Related Manuals for AIREDALE BluCube CUR092V16-1CO-0
Summary of Contents for AIREDALE BluCube CUR092V16-1CO-0
- Page 1 BluCube™ Cooling Only and Heat Pump Condensing Unit Installation and Maintenance Manual FM00542 EMS52086...
- Page 2 Airedale Ltd endeavours to ensure that the information in this document is correct and fairly stated, but none of the statements are to be relied upon as a statement or representation of fact. Airedale Ltd does not accept liability for any error or omission, or for any reliance placed on the information contained in this document.
- Page 3 Remember do not perform a lift that exceeds your ability. Refrigerant Warning The Airedale unit uses R410A refrigerant which requires careful attention to proper storage and handling procedures. Use only manifold gauge sets designed for use with R410A refrigerant. Use only refrigerant recovery units and cylinders designed for high pressure refrigerants.
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Page 4: Table Of Contents
BluCube™ Condensing Unit Contents General Specification Nomenclature Installation Data Lifting Positioning Dimensional Data Incoming Services Refrigeration Information Pipework Installation Pipework Schematics Cooling Only – Fixed Capacity Cooling Only – Digital Scroll Heat Pump- Digital Scroll Pipework Schematics Heat Pump – Fixed Capacity – Electronic Expansion Valve Heat Pump- Fixed Capacity- Thermostatic Expansion Valve Refrigeration Charges Interconnecting Pipework... - Page 5 Condensing Unit BluCube™ Contents Controls Use of Display Keypad Buttons Use of Extra Function Buttons Navigation Network Display Addressing the pCO Controller Remote Display Keypad Programming the Remote Display Keypad to the Controller Addressing the pCO5 Controller BluCube Operational Icons Compressor Unit Status Cooling/Heating Indication...
- Page 6 Measure, control and verify environmental performance through internal and external audits. • Continually improve our environmental performance. CE Directive Airedale certify that the equipment detailed in this manual conforms with the following EC Directives: Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive (LVD)
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Page 7: General Specification
0 - 400V / 3~ /50Hz Introduction The BluCube is Airedale’s high efficiency R410A condensing unit with heat pump variant that can be universally matched with a variety of industry standard air handling units. Its latest technology features include EC fans, variable capacity control and modulating head pressure control. - Page 8 BluCube™ Condensing Unit Capacity Range Cooling Only Unit Model No. Nominal Cooling Nominal Unit Input Dimensions Capacity (kW) Power (kW) (H x W x L) mm CUR092V16-1CO-0 13.8 3.37 1750 x 764 x 922 CUR092V20-1CO-0 20.3 3.26 1750 x 764 x 922 CUR092V25-1CO-0 26.0 3.10...
- Page 9 Condensing Unit BluCube™ Capacity Range Heat Pump Unit Nominal Nominal Nominal Nominal Unit Model No. Cooling Unit Input Heating Input Power Dimensions Capacity Power Capacity (kW) (H x W x L) mm (kW) (kW) (kW) CUR092V16-1HP-0 14.6 3.32 13.7 2.69 1750 x 764 x 922 CUR092V20-1HP-0 21.1...
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Page 10: Installation Data
Chains/slings MUST NOT interfere with the casing of fan assembly to avoid damage. Lift the unit slowly and evenly. IMPORTANT If the unit is dropped, it should immediately be checked for damage and reported to Airedale CAUTION Only use lifting points provided. -
Page 11: Positioning
Condensing Unit BluCube™ Positioning The installation position should be selected with the following points in mind: • Position on a stable and even base, levelled to ensure that the compressor operates correctly. • Levelling should be to +/- 5mm. • Where vibration transmission to the building structure is possible, fit pad anti-vibration mounts. -
Page 12: Dimensional Data
BluCube™ Condensing Unit Dimensional Data 092 Models AIR FLOW AIR FLOW MAINS POWER ISOLATOR INCOMING CABLES INCOMING & (POWER & CONTROLS) OUTGOING PIPEWORK BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016... - Page 13 Condensing Unit BluCube™ AIR FLOW AIR FLOW BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 14 BluCube™ Condensing Unit BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 15 Condensing Unit BluCube™ 092 Short Case Axial Fan AIR FLOW AIR FLOW MAINS POWER ISOLATOR INCOMING & OUTGOING INCOMING CABLES PIPEWORK (POWER & CONTROLS) BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 16 BluCube™ Condensing Unit AIR FLOW AIR FLOW BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 17 Condensing Unit BluCube™ 816.4 MOUNTING CRS M18 FIXINGS 4-POSITIONS SECTION A-A BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 18 BluCube™ Condensing Unit 8 HOLES O11.5mm DETAIL B BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 19 Condensing Unit BluCube™ 122 Models AIR FLOW AIR FLOW MAINS POWER ISOLATOR INCOMING & OUTGOING PIPEWORK BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 20 BluCube™ Condensing Unit AIR FLOW AIR FLOW BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 21 Condensing Unit BluCube™ 1220.7 1116 MOUNTING CRS M18 FIXINGS 4-POSITIONS BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 22: Incoming Services
BluCube™ Condensing Unit Incoming Services Cooling only 092 Heat Pump 092 Wiring Access Holes (mm) Pipe Work Hole Sizes (mm) Cooling Only CUR092V16 CUR092V20 CUR092V25 CUR092V29 Heat Pump CUR092V16 CUR092V20 CUR092V25 CUR092V29 BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016... - Page 23 Condensing Unit BluCube™ Cooling Only 122 Heat Pump 122 Wiring Access Holes (mm) Pipe Work Hole Sizes (mm) Cooling Only CUR122V35 CUR122V40 Heat Pump CUR122V35 CUR122V40 BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 24: Refrigeration Information
BluCube™ Condensing Unit Refrigeration Information Pipework Installation General Special consideration should be given to vertical pipe runs and heat pump installation. When insulating refrigerant lines, cut approximately 30 – 50mm longer than the distance between the units to ensure the insulation goes right up to the unit. - Page 25 Condensing Unit BluCube™ Installation Data Refrigeration Pipework Installation - Good Practices Oil Traps For long vertical rises in both suction and discharge lines, it is essential that oil traps are located every 4m to ensure proper oil movement / entrapment. In addition there should be an oil trap at the exit of the air handling unit before a vertical riser is applied (refer to example below).
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Page 26: Pipework Schematics
BluCube™ Condensing Unit Pipework Schematics Cooling Only – Fixed Capacity FIXED CAPACITY AHU BY OTHERS SCROLL COMPRESSOR SUCTION LINE 5/16" 5/16" DISCHARGE LINE OPTIONAL REEV SHUT OFF VALVE TRANSDUCER AND (SUPPLIED LOOSE) SENSOR OPTIONAL CHECK VALVE OPTIONAL PUMP DOWN LP SWITCH OPTIONAL REMOTE OPTIONAL NC SOLENOID VALVE... -
Page 27: Cooling Only - Digital Scroll
Condensing Unit BluCube™ Pipework Schematics Cooling Only – Digital Scroll DIGITAL SCROLL AHU BY OTHERS COMPRESSOR 5/16" 5/16" SUCTION LINE DISCHARGE LINE SHUT OFF VALVE 5/16" (SUPPLIED LOOSE) OPTIONAL CHECK VALVE OPTIONAL PUMP DOWN LP SWITCH OPTIONAL NC SOLENOID VALVE SHUT OFF VALVE 5/16"... -
Page 28: Heat Pump- Digital Scroll
BluCube™ Condensing Unit Pipework Schematics Modulated Capacity, EEV Heat Pump- Digital Scroll REVERSING HEATING COOLING VALVE (Heating) AHU BY OTHERS 5/16" 5/16" REVERSING VALVE SHUT OFF VALVE 5/16" SUCTION/DISCHARGE (Cooling) (SUPPLIED LOOSE) OPTIONAL CHECK VALVE (FITTED) 5/16" DEFROST SENSOR SUCTION LINE DIGITAL SCROLL COMPRESSOR... -
Page 29: Pipework Schematics
Condensing Unit BluCube™ Pipework Schematics Heat Pump – Fixed Capacity – Electronic Expansion Valve REVERSING HEATING COOLING VALVE (Heating) AHU BY OTHERS 5/16" 5/16" REVERSING VALVE 5/16" SUCTION/DISCHARGE (Cooling) SHUT OFF VALVE OPTIONAL CHECK (SUPPLIED LOOSE) VALVE (FITTED) 5/16" DEFROST SENSOR SUCTION LINE FIXED CAPACITY SCROLL... -
Page 30: Heat Pump- Fixed Capacity- Thermostatic Expansion Valve
BluCube™ Condensing Unit Heat Pump- Fixed Capacity- Thermostatic Expansion Valve HEATING COOLING REVERSING VALVE (Heating) AHU BY OTHERS 5/16" 5/16" REVERSING VALVE SHUT OFF VALVE 5/16" (Cooling) (SUPPLIED LOOSE) OPTIONAL CHECK VALVE (FITTED) DEFROST 5/16" SENSOR SUCTION LINE FIXED CAPACITY SCROLL COMPRESSOR 5/16"... - Page 31 Condensing Unit BluCube™ Intentionally Blank BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 32: Refrigeration Charges
BluCube™ Condensing Unit Refrigeration Charges Unit Mass less charge(kg) Refrigerant charge (kg) Mass with charge (kg) CUR092V16-1CO-0 212.2 220.7 CUR092V20-1CO-0 212.9 221.5 CUR092V25-1CO-0 240.6 249.2 CUR092V29-1CO-0 241.3 249.9 CUR122V35-1CO-0 292.0 10.1 302.1 CUR122V40-1CO-0 295.7 10.1 305.8 CUR092V16-VCO-0 219.3 227.8 CUR092V20-VCO-0 220.1 228.6 CUR092V25-VCO-0... - Page 33 Condensing Unit BluCube™ Intentionally Blank BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 34: Interconnecting Pipework
BluCube™ Condensing Unit Interconnecting Pipework Cooling Only BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016... - Page 35 Condensing Unit BluCube™ Interconnecting Pipework Cooling Only BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 36 BluCube™ Condensing Unit Interconnecting Pipework Heat Pump BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
- Page 37 Condensing Unit BluCube™ Interconnecting Pipework Heat Pump BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 38: Technical Data Cooling Only
BluCube™ Condensing Unit Technical Data Cooling Only Operational Limits Data based upon a 12°C DT across the indoor heat exchanger. Operating Limits - Cooling Only 15, 48 3, 48 -23, 23 15, -20 -23, -20 Evaporating temperature (°C) Typical Cooling Application Envelope 15, 45 28, 45 12, 42... - Page 39 Condensing Unit BluCube™ Intentionally Blank BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 40: Cooling Only Fixed Capacities
BluCube™ Condensing Unit Cooling Only Fixed Capacities Summer Ambient (°C) Unit Unit Unit Unit Unit Evap Cooling Cooling Cooling Cooling Cooling Input Input Input Input Input Unit Temp Capacity Capacity Capacity Capacity Capacity Power Power Power Power Power (kW) (kW) (kW) (kW) (kW) -
Page 41: Cooling Only Modulating Capacities
Condensing Unit BluCube™ Cooling Only Modulating Capacities Summer Ambient (°C) Unit Unit Unit Unit Unit Evap Cooling Cooling Cooling Cooling Cooling Input Input Input Input Input Unit Temp Capacity Capacity Capacity Capacity Capacity Power Power Power Power Power (kW) (kW) (kW) (kW) (kW) -
Page 42: Cur092V16-1Co-0 - Cur092V25-1Co-0
BluCube™ Condensing Unit Mechanical Data Cooling Only Fixed Capacities CUR092V16-1CO-0 - CUR092V25-1CO-0 CUR092V16-1CO-0 CUR092V20-1CO-0 CUR092V25-1CO-0 Capacity Nominal Cooling Capacity (1) 13.8 20.3 26.0 Capacity Steps Dimensions – W x D x H (2) 922 x 764 x 1736 922 x 764 x 1736 922 x 764 x 1736 Mass –... - Page 43 Condensing Unit BluCube™ Electrical Data Cooling Only Fixed Capacities CUR092V16-1CO-0 - CUR092V25-1CO-0 CUR092V16-1CO-0 CUR092V20-1CO-0 CUR092V25-1CO-0 Unit Data Nominal Run Amps Maximum Start Amps Recommended Mains Fuse Size Max Mains Incoming Cable Size mm² Mains Supply 400V / 3PH + N / 50Hz Control circuit Condenser Fan - Motor - Per Fan Motor Type...
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Page 44: Cur092V29-1Co-0 - Cur122V40-1Co-0
BluCube™ Condensing Unit Mechanical Data Cooling Only Fixed Capacities CUR092V29-1CO-0 - CUR122V40-1CO-0 CUR092V29-1CO-0 CUR122V35-1CO-0 CUR122V40-1CO-0 Capacity Nominal Cooling Capacity (1) 28.6 38.8 43.4 Capacity Steps Dimensions – W x D x H (2) 922 x 764 x 1736 1222 x 764 x 1736 1222 x 764 x 1736 Mass –... - Page 45 Condensing Unit BluCube™ Electrical Data Cooling Only Fixed Capacities CUR092V29-1CO-0 - CUR122V40-1CO-0 CUR092V29-1CO-0 CUR122V35-1CO-0 CUR122V40-1CO-0 Unit Data Nominal Run Amps Maximum Start Amps Recommended Mains Fuse Size Max Mains Incoming Cable Size mm² Mains Supply 400V / 3PH + N / 50Hz Control circuit Condenser Fan - Motor - Per Fan Motor Type...
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Page 46: Cur092V16-Vco-0 - Cur092V25-Vco-0
BluCube™ Condensing Unit Mechanical Data Cooling Only Variable Capacities CUR092V16-VCO-0 - CUR092V25-VCO-0 CUR092V16-VCO-0 CUR092V20-VCO-0 CUR092V25-VCO-0 Capacity Nominal Cooling Capacity (1) 15.6 20.3 24.8 Capacity Steps 10-100% 10-100% 10-100% Dimensions – W x D x H (2) 922 x 764 x 1736 922 x 764 x 1736 922 x 764 x 1736 Mass –... - Page 47 Condensing Unit BluCube™ Mechanical Data Cooling Only Variable Capacities CUR092V16-VCO-0 - CUR092V25-VCO-0 CUR092V16-VCO-0 CUR092V20-VCO-0 CUR092V25-VCO-0 Unit Data Nominal Run Amps 11.2 14.7 17.2 Maximum Start Amps 66.6 103.6 113.6 Recommended Mains Fuse Size Max Mains Incoming Cable Size mm² Mains Supply 400V / 3PH + N / 50Hz Control circuit Condenser Fan - Motor - Per Fan...
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Page 48: Cur092V29-Vco-0 - Cur122V40-Vco-0
BluCube™ Condensing Unit Mechanical Data Cooling Only Variable Capacities CUR092V29-VCO-0 - CUR122V40-VCO-0 CUR092V29-VCO-0 CUR122V35-VCO-0 CUR122V40-VCO-0 Capacity Nominal Cooling Capacity (1) 28.4 37.1 42.6 Capacity Steps 10-100% 10-100% 10-100% Dimensions – W x D x H (2) 922 x 764 x 1736 1222 x 764 x 1736 1222 x 764 x 1736 Mass –... - Page 49 Condensing Unit BluCube™ Electrical Data Cooling Only Variable Capacities CUR092V29-VCO-0 - CUR122V40-VCO-0 CUR092V29-VCO-0 CUR122V35-VCO-0 CUR122V40-VCO-0 Unit Data Nominal Run Amps Maximum Start Amps Recommended Mains Fuse Size Max Mains Incoming Cable Size mm² Mains Supply 400V / 3PH + N / 50Hz Control circuit Condenser Fan - Motor - Per Fan Motor Type...
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Page 50: Interconnecting Wiring - Cooling Only
Use Awg20/22 twisted pair (with ¡ ç overall shield) cable, Belden ref. 8762 Rx+Tx+ Network Connections (Inward connection) ¡ ç (Airedale ref 6110316), or equivalent for AireLan network ¡ ç Rx-Tx- Use Awg20/22 twisted pair (with ¡ è overall shield) cable, Belden ref. 8762 Rx+Tx+ ¡... - Page 51 Condensing Unit BluCube™ pLAN Termination The plugged termination ensures that the connections are made simultaneously. Failure to attach the cables this way may cause damage to the controller. Customer Side RxTx - RxTx + RxTx - RxTx + Panel Side BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 52: Technical Data Heat Pump
BluCube™ Condensing Unit Technical Data Heat Pump Operational Limits Typical Heating Application Envelope 28, 25 12, 25 28, -13 12, -15 26, -15 Return Air Temperature (°C) CAUTION A minimum air on temperature limit of 12°C must be adhered to ensure correct unit operation. - Page 53 Condensing Unit BluCube™ Operating Limits - Heat Pump Cooling Cycle 3, 48 15, 48 15, 42 3, 42 -23, 23 -23, -20 15, -20 Evaporating temperature (°C) Fixed Capacity Modulated Capacity BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 54: Heat Pump Cooling Fixed Capacities
BluCube™ Condensing Unit Heat Pump Cooling Fixed Capacities Summer Ambient (°C) Unit Unit Unit Unit Unit Evap Cooling Cooling Cooling Cooling Cooling Input Input Input Input Input Unit Temp Capacity Capacity Capacity Capacity Capacity Power Power Power Power Power (kW) (kW) (kW) (kW) -
Page 55: Heat Pump Cooling Modulating Capacities
Condensing Unit BluCube™ Heat Pump Cooling Modulating Capacities Summer Ambient (°C) Unit Unit Unit Unit Unit Evap Cooling Cooling Cooling Cooling Cooling Input Input Input Input Input Unit Temp Capacity Capacity Capacity Capacity Capacity Power Power Power Power Power (kW) (kW) (kW) (kW) -
Page 56: Heat Pump Heating Fixed Capacities
BluCube™ Condensing Unit Heat Pump Heating Fixed Capacities Winter Ambient (°C) Unit Unit Unit Unit Unit Heating Heating Heating Heating Heating Condensing Input Input Input Input Input Unit Capacity Capacity Capacity Capacity Capacity Temp (°C) Power Power Power Power Power (kW) (kW) (kW) -
Page 57: Heat Pump Heating Modulating Capacities
Condensing Unit BluCube™ Heat Pump Heating Modulating Capacities Winter Ambient (°C) Unit Unit Unit Unit Unit Heating Heating Heating Heating Heating Condensing Input Input Input Input Input Unit Capacity Capacity Capacity Capacity Capacity Temp (°C) Power Power Power Power Power (kW) (kW) (kW) -
Page 58: Cur092V16-1Hp-0 - Cur092V25-1Hp-0
BluCube™ Condensing Unit Mechanical Data - Heat Pump Fixed Capacities CUR092V16-1HP-0 - CUR092V25-1HP-0 CUR092V16-1HP-0 CUR092V20-1HP-0 CUR092V25-1HP-0 Capacity Nominal Cooling Capacity (1) 14.6 21.1 26.5 Nominal Heating Capacity (2) 13.7 19.4 24.2 Capacity Steps Dimensions – W x D x H (3) 922 x 764 x 1755 922 x 764 x 1755 922 x 764 x 1755... - Page 59 Condensing Unit BluCube™ Electrical Data - Heat Pump Fixed Capacities CUR092V16-1HP-0 - CUR092V25-1HP-0 CUR092V16-1HP-0 CUR092V20-1HP-0 CUR092V25-1HP-0 Unit Data Nominal Run Amps Maximum Start Amps Recommended Mains Fuse Size Max Mains Incoming Cable Size mm² Mains Supply 400V / 3PH + N / 50Hz Control circuit Condenser Fan - Motor - Per Fan Motor Type...
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Page 60: Cur092V29-1Hp-0 - Cur122V40-1Hp-0
BluCube™ Condensing Unit Mechanical Data - Heat Pump Fixed Capacities CUR092V29-1HP-0 - CUR122V40-1HP-0 CUR092V29-1HP-0 CUR122V35-1HP-0 CUR122V40-1HP-0 Capacity Nominal Cooling Capacity (1) 28.7 39.7 44.1 Nominal Heating Capacity (2) 26.4 35.5 39.2 Capacity Steps Dimensions – W x D x H (3) 922 x 764 x 1755 1222 x 764 x 1755 1222 x 764 x 1755... - Page 61 Condensing Unit BluCube™ Electrical Data - Heat Pump Fixed Capacities CUR092V29-1HP-0 - CUR122V40-1HP-0 CUR092V29-1HP-0 CUR122V35-1HP-0 CUR122V40-1HP-0 Unit Data Nominal Run Amps Maximum Start Amps Recommended Mains Fuse Size Max Mains Incoming Cable Size mm² Mains Supply 400V / 3PH + N / 50Hz Control circuit Condenser Fan - Motor - Per Fan Motor Type...
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Page 62: Cur092V16-Vhp-0 - Cur092V25-Vhp-0
BluCube™ Condensing Unit Mechanical Data - Heat Pump Modulating Capacities CUR092V16-VHP-0 - CUR092V25-VHP-0 CUR092V16-VHP-0 CUR092V20-VHP-0 CUR092V25-VHP-0 Capacity Nominal Cooling Capacity (1) 16.4 21.0 25.3 Nominal Heating Capacity (2) 15.0 19.4 23.2 Capacity Steps 10-100% 10-100% 10-100% Dimensions – W x D x H (3) 922 x 764 x 1755 922 x 764 x 1755 922 x 764 x 1755... - Page 63 Condensing Unit BluCube™ Electrical Data - Heat Pump Modulating Capacities CUR092V16-VHP-0 - CUR092V25-VHP-0 CUR092V16-VHP-0 CUR092V20-VHP-0 CUR092V25-VHP-0 Unit Data Nominal Run Amps Maximum Start Amps Recommended Mains Fuse Size Max Mains Incoming Cable Size mm² Mains Supply 400V / 3PH + N / 50Hz Control circuit Condenser Fan - Motor - Per Fan Motor Type...
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Page 64: Cur092V29-Vhp-0 - Cur122V40-Vhp-0
BluCube™ Condensing Unit Mechanical Data -Heat Pump Modulating Capacities CUR092V29-VHP-0 - CUR122V40-VHP-0 CUR092V29-VHP-0 CUR122V35-VHP-0 CUR122V40-VHP-0 Capacity Nominal Cooling Capacity (1) 28.4 38.1 43.5 Nominal Heating Capacity (2) 26.5 34.4 40.0 Capacity Steps 10-100% 10-100% 10-100% Dimensions – W x D x H (3) 922 x 764 x 1755 1222 x 764 x 1755 1222 x 764 x 1755... - Page 65 Condensing Unit BluCube™ Mechanical Data -Heat Pump Modulating Capacities CUR092V29-VHP-0 - CUR122V40-VHP-0 CUR092V29-VHP-0 CUR122V35-VHP-0 CUR122V40-VHP-0 Unit Data Nominal Run Amps Maximum Start Amps Recommended Mains Fuse Size Max Mains Incoming Cable Size mm² Mains Supply 400V / 3PH + N / 50Hz Control circuit Condenser Fan - Motor - Per Fan Motor Type...
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Page 66: Interconnecting Wiring - Heat Pump
¡ è Rx-Tx- Use Awg20/22 twisted pair ¡ ç (with overall shield) cable, Rx+Tx+ ¡ ç Belden ref. 8762 (Airedale Network Connections (Inward connection) ¡ ç ref 6110316), or equivalent for AireLan network Rx-Tx- ¡ è Use Awg20/22 twisted pair... - Page 67 Condensing Unit BluCube™ pLAN Termination The plugged termination ensures that the connections are made simultaneously. Failure to attach the cables this way may cause damage to the controller. Customer Side RxTx - RxTx + RxTx - RxTx + Panel Side BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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Page 68: Controls
BluCube™ Condensing Unit Controls Display Keypad Display Keypad Connections The display keypad is equipped with an LCD display (8 rows x 22 columns) with 6 buttons, connected to the controller by an RJ11 cable. pGD1 Display RJ11 Cable BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016... -
Page 69: Use Of Display Keypad Buttons
Condensing Unit BluCube™ Use of Display Keypad Buttons Remote Display Keypad Built-in Keypad Built-in Remote Function Description Display Display When one or more alarms are active the ALARM button will illuminate red. ALARM Pressing the ALARM button once will indicate information regarding any active alarms. -
Page 70: Use Of Extra Function Buttons
BluCube™ Condensing Unit Use of Extra Function Buttons Built-in Display Remote Display Description Combinations +. . UP + DOWN+ Allows access to controller address. ENTER ALARM + Allows access to controller system information. ENTER ALARM + UP Allows access to change controller address (only when display address is zero). -
Page 71: Navigation
4648 CLOCK/SCHEDULER SETPOINTS MANUFACTURER See Airedale When a password is requested use the keys to enter the number and to access the page. Adjusting Customer Control Settings Use the correct keys to access the parameters to be adjusted (refer to Parameters List and Factory Values). -
Page 72: Network Display
BluCube™ Condensing Unit Network Display The user will be able to view all modules connected to the AIRELAN. By pressing buttons, you can access each controller connected to the AIRELAN. The display will show the unit number it is currently viewing at the top right-hand corner of the screen. (Examples ... -
Page 73: Addressing The Pco Controller
After the self test screen has been displayed, the pLAN address screen will be displayed. Controller Address 1 BluCube EEV Driver Address 9 Airedale REEV Driver Address 17 Remote Display Address 32 The board address can also be changed be selecting Board Switch from the main menu: The following screen will be displayed The unit number can be changed to another number on the network. -
Page 74: Remote Display Keypad
BluCube™ Condensing Unit Remote Display Keypad Remote installation requires the insertion of 1 ferrite (part number 6171433) as illustrated below. The ferrite is illustrated in both the open and closed position. The ferrite is mounted on the telephone connecting cable, on the controller side Note: If using a shielded cable, it can be located at a maximum distance of 200 m max 50 m Ferrite... -
Page 75: Programming The Remote Display Keypad To The Controller
Condensing Unit BluCube™ Programming the Remote Display Keypad to the Controller In the situation that the terminal display address is required to be set up, the following procedure applies. Set the correct address on the display, connect to the controller and then power up the unit. By simultaneously pressing and holding , the display will show the Display Address screen. -
Page 76: Addressing The Pco5 Controller
BluCube™ Condensing Unit Addressing the pCO5 Controller The address of the controller can be configured by setting the display keypad to address 0 (zero). To change the address of the pCO controller, press and hold the buttons together and switch on the controller. -
Page 77: Blucube Operational Icons
Condensing Unit BluCube™ BluCube Operational Icons Below are the icons which are present on the PGD1 display once the unit is running in the relevant operation mode. Compressor Unit Status Cooling/Heating Indication BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016... -
Page 78: Network Wiring
Pay attention to the network polarity - RX/TX+ on one board must be connected to RX/TX+ on the other boards. The same is true for RX/TX- . The shield twisted pair must be connected to ground at both ends. Use AWG20/22 Twisted Pair (With Overall Shield), Cable Belden Ref. 8762, (Airedale Ref: - 6110316) For pLAN Network. -
Page 79: Commissioning
Condensing Unit BluCube™ Commissioning GENERAL The following commissioning information is based on a complete matched Airedale system using R410A refrigerant. Pre-Start Checks Once the whole system has been installed it is most important that the following pre-start checks are made:- GENERAL The unit condition is satisfactory. -
Page 80: Control Circuit Checks
Condensing Unit Commissioning Control Circuit Checks Please refer to the Airedale matched indoor unit manual for further details. Cooling Only & Heat Pump Disconnect the compressor power wiring from the compressor contactor. Switch on mains power. Check status of the Alarm output on the microprocessor, refer to information provided with unit. -
Page 81: Refrigerant Charging
Commissioning Refrigerant Charging The following information is based on a complete Airedale matched system and indicates the approximate amount of refrigerant charge required. It is also assumed that the system has been designed within operating parameters and to good refrigeration practice. -
Page 82: System Readings
BluCube™ Condensing Unit Commissioning SYSTEM READINGS NOTE :- The sight glass should only be used as an assistance to charging as the charge level showing in the glass will vary according to different operating conditions. This is especially noticeable with the heat pump units where the system may appear to be undercharged in the heating mode. -
Page 83: Troubleshooting
Condensing Unit BluCube™ Troubleshooting FAULT POSSIBLE CAUSE REMEDY/ACTION CRITICAL ALARMS: Aux. Alarm Auxiliary Trip. Check operation of customer-added alarm function. Outdoor Fan Fault Fan Trip. Check and (if necessary) replace fan. Coil Sensor Fault Faulty Sensor. Replace sensor. No Cooling/Heating Compressor Protection Delay. - Page 84 BluCube™ Condensing Unit Noisy Compressor Expansion valve malfunction Ensure sensor is tight on suction and (abnormally cold suction Iine). superheat is correct (normally 5 to 6°C). Replace power assembly or valve as necessary. Lack of oil. Repair leaks if any, add oil if required but not too much.
- Page 85 Condensing Unit BluCube™ Troubleshooting FAULT POSSIBLE CAUSE REMEDY / ACTION Compressor short cycles or LP cut- LP switch faulty (if fitted). Check cut out pressure and replace out operated if necessary. Dirty indoor unit filters. Replace. Dirty or icing evaporator (reduced Defrost and/or clean.
- Page 86 BluCube™ Condensing Unit Condenser fan not operating - power Power supply failure. Check power supply at circuit breaker. Wiring to motor. Check voltage at motor terminals. Motor / fan assembly jammed. Isolate unit and check free rotation of motor/fan assembly. If faulty - replace.
- Page 87 Condensing Unit BluCube™ Troubleshooting FAULT POSSIBLE CAUSE REMEDY / ACTION Condenser fan runs too fast High ambient condition or excessive Check installation against design. re-circulation of air around condenser coil. Minimum set speed setting incorrect. Adjust as necessary. Incorrect pressure sensor setting. Adjust sensor screw as necessary.
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Page 88: Operational Maintenance Checks
BluCube™ Condensing Unit Operational Maintenance Checks Owners Responsibility To ensure that the unit can be maintained correctly the following requirements are required. • Maintain a safe working environment around the unit, free from obstructions and debris. • The unit shall follow the following maintenance regime as a minimum. •... - Page 89 Condensing Unit BluCube™ BluCube Installation and Maintenance Manual 7222094 V1.12.0_04_2016...
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