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Summary of Contents for Mueller HYDRO GUARD HG-11 Standard
- Page 1 Automatic Flushing Devices HG-11 Standard & Signature User Operation Manual Page 1 of 28...
- Page 2 Hydro-Guard technology is subject to patent. United States Patent and Trademark Office – All Rights Reserved. The content of this manual is the sole and exclusive property of Mueller Co. Unauthorized distribution or reproduction strictly prohibited. Page 2 of 28...
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Page 3: Table Of Contents
Hydro-Guard® Standard & Signature Units (HG-11) TABLE OF CONTENTS Page # Limited Warranty ........... 4 Safety Procedures &... -
Page 4: Limited Warranty
This Hydro-Guard® Automatic Flushing Device is warranted for one year from the date of delivery. Mueller Co. will repair or replace any defective part or component as long as the Unit is installed and operated in accordance with the procedures described within this manual. -
Page 5: Installation Procedures & Site Evaluation
Installation Procedures & Site Evaluation Page 5 of 28... -
Page 6: Installation Of The Unit
Hydro-Guard® Installation Procedures & Site Evaluation Each Hydro-Guard® installation is unique and will require a minimum of advance planning. Prior to the installation of the device, the drainage patterns for the intended installation location should be reviewed. The drainage pattern must permit discharged water to flow away from the Hydro-Guard® Unit in the case of a backflow situation. In cold-weather applications multiple nightly flushes are effective in managing discharge volumes and preventing the accumulation of ice.. -
Page 7: Standard Installation Rendering
HG-11 Standard Page 7 of 28... -
Page 8: Signature Installation Rendering
HG-11 Signature Page 8 of 28... - Page 9 HG-11 Standard: TBOS-II Programming Instructions Features The TBOS-II handheld uses on screen prompts for intuitive programming. It will control current programming interface (T-2– dark gray case), as well as the previous model of programming interface (T-1 modules programmed by the TBOS-US handheld). • 1 to 8 possible flushing events daily, or on selected days weekly, 365-day calendar • Flush duration 1 minute to 12 hours (1 minute increments) • Preprogram and store up to 3 different schedules...
- Page 10 Language (English, French, Spanish, Italian, Dutch, Portuguese, Turkish, etc.) Note: Programming instructions for all available languages are available by contacting Mueller Co. at 800-423-1323. Programming Flushing Schedule NOTE: There are two ways to proceed– 1) select “TBOS-II infra-red” if IR cable is connected to a TBOS-II programming interface to access, change or load programs there, or 2) select “Templates (TBOS-II)”...
- Page 11 Transmitting time, date and programs to programming interface, clearing/ checking programs, manual start Connect handheld to programming interface using IR cable. 1) To transmit: from home screen, use DOWN ARROW to select “TBOS-II infra- red” and press OK. TBOS-II handheld will receive data (settings) from built-in programming interface.
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Page 12: Programming
HG-11 Signature: Hunter NODE Programming Instructions Batteries The NODE uses standard 9V batteries to operate the control valve and program the controller. The controller can operate with one or two batteries installed. Under normal conditions, expected life is 1 year for a single battery and two years when using two. Battery Installation 1) Unscrew rear body of the NODE to gain access to battery compartment. 2) Insert battery/batteries into battery tray and connect the battery connector to controller. - Page 13 Setting Date/Time (cont’d) 6) All 4 numbers are shown with two numbers on the left flashing, representing the HOUR. Press + or – key to change the hour. Press RIGHT ARROW key to proceed to setting MINUTES. 7) All 4 numbers are shown with two numbers on right flashing, representing MINUTES.
- Page 14 Manual Flushing Manual flushing allows user to test the Hydro-Guard® unit or a program for a specified run time. Make sure controller is in Idle Mode. 1) Press and hold RIGHT ARROW until HAND icon is displayed. The station number (always #1) will be displayed in lower left side of display along with RUN TIME.
- Page 15 Battery Life Indicator Remaining battery life can be estimated from the battery life indicator shown on display. The NODE can operate using either a single 9-volt battery or using two 9-volt batteries. Using two nine volt batteries will yield approximately twice the battery life of a single 9-volt battery.
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Page 16: Options
Hydro-Guard® Options and Upgrades The following is a brief overview and introduction to Hydro-Guard® Options and Upgrades. Low Lead Brass Internal Components and Piping Freeze Protection The Hydro-Guard® HG-11 Unit is freeze protected to 16” by virtue of the bury depth of the main 2”... -
Page 17: Technical Section
Technical Section Page 17 of 28... -
Page 18: Battery Replacement
A. Battery Replacement 1. HG-11 Standard Unit (Removable Controller) a. Use HG-A2023 Security Tool to unlock and remove protective Exterior Housing Cover. b. Unscrew protective cap from gray Programming Interface, which is located at top of unit. c. Extract battery harness and remove old battery (dispose of battery appropriately). d. -
Page 19: Disassembly
The HG-11 Unit is designed to operate unattended and with minimal need for service. In the event it is necessary to service the flushing unit’s control valve, solenoid, or any other below-grade component, or to reload the Dechlorination Chambers please follow these instructions. -
Page 20: Reassembly
C. HG-11 Unit Reassembly 1. Return internal assembly to proper location and lock the Cam-Lock handles in place on the female side of the Cam-Lock. 2. Pull up on internal assembly to be sure it is locked in place (recommendation: use a zip-tie to hold two Cam-Lock handles in position to assure they remain locked in place during operation of the unit). -
Page 21: Reloading Dechlorination Chambers
D. Reloading Dechlorination Chambers 1. Follow instructions B1 through B3 above. 2. Slide Bracket upward as far as possible and remove Dechlorination Chamber Covers. 3. Check for partially dissolved chlorine tablets or residues and clean the chamber as needed. 4. Insert up to four 3” chlorine tables in each chamber. 5. -
Page 22: Troubleshooting Guide
The Hydro-Guard® Troubleshooting Guide The Problem The Hydro-Guard® Unit does not activate. Possible Causes 1) Water pressure off or low 2) Batteries weak or dead 3) Connection loss from controller to solenoid 4) Solenoid not working properly 5) Obstruction in flow of water Try this Correction 1) Check if curb stop is open 2) Change batteries 3) Check connections for corrosion, breaks, or lack of connection 4) Run an electrical systems check 5) Check to make sure... -
Page 23: Parts Section
HG-11 Unit Parts Section Page 23 of 28... -
Page 24: Standard Rendering
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Page 25: Signature Rendering
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Page 26: Parts List
Common Replacement Part Guide HG-11 Signature 546703 HG11 Riser Assembly 546284 HG1 Above Grade Housing 546519 HG11&31 Dechlor Assembly HG-01141A SS Housing Bracket 546025 15” PVC Housing Pipe 11 546260 Latching Solenoid HG-123108 1/8”X1/4”NPT Adapt B-40 HG-V105 1/4 Polyurethane Tubing HG-123104 Male Quick Connect/B-QC HG-123105 Quick Connect Cap HG-01135 Female Sample Connector HG-13101 200B Female Cam Lock-2”... -
Page 27: Notes
Notes: Page 27 of 28... - Page 28 All Hydro-Guard® products are manufactured by Mueller Co., based in Chattanooga, TN. Manufacturing facilities in Cleveland, TN. The Advance Maintenance Flushing concept using Automatic Flushing Units as presented in patented in the United States and Canada. Foreign patents pending. Hydro-Guard® is a registered trademark of Mueller Co.
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