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Sturtevant Richmont Global 400 User Manual

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Global 400 User Manual
v1.1 revision 1
2 February 2016 Manual Part Number 857412

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Summary of Contents for Sturtevant Richmont Global 400

  • Page 1 Global 400 User Manual v1.1 revision 1 2 February 2016 Manual Part Number 857412...

  • Page 2: Table Of Contents

    Jobs ............................35 Network Setup .......................... 37 Unit Setup ..........................38 Enter new Password ........................42 Reset Defaults ........................... 43 Channel Change ........................44 Events ............................45 Global 400 User Manual 2 of 85 v1.1 revision 1 2 February 2016...
  • Page 3 Download data to USB ......................80 Upload USB file to device ......................81 Chapter 9: Firmware Updates ....................... 82 Chapter 10: Product Specifications ....................84 Dimensions ..........................85 Radio Information ........................85 Global 400 User Manual 3 of 85 v1.1 revision 1 2 February 2016...

  • Page 4: Quick Start

    Quick Start Global 400 User Manual 4 of 85 v1.1 revision 1 Quick Start 2 February 2016...
  • Page 5 Run screen. If the unit stays on the loading screen with an error, please contact support. To use a tool with the Global 400, you must first “learn” the tool to the Global 400. To do so, press the button below MENU.
  • Page 6 In the tools menu, press ENT to go to the main tools page. If the tool you are going to learn to the Global 400 has previously been used with another unit, make sure the tool has been “forgotten” from that unit before continuing. Press the button beneath LEARN to begin the learn process.
  • Page 7 Tool row, followed by 1 to assign the tool to the parameter. Press ENT or the button below SAVE to save the changes and return to the Choose Parameter screen. Global 400 User Manual 7 of 85 v1.1 revision 1...
  • Page 8 You will be returned to the Run screen, now with Parameter 1 selected. You can now perform tightenings with Tool 1 that will be monitored, stored, and reported by the qualifier. Global 400 User Manual 8 of 85 v1.1 revision 1...

  • Page 9: Chapter 1: Overview

    Chapter 1: Overview Global 400 User Manual 9 of 85 v1.1 revision 1 Chapter 1: Overview Chapter 1: Overview 2 February 2016 2 February 2016...

  • Page 10: Warnings

    • Before performing any maintenance on the unit, make sure to turn it off and remove the power plugs. • There are no user serviceable parts inside the main enclosure of the unit. Global 400 User Manual 10 of 85 v1.1 revision 1...

  • Page 11: Unit Overview

    (See the Unit Setup section in the next chapter.) The Global 400 has two RJ-45 Ethernet ports to allow it to be used in a chain or ring network configuration. The USB-A connector is used to provide firmware updates via a standard USB drive.

  • Page 12: Chapter 2: Using The Unit

    Chapter 2: Using the unit Global 400 User Manual 12 of 85 v1.1 revision 1 Chapter 2: Using the unit 2 February 2016...

  • Page 13: Concepts

    Jobs are the top level of operation in the Global 400, made up of multiple parameters or groups that must all run together in a sequence. The Global 400 supports 100 jobs with up to 30 steps each. Unlike groups, a job may have multiple parameters that use the same tool or even the same parameter or group multiple times and may use parameters with different types of primary tools.

  • Page 14: Run Screen

    • Yellow – An accepted or rejected tightening occurred that completed a batch. This color will only occur when the qualifier NOKs setting is set to Count and one or more rejected tightenings were counted towards the current batch. Global 400 User Manual 14 of 85 v1.1 revision 1...
  • Page 15 11. Function key 3 – Shows the current function of function key 3. 12. Function key 4 – Shows the current function of function key 4. 13. Notifications – Shows notifications of unit status beyond radio and network statuses Global 400 User Manual 15 of 85 v1.1 revision 1...
  • Page 16 The possible codes are: Global 400 User Manual 16 of 85 v1.1 revision 1...

  • Page 17: History

    3. NEXT [ENT] – Go to the next page of older tightenings. When on the last page, this key will be blank. 4. RETURN [ESC] – Returns to the Run Screen. Global 400 User Manual 17 of 85 v1.1 revision 1...

  • Page 18: Unit Status

    VIN and ID 2-4 show what will be included with tightenings in the associated result data fields. Global 400 User Manual 18 of 85 v1.1 revision 1...

  • Page 19: Rundown Graph

    “Not connected”. If a connection is detected, the Figure 8: Network Status screen baud rate and duplex of the connection will be listed. Global 400 User Manual 19 of 85 v1.1 revision 1 Chapter 2: Using the unit...

  • Page 20: Tool Status

    • Yellow – The battery is low and should be changed when possible. • Red – The battery is very low and should be changed. The tool may fail to transmit some results until the battery is changed. Global 400 User Manual 20 of 85 v1.1 revision 1...

  • Page 21: I/O State

    The I/O State screen shows the status of the defined I/O devices. If an input or output is active, its box will be shaded in green. Inactive inputs and outputs will be shown in yellow. See the GIM400 User Manual for more information about the available I/O options. Global 400 User Manual 21 of 85 v1.1 revision 1...

  • Page 22: Chapter 3: Configuring The Unit

    Chapter 3: Configuring the unit Global 400 User Manual 22 of 85 v1.1 revision 1 Chapter 3: Configuring the unit 2 February 2016...

  • Page 23: Introduction

    Introduction All of the features of the Global 400 can be configured directly on the unit. The configuration, along with parameter, group, and job selection is available from the unit menu. The menu is available from the Run screen by pressing function key 4 or ENT.

  • Page 24: Main Menu

    Main Menu Figure 14: Main menu The Global 400 menu provides the entry point to configure and control the unit. You must enter the box password before entering the menu from the Run screen. If you cannot remember the password, you may reset it to the factory default (0104) by entering the sequence “6853.48” on the Run screen.

  • Page 25: Tools

    Tools Tools in the Global 400 are divided into two groups, primary and holding tools. Primary tools are those that can perform tightenings, such as click and digital tools. Holding tools cannot perform a tightening themselves and are only used along with a primary tool. The Global 400 allows you to learn up to 16 primary tools and 8 holding tools.
  • Page 26 The tool serial number can be up to 14 numbers, letters, or decimal points. The tool serial number is reported to the network with tightenings performed by the tool but is not shown anywhere on screen besides this menu. Global 400 User Manual 26 of 85 v1.1 revision 1...
  • Page 27 The tool can be configured via the PC software application to reject all results when the cycle count is greater than the ‘Last PM at’ value plus the ‘Cycles before PM’. Global 400 User Manual 27 of 85 v1.1 revision 1...

  • Page 28: Parameters

    If you have changed or are planning to change a tool from a Global 400 to another qualifier, you should have the qualifier “forget” the tool. To do so, press Forget on the Tool Edit screen to remove the tool from the qualifier.
  • Page 29 Holding tools can only be used in a parameter with click tools. If the holding tool used by a parameter is forgotten, the parameter will become invalid. Range: 1 to 100 Global 400 User Manual 29 of 85 v1.1 revision 1 Chapter 3: Configuring the unit...
  • Page 30 This setting controls the minimum amount of time after an accepted tightening before another tightening should be accepted. Any additional tightenings performed within this time after an accepted tightening will be automatically considered a reject. Global 400 User Manual 30 of 85 v1.1 revision 1...
  • Page 31 This setting controls the mode the tool uses to determine the torque. Direction Default: Positive Values: Positive, Negative, Both This setting controls the allowed torque directions for the parameter. Autoclear Time Default: 1 Global 400 User Manual 31 of 85 v1.1 revision 1 Chapter 3: Configuring the unit 2 February 2016...
  • Page 32 This setting controls the pressure at which the transducer will start monitoring a tightening. Threshold 2 Range: 0 to 99.9 psi This setting controls the pressure at which the transducer will consider the tool to be in cycle. Global 400 User Manual 32 of 85 v1.1 revision 1 Chapter 3: Configuring the unit...

  • Page 33: Groups

    A defined, but not selectable, group will be shown in red. A group is defined when one or more parameters are assigned to it. If an assigned parameter is unselectable, the group will become unselectable. Global 400 User Manual 33 of 85 v1.1 revision 1...
  • Page 34 In the parameter column, you may select the parameters for the group by typing the number of the desired parameter in each row. The order on this screen determines the order they are shown on the run screen but is otherwise not important. Global 400 User Manual 34 of 85 v1.1 revision 1...

  • Page 35: Jobs

    If an assigned parameter or group is unselectable, the job will become unselectable. Configuration Options Figure 35: Job Edit screen Global 400 User Manual 35 of 85 v1.1 revision 1 Chapter 3: Configuring the unit...
  • Page 36 2. PARAMETER – Makes the selected step in the job a parameter step 3. GROUP – Makes the selected step in the job a group step 4. RETURN [ESC] –Returns to the Job Edit screen Global 400 User Manual 36 of 85 v1.1 revision 1...

  • Page 37: Network Setup

    Changes to these settings only apply after the qualifier is restarted. See the protocol specific chapters for information about the configuration options for each protocol. Configuration Options IP Address Default: 192.168.1.67 Global 400 User Manual 37 of 85 v1.1 revision 1 Chapter 3: Configuring the unit 2 February 2016...

  • Page 38: Unit Setup

    Qualifier Name The qualifier name can be up to 25 numbers, letters, or decimal points. The qualifier name is sent to the network in the Controller Name field of various commands. Global 400 User Manual 38 of 85 v1.1 revision 1...
  • Page 39 Beep on X settings. A setting of 3 or below is recommended while using the qualifier in an office or other environment without much background noise. Global 400 User Manual 39 of 85 v1.1 revision 1...
  • Page 40 This setting should be set to match the baud rate used by a serial barcode reader or printer, if either is used. If this setting is not configured correctly, barcodes will not be correctly processed. Global 400 User Manual 40 of 85 v1.1 revision 1...
  • Page 41 All results from tools that are not currently running are ignored, regardless of this setting. Batch Reset button Default: Show Values: Show, Hide Global 400 User Manual 41 of 85 v1.1 revision 1 Chapter 3: Configuring the unit 2 February 2016...

  • Page 42: Enter New Password

    Figure 43: Enter new Password screen Function keys 1. REMOVE – Clears the unit password and returns to the Unit Setup screen. 2. No function Global 400 User Manual 42 of 85 v1.1 revision 1 Chapter 3: Configuring the unit...

  • Page 43: Reset Defaults

    If the XBEE channel was changed from the default, the unit will go to the Channel Change screen to update the tools back to the default XBEE channel when resetting the default qualifier settings. Global 400 User Manual 43 of 85 v1.1 revision 1...

  • Page 44: Channel Change

    If the unit loses power or is reset during the channel change process, some tools will not have been updated. To restore full operation, forget and relearn the remaining tools from the Tools menu. Global 400 User Manual 44 of 85 v1.1 revision 1...

  • Page 45: Events

    • Event – The name of this event. • Source – The source that caused the event. • Status – The status of the event. 0 indicates success, non-zero indicates an error. Global 400 User Manual 45 of 85 v1.1 revision 1...

  • Page 46: Chapter 4: Serial Communications

    Chapter 4: Serial communications Global 400 User Manual 46 of 85 v1.1 revision 1 Chapter 4: Serial communications 2 February 2016...

  • Page 47: Introduction

    The Global 400 has a DSUB-9 serial port that provides bar code reading and serial printing functionality. As the same connector is used for both functions, you will need a special Y-style cable if you want to attach both a barcode reader and a serial printer to the Global 400 at the same time.
  • Page 48 This command sets the Identifier part 3 (VIN characters 51-75) reported by the unit in tightening result messages and the ACOP MID 0152 Multiple identifier and result parts notifications. Data: up to 25 characters Global 400 User Manual 48 of 85 v1.1 revision 1...
  • Page 49 This bar code would select group 26. 13. Stop This command instructs the unit to stop any running parameter, group, or job. Data: none Global 400 User Manual 49 of 85 v1.1 revision 1 Chapter 4: Serial communications 2 February 2016...

  • Page 50: Serial Printer

    To reset all batch counts at once, use command 10. Reset batch count. Serial Printer The Global 400 provides serial printer output in two formats, line and CSV. The Global 400 will print tightenings based on the format selected on the second page of the Unit Setup menu.
  • Page 51 • Torque Status • Angle • Angle Min • Angle Max • Angle Status Global 400 User Manual 51 of 85 v1.1 revision 1 Chapter 4: Serial communications 2 February 2016...

  • Page 52: Chapter 5: Atlas Copco Open Protocol

    Chapter 5: Atlas Copco Open Protocol Global 400 User Manual 52 of 85 v1.1 revision 1 Chapter 5: Atlas Copco Open Protocol 2 February 2016...

  • Page 53: Introduction

    Introduction This chapter describes the support for the Atlas Copco Open Protocol in the Global 400. Command MIDs and revisions referred to in this document are from the Atlas Copco Open Protocol Specification release 1.3 revision 1. Using Groups with Atlas Copco Open Protocol The group features of the Global 400 are not defined directly in the protocol specification.
  • Page 54 Range: 0 to 99 Default: 0 This setting controls the value put in the Channel ID field of Open Protocol commands such as MID 0001 and 0061. Global 400 User Manual 54 of 85 v1.1 revision 1 Chapter 5: Atlas Copco Open Protocol...
  • Page 55 • 0127 Job Abort • 0130 Job Off • 0150 Multi ID Download • 0156 Reset Latest Identifier • 0157 Reset All Identifiers Global 400 User Manual 55 of 85 v1.1 revision 1 Chapter 5: Atlas Copco Open Protocol 2 February 2016...

  • Page 56: Supported Commands

    Reset latest Identifier 0157 Reset all Identifiers 0270 Controller reboot request 0420-0423 Open Protocol commands disabled (subscribe/acknowledge/unsubscribe) 9999 Keep alive message Global 400 User Manual 56 of 85 v1.1 revision 1 Chapter 5: Atlas Copco Open Protocol 2 February 2016...

  • Page 57: Unsupported Commands

    User data download 0241-0244 User data (subscribe/acknowledge/unsubscribe) 0250-0253 Selector socket info (subscribe/acknowledge/unsubscribe) 0254 Selector control green lights 0255 Selector control red lights Global 400 User Manual 57 of 85 v1.1 revision 1 Chapter 5: Atlas Copco Open Protocol 2 February 2016...
  • Page 58 Tool tag ID request 0300,0301 Histogram upload request/reply 0261-0264 Tool tag ID (subscribe/acknowledge/unsubscribe) 0400-0403 Automatic/Manual mode (subscribe/acknowledge/unsubscribe) 0410,0411 AutoDisable settings request/reply Global 400 User Manual 58 of 85 v1.1 revision 1 Chapter 5: Atlas Copco Open Protocol 2 February 2016...

  • Page 59: Chapter 6: Toolsnet

    Chapter 6: ToolsNet Global 400 User Manual 59 of 85 v1.1 revision 1 Chapter 6: ToolsNet 2 February 2016...

  • Page 60: Introduction

    Introduction This chapter describes the support for the ToolsNet Open Protocol in the Global 400. Implementation of the protocol is according to ToolsNet Open Protocol version 3.2. The Global 400 reports System Type as 29 and System Name as “Global 400”.
  • Page 61 Default: 1 Range: 0 to 9999 This setting controls the station number the qualifier reports to the ToolsNet server in identification and tightening packets. Global 400 User Manual 61 of 85 v1.1 revision 1 Chapter 6: ToolsNet 2 February 2016...

  • Page 62: Chapter 7: Ethernet/Ip

    Chapter 7: EtherNet/IP Global 400 User Manual 62 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...

  • Page 63: Vendor-Specific Objects

    1.16 (April 2014) and the associated CIP specification edition 3.16 (April 2014) Vendor-Specific Objects The objects described in this section are vendor-specific objects created by C.E. Electronics (vendor ID: 1321) to manage the configuration of the Global 400 that does not map to existing open objects. Tool Object Class Code: 64 Hex The Tool Object represents a tool learned into a Global 400 device.
  • Page 64 The tool is only forgotten by the qualifier.) 0x0E Get_Attribute_Single Returns the contents of the specified attribute 0x10 Set_Attribute_Single Modifies a single attribute Global 400 User Manual 64 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...
  • Page 65 Mode used to measure One of: torque. 0 = peak 1 = residual Angle Min UDINT Minimum angle for a valid Reserved for future use Global 400 User Manual 65 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...
  • Page 66 Instance 0x05 Reset Resets the parameter to factory defaults. 0x0E Get_Attribute_Single Returns the contents of the specified attribute. 0x10 Set_Attribute_Single Modifies a single attribute. Global 400 User Manual 66 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...
  • Page 67 Instance 0x05 Reset Resets the group to factory defaults. 0x0E Get_Attribute_Single Returns the contents of the specified attribute. 0x10 Set_Attribute_Single Modifies a single attribute. Global 400 User Manual 67 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...
  • Page 68 Instance 0x05 Reset Resets the job to factory defaults. 0x0E Get_Attribute_Single Returns the contents of the specified attribute 0x10 Set_Attribute_Single Modifies a single attribute Global 400 User Manual 68 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...
  • Page 69 Controller Settings Object Class Code: 68 Hex The Controller Settings Object represents the qualifier level settings for the Global 400. Class Attributes Access Name Data Type Description of Attribute Semantics of Value Revision UINT Revision of this object Instance Attributes...
  • Page 70 Available in Service Name Description of Service Code Class Instance 0x0E Get_Attribute_Single Returns the contents of the specified attribute 0x10 Set_Attribute_Single Modifies a single attribute Global 400 User Manual 70 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...

  • Page 71: Assembly Object Connection Points

    Output (O->T) Connection Points The following connection points are used by the Global 400 to take input data from the network. These connection points allow you to control the running operation of the qualifier. Other setting parameters may be configured through the vendor-specific objects.
  • Page 72 Total size: 6 bytes Input (T->O) Connection Points This section defines the connection points are used by Global 400 to send output data to the network. The connection points are in the range 100-129 and are grouped by their content.
  • Page 73 Tightening ID UDINT ID number of the last tightening Time Timestamp of the last tightening Multi Sequence UINT Sequence number of the running multi-parameter operation. Global 400 User Manual 73 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...

  • Page 74: Backwards Compatibility Assembly Object Connection Points

    In the Global 8, the parameters were represented primarily as ‘A’ – ‘H’, but allowed 0 – 7 and ‘0’ – ‘7’. Since the Global 400 starts at parameter 1 and does not have a parameter 0, an offset will be applied to the parameter value in the compatibility points. A value of ‘A’, ‘0’, or 0 in these connections will select parameter 1, a value of ‘B’, ‘1’, or 1 will select parameter 2;...
  • Page 75 Global 400. For T->O compatibility connection points, ‘A’ will be output if parameter 1 is running, ‘B’ if parameter 2 is running and so on. Data Types Most data types used correspond to the data types in the EtherNet/IP specification and IEC 1131-3.
  • Page 76 The connection points in this group correspond to the default masks provided in the EtherNet/IP network card for the Global 8 and are provided to make the Global 400 easier to drop into existing installations. These connection points are not recommended for new installations.
  • Page 77 Rolling Count UINT Number of tightenings that have occurred. Total UINT Number of batches completed in the parameter. Reserved USINT Total size: 10 bytes Global 400 User Manual 77 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...
  • Page 78 ‘N’ – Bad tightening or no tightening performed since the last parameter change. Rolling Count UINT Number of tightenings that have occurred. Reserved USINT Total size: 4 bytes Global 400 User Manual 78 of 85 v1.1 revision 1 Chapter 7: EtherNet/IPTM 2 February 2016...

  • Page 79: Chapter 8: Data Management

    Chapter 8: Data Management Global 400 User Manual 79 of 85 v1.1 revision 1 Chapter 8: Data Management 2 February 2016...

  • Page 80: Download Data To Usb

    The Global 400 can download configuration data, results and event logs to and upload configuration data and firmware from a USB drive. When a USB drive is plugged into the unit, it will switch from whatever screen it is on to the USB Menu.

  • Page 81: Upload Usb File To Device

    New tools referenced in the configuration file will need to be associated with the qualifier, as if learning them to the unit. Global 400 User Manual 81 of 85 v1.1 revision 1...

  • Page 82: Chapter 9: Firmware Updates

    Chapter 9: Firmware Updates Global 400 User Manual 82 of 85 v1.1 revision 1 Chapter 9: Firmware Updates 2 February 2016...
  • Page 83 UPLOAD to start the upload. 7. When the upload is complete, the unit will restart. At this point, you may remove the USB drive. Global 400 User Manual 83 of 85 v1.1 revision 1...

  • Page 84: Chapter 10: Product Specifications

    Chapter 10: Product Specifications Global 400 User Manual 84 of 85 v1.1 revision 1 Chapter 10: Product Specifications 2 February 2016...

  • Page 85: Global 400 User Manual 2 Of

    Channel Frequencies Channel Frequency (GHz) 2.410 2.415 2.420 2.425 2.430 2.435 2.440 2.445 2.450 2.455 2.460 2.465 Global 400 User Manual 85 of 85 v1.1 revision 1 Chapter 10: Product Specifications 2 February 2016...

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