Summary of Contents for Apprion IONizer 4000 Series
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IONizer 4000 Series Hardware Installation Guide Apprion Incorporated March 2009 Apprion Proprietary and Confidential...
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Revision History Date Document Revision Author(s) June 08 Version 1 David Cote October 08 Version 2 David Cote January 09 Version 3 David Cote February 09 Version 4 David Cote March 09 Version 5 David Cote Apprion Proprietary and Confidential...
Apprion Employees (Full time and Contract) This document is a product of the Apprion Engineering team and may be used to help other Apprion employees gain a better understanding of the IONizer installation process. Apprion Services Group This document is intended for use by the Apprion Services Group to aid in the installation of IONizer devices.
How to Use This Guide How to Use this Guide This guide provides basic instructions on how to install and wire an IONizer device. You should read ALL chapters for important information before attempting the installation. Apprion Proprietary & Confidential...
IONizer Device Overview Introduction This guide provides information on how to install Apprion™ IONizer devices. The IONizer provides an integrated set of modular hardware and software services that facilitate creation, control and monitoring of secure device networks for the modern plant. The IONizer is a wireless transceiver that serves as the center point of an independent wireless network, or as the connection point between wireless and wired networks.
IONizer must be installed with a minimum separation distance of 25.26 cm from all persons, except the 16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi Directional Antenna (Apprion P/N 89-1187-000) which must be installed with a minimum separation distance of 48.97 cm from all persons.
This equipment complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions. (1) The device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Page 3 Apprion Proprietary and Confidential...
IONizer 4000 or 4020 Mounting Hardware ( 2 U-bolts with associated hardware, 4 wall anchor bolts) 24V Power Connector Manual Product Registration and Warranty Cards Additional orderable accessories include: Page 5 Apprion Proprietary and Confidential...
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Additional Ethernet Cable Specialized mounting brackets and hardware Inspect the unit for any damage or missing items. Contact your Apprion service representative for support. Ensure that the nameplate on the IONizer your purchased indicates the correct model ordered. Note: Models that use this nameplate include: 4000-200, 4000-220, 4020-200, and 4020-220.
25.26 cm from all persons, except the 16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi Directional Antenna (Apprion P/N 89-1187-000) which must be installed with a minimum separation distance of 48.97 cm from all persons.
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IONizer’s must be properly grounded before making any other power and signal connections. Ionizer’s must always be grounded in a hazardous location as defined by the NEC or applicable local and country codes. Page 8 Apprion Proprietary & Confidential...
The IONizer can be mounted on vertical poles up to 2 inches in diameter using the U-bolt hardware provided with the device. The device must be mounted in the correct orientation with device connectors on the bottom facing the ground. Page 9 Apprion Proprietary and Confidential...
Phillips head screwdriver Procedure 1. Ensure that the surface is clean and free of loose debris. 2. Use the device as a template using the mounting slots to mark screw locations on the mounting surface. Page 10 Apprion Proprietary & Confidential...
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4. Mount the device to the surface using the anchor screws and flat washers per manufacturer’s instructions. The flat head washers should be between the unit mounting flange and the anchor screw head. 5. You can also mount the IONizer on rails as shown: Page 11 Apprion Proprietary and Confidential...
It remains stable over a wide temperature range and degrades very slowly in sunlight. The tape can be removed by cutting it away with a sharp knife. Page 12 Apprion Proprietary & Confidential...
This chapter provides the cabling procedures for the IONizer 4000. Grounding All IONizers must be properly grounded before making power and signal connections. Apprion recommends a UL Listed #10 AWG wire that is suitable for this purpose, and a ring tongue terminal, Panduit P/N P10-8R or equivalent.
Using 48V PoE from an iKIT The IONizer can also be connected to different versions of the Apprion iKIT which supply power and Ethernet. The iKIT provides a convenient way to cable an IONizer especially in areas where power and network cabling is a long distance from the IONizer.
The IONizer allows you to also power the unit with 24V input power. When using 24V power, you will make your Ethernet connections separately. The bottom of the IONizer has a built-in 24V connector where shown: Page 15 Apprion Proprietary and Confidential...
Wiring the Supplied Power Source Connector If you did not order the 24V Power Source Connector with a power cable, you will have to wire the connector yourself. The following diagram describes this process. Page 16 Apprion Proprietary & Confidential...
IONizer. The WAN port of the IONizer contains an RJ45 connector that allows you to plug in the network cable. Plug in the cable and secure the cable gland to create a moisture-proof seal. Page 17 Apprion Proprietary and Confidential...
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You can also use an iKIT if Ethernet cabling is more convenient or if you want data surge protection. See the iKIT 1103 Installation Guide for details. However, in ordinary locations, an iKIT is not required. Page 18 Apprion Proprietary & Confidential...
25.26 cm from all persons, except the 16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi Directional Antenna (Apprion P/N 89-1187-000) which must be installed with a minimum separation distance of 48.97 cm from all persons.
Appendix A – Approved Antennas Approved Antennas The following sections provide information on Apprion approved antennas for use with IONizer and provides specifications on each. Omni-Directional Antennas Dual Band Omni (Standard – 89-1584-000) Typical VSWR: 2.0:1 max. Impedance: 50 Ohm...
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Frequency: 2400 – 2485 MHz Gain: 7 dBi at 5150 – 5875 MHz/4.5 dBi at 2400 – 2500 MHz Horizontal/Vertical BW: 30° at 2.4GHz, 15° at 5 GHz Weight: 0.8 lbs. (0.4kg) Dimensions: 27” x 0.6” (685mm x 15mm) Page Apprion Proprietary and Confidential...
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Rated Wind Velocity: 125 mph (56 m/sec) Operating Temperature: -40° C min. to +70°C max. Connector: Type N Male Frequency: 2400 – 2485 MHz Gain: 9dBi Vertical BW: 14° Weight: 0.8 lbs. (0.4kg) Dimensions: 27” x 0.6” (690mm x 15mm) Page 24 Apprion Proprietary & Confidential...
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Connector: Type N Male Frequency: 4900 – 5875 MHz Gain: 10 dBi 3 dB Beamwidth – Elevation: 8° 3 dB Beamwidth –Azimuth : Omnidirectional Weight: 0.4 lbs. (0.18 kg) Dimensions: 19.6” x 1.0” (497 x 25.4mm) H Plane Page Apprion Proprietary and Confidential...
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Appendix A – Approved Antennas E Plane Page 26 Apprion Proprietary & Confidential...
Cross Polarization: 35 dB Front to Back: 30 dB Bracket Tilt: 45° Weight: 17.6 oz. (0.5 kg) Dimensions: 7.5 x 7.5 x 0.8” (190 x 190 x 20 mm) Pole Diameter: 1” (25mm) to 2.5” (64mm) Page Apprion Proprietary and Confidential...
On-chip IEEE 1588 Hardware Assist IEEE 802.11 a/b/g mini-PCI Modules (Typical) Expansion (12C/SSP/2xHSS/2x921K UARTs/USB2) Mechanical Size: IONizer 4000 Series 11.00 inches (279.4mm) x 11.00 inches (279.4mm) x 4.00 inches (101.6mm) Weight: IONizer 4000 Series 6 lbs. (2.7 kg) 8 lbs. (3.6 kg shipping weight)
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European Union EC Declaration of Conformity for all European directives for this product can be Directive Info: found on the Apprion website at www.apprion.com. A hard copy may be obtained by contacting your local sales representative. Page 32 Apprion Proprietary & Confidential...
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