Override with maintained action control ................27 Override with pulse control ....................
-
Page 4: Introduction
This symbol indicates an important personal safety warning. Failure to comply with the warning may result in very high risk for exposed personnel. INTRODUCTION The ReeR control unit is a safety device complying with IEC 61496-1, IEC 61496-2 specifications. When connected to a Ilion or a ULISSE/ILION UPC safety photocell, it forms a type 2 ESPE (Electro- sensitive Protective Equipment). -
Page 5: New Safety Parameters For Type 2 Barriers And Mandatory Labelling
CONTROL UNIT SERIES AUS X NEW SAFETY PARAMETERS FOR TYPE 2 BARRIERS AND MANDATORY LABELLING With the publication of Edition 3 of the harmonized EN 61496-1 standard it is no longer possible to use a Type 2 safety light barrier for safety functions assessed as SIL 2 / PL d. -
Page 6: Aus X Control Unit
CONTROL UNIT SERIES AUS X AUS X CONTROL UNIT OPERATING MODES DESCRIPTION Automatic 0 Vdc +24 Vdc Manual +24 Vdc +24 Vdc through a N.O. contact Non-permissible 0 Vdc 0 Vdc conditions +24 Vdc +24 Vdc Table 1 AUTOMATIC In this operating mode, the outputs of the control unit follow the status of the photocell: •... -
Page 7: Manual
CONTROL UNIT SERIES AUS X MANUAL In this operating mode, the outputs of the control unit are activated only if the protected area is free and after sending the RESTART signal to the control unit using the push-button or by means of a specific command on the RESTART input (terminal 4). -
Page 8: Connecton Examples
CONTROL UNIT SERIES AUS X Figure 4 Manual functioning with K1K2 relays CONNECTON EXAMPLES CONNECTION OF AUS X WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS (WITHOUT K1K2 EXTERNAL CONTACTORS) Figure 5 8540643 - 26/08/2016 Rev.13... -
Page 9: Connection Of Aus X With 1 Couple Of Ulisse/Ilion Photocells (With K1K2 External Contactors)
CONTROL UNIT SERIES AUS X CONNECTION OF AUS X WITH 1 COUPLE OF ULISSE/ILION PHOTOCELLS (WITH K1K2 EXTERNAL CONTACTORS) Figure 6 SERIES CONNECTION OF AUS X WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS (WITH K1K2 EXTERNAL CONTACTORS) Figure 7 In this case, the 2 photocells are connected in series and the INPUT BARR2 (terminal 8) is not utilized;... -
Page 10: Connection Of Aus X With 4 Couples Of Ulisse/Ilion Photocells (Without K1K2 External Contactors)
CONTROL UNIT SERIES AUS X CONNECTION OF AUS X WITH 4 COUPLES OF ULISSE/ILION PHOTOCELLS (WITHOUT K1K2 EXTERNAL CONTACTORS) Figure 8 8540643 - 26/08/2016 Rev.13... -
Page 11: Signal Description
CONTROL UNIT SERIES AUS X SIGNAL DESCRIPTION 24VDC Power supply 24Vdc 0VDC Power supply 0Vdc Ground connection RESTART Input Restart command MAN/AUTO Input Manual/Automatic Configuration SYSTEM_TEST Input Test of the system external request Safety photocell number 1 INPUT BARR1 Input status input Safety photocell number 2 INPUT BARR2... -
Page 12: The System_Test Command
CONTROL UNIT SERIES AUS X The SYSTEM_TEST command The SYSTEM_TEST command must be forwarded to the control unit connecting the terminal 6 to the +24Vdc. The contact used for the SYSTEM_TEST command must be able to switch a current of 20mA and a voltage of 24Vdc (with a switching time of >40ms). -
Page 13: Characteristics Of The Output Circuit
CONTROL UNIT SERIES AUS X Characteristics of the output circuit. For the output circuit, the control unit uses two guided contact safety relays. These relays are rated by the manufacturer for voltage and current values above those indicated in the technical data; however, to assure correct insulation and to avoid damage or premature aging, protect each output line with a 4A slow-blow fuse and check that load characteristics comply with the indications given in the table below. -
Page 14: Status Indicators
CONTROL UNIT SERIES AUS X STATUS INDICATORS Photocell 1 free Green Photocell 1 intercepted 5 6 7 8 Fault detected * Green/ Photocell 2 free Photocell 2 intercepted or absent Output relays opened The number of blinkings shows the Green/ kind of FAIL (only with IN2/FAIL RED) * FAIL Red/... -
Page 15: Dimensions
CONTROL UNIT SERIES AUS X DIMENSIONS 8540643 - 26/08/2016 Rev.13... -
Page 16: Technical Data Aus X
CONTROL UNIT SERIES AUS X TECHNICAL DATA AUS X Safety category 24 20% Power supply Power requirement 5 max Output Relay 2 N.O. contacts (2A; 250V) System Status Output 100mA; 24Vdc Response time 30 max Manual or Automatic, selectable Operating modes from terminal block External relay control... -
Page 17: Status Indicators With 1 Photocell
CONTROL UNIT SERIES AUS X STATUS INDICATORS / FAULT DIAGNOSIS Status indicators with 1 photocell Power on TEST Photocell INTERCEPTED, outputs in OFF Photocell FREE, YELLOW outputs in OFF Photocell FREE, GREEN outputs in ON Shows the YELLOW: blinks 2 System TEST photocell_1 status times per second... -
Page 18: Status Indicators With 2 Photocells
Possible overload or SYSTEM STATUS (7 pulses) connection error Table 7 If it is not possible to clearly identify the malfunction and to remedy it, stop the machine and contact Reer's Assistance Service. 8540643 - 26/08/2016 Rev.13... -
Page 19: Modulo Aus Xm
CONTROL UNIT SERIES AUS X MODULO AUS XM OPERATING MODES DESCRIPTION Automatic 0 Vdc +24 Vdc Manual +24 Vdc +24 Vdc through a N.O. contact Non-permissible 0 Vdc 0 Vdc conditions +24 Vdc +24 Vdc Table 8 AUTOMATIC In this operating mode, the outputs of the control unit follow the status of the photocell: •... -
Page 20: Manual
CONTROL UNIT SERIES AUS X MANUAL In this operating mode, the outputs of the control unit are activated only if the protected area is free and after sending the RESTART signal to the control unit using the push-button or by means of a specific command on the RESTART input (terminal 15). -
Page 21: Connection Of External Contactors K1 And K2
CONTROL UNIT SERIES AUS X CONNECTION OF EXTERNAL CONTACTORS K1 and K2 Control of external contactors K1K2 can be activated in both operating modes. If this control is to be used, the set of normally closed contacts of the external contactors must be connected to terminal 20 of the control unit (Figure 11 and Figure 12). -
Page 22: Connecton Examples
CONTROL UNIT SERIES AUS X CONNECTON EXAMPLES CONNECTION OF AUS XM WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS (MANUAL MODE, WITH K1K2 EXTERNAL CONTACTORS, TIMEOUT MUTING = 30s) Figure 13 8540643 - 26/08/2016 Rev.13... -
Page 23: Connection Of Aus Xm With 1 Couple Of Ulisse/Ilion Photocells (Manual Mode With K1K2 External Contactors, Timeout Muting = 30S)
CONTROL UNIT SERIES AUS X CONNECTION OF AUS XM WITH 1 COUPLE OF ULISSE/ILION PHOTOCELLS (MANUAL MODE, WITH K1K2 EXTERNAL CONTACTORS, TIMEOUT MUTING = 30s) Figure 14 8540643 - 26/08/2016 Rev.13... -
Page 24: Connection Of Aus Xm With 2 Couples Of Ulisse/Ilion Photocells In Series (Manual Mode, With K1K2 External Contactors, Timeout Muting = 30S)
CONTROL UNIT SERIES AUS X CONNECTION OF AUS XM WITH 2 COUPLES OF ULISSE/ILION PHOTOCELLS IN SERIES (MANUAL MODE, WITH K1K2 EXTERNAL CONTACTORS, TIMEOUT MUTING = 30s) Figure 15 8540643 - 26/08/2016 Rev.13... -
Page 25: Muting Function
CONTROL UNIT SERIES AUS X CONNECTION OF AUS XM WITH 4 COUPLES OF ULISSE/ILION PHOTOCELLS IN SERIES (AUTOMATIC MODE, TIMEOUT MUTING = Figure 16 MUTING FUNCTION The Muting function is a temporary suspension of the safety light curtain’s protective function. -
Page 26: Muting Sequence
CONTROL UNIT SERIES AUS X The Muting sensors form the sensing system that decides whether the Muting function is to be activated (or not). Control of the dangerous opening can be de-activated only by a correct sequence of interruption of the beams of the Muting sensors. Figure 17 Muting with AUS XM on palletizing system application example Muting sequence... -
Page 27: Muting Override Function
CONTROL UNIT SERIES AUS X SENSOR 1 SENSOR 2 TIMER 4 SEC FIELD INTERRUPTED FIELD FREE MUTING Figure 18 - Muting cycle SENSOR 1 SENSOR 2 TIMER 4 SEC FIELD FREE FIELD INTERRUPTED MUTING Figure 19 -Muting cycle closed by a timeout MUTING OVERRIDE FUNCTION The OVERRIDE function must be used when the machine stops due to incorrect Muting activation sequences with the material obstructing the... -
Page 28: Override With Maintained Action Control
CONTROL UNIT SERIES AUS X This function activates the OSSD outputs making it possible to remove the material that is obstructing the protected field. Throughout the entire phase during which the OVERRIDE function is active, the Override/Muting light blinks. Check efficiency of this light periodically (during the Muting or Override phases). -
Page 29: Signals Description
CONTROL UNIT SERIES AUS X The override condition can last a maximum of (repeatable). The function can only be re-started by pressing the pushbutton again 1. Maximum total OVERRIDE time (after consecutive requests) = 2. Maximum number of consecutive requests for OVERRIDE = ... -
Page 30: The Restart Command
CONTROL UNIT SERIES AUS X 0 Vdc +24 Vdc +24 Vdc 0 Vdc Infinite 0 Vdc 0 Vdc Conditions not allowed +24 Vdc +24 Vdc Table 10 ** REFER TO THE Table 11 FOR THE SELECTION OF THE OVERRIDE 0 Vdc 0 Vdc Spring return key 0 Vdc... -
Page 31: K1K2 Feedback Input
CONTROL UNIT SERIES AUS X K1K2 FEEDBACK input Using the K1 and K2 auxiliary safety contactors with guided contact safety type, necessary to connect +24Vdc to the through the series of the K1-1 e K2-1 N.O. control contacts. The control of the correct switching of K1 and K2 is performed with a delay of 300ms after the real command. -
Page 32: Use Of K1 And K2 Auxiliary Contact Elements
CONTROL UNIT SERIES AUS X Use of K1 and K2 auxiliary contact elements. For loads with higher voltage and current characteristics than those indicated in the table above, use of auxiliary external relays or contactors suitable for the load to be controlled is recommended. ... -
Page 33: Status Indicators
CONTROL UNIT SERIES AUS X STATUS INDICATORS Muting sensor 1 free YELLOW Muting sensor 1 interrupted Muting sensor 2 free 4 5 6 16 17 18 YELLOW Muting sensor 2 interrupted Correct operation Muting active YELLOW Override request Muting fail (only with FAIL led ON) * ... -
Page 34: Technical Data
CONTROL UNIT SERIES AUS X TECHNICAL DATA Safety category 24 20% Power supply Power requirement 5 max Output Relay 2 N.O. contacts (2A; 250V) System Status Output 100mA; 24Vdc 24Vdc / 0,5 5 W Muting lamp output Response time 30 max Manual or Automatic, selectable Operating modes... -
Page 35: Status Indicators With 1 Photocell Connected
CONTROL UNIT SERIES AUS X STATUS INDICATORS / FAULT DIAGNOSIS Status indicators with 1 photocell connected Power up test Photocell interrupted Output relays opened Photocell free YELLOW Output relays opened Photocell free GREEN Output relays closed YELLOW: blinking 2 System test System test times per second Table 13... -
Page 36: Fault Diagnosis
(5 pulses) status status Override with pulse Blinking Blinking Blinking command expired Table 17 If it is not possible to clearly identify the malfunction and to remedy it, stop the machine and contact Reer's Assistance Service. 8540643 - 26/08/2016 Rev.13... -
Page 37: Guarantee
Precise, complete compliance with all the rules, instructions and prohibitions indicated in this handbook is an essential requirement for correct functioning of the control unit. ReeR s.p.a. therefore declines any responsibility for all and anything resulting from failure to comply, even partially, with such indications. - Page 38 Dichiarazione CE di conformità EC declaration of conformity Torino, 12/07/2016 REER SpA via Carcano 32 10153 – Torino Italy dichiara che l'unità di controllo AUS X/AUS XM unitamente ad un numero variabile da 1 a 4 sensori di sicurezza della serie ULISSE UPC o ILION costituisce un sistema Elettrosensibile di Sicurezza (ESPE) di: ...
- Page 39 MODULI DI SICUREZZA SERIE AUS X REER S.p.A. 32 via Carcano 10153 Torino Italia Tel. +39/0112482215 r.a. Fax +39/011859867 www.reer.it Internet: e-mail: info@reer.it...
Need help?
Do you have a question about the Aus X Series and is the answer not in the manual?
Questions and answers