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AMCI 2600-13 Manual

Press control module micrologix 1500 & compactlogix resolver module
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2600-13 Press Control Module
MicroLogix 1500 & CompactLogix Resolver Module
Revision 2.1
Module Overview
The 2600-13 module is a high speed limit switch module that resides in a Rockwell Automation
CompactlLogix or MicroLogix 1500 system rack, connects to a resolver and switches outputs based on that
resolver position which ranges from 0 to 4095 for each rotation (0.088 degree resolution). Based on the
change of the resolver position it also transmits a 5V quadrature differential signal with 1024 pulse per
revolutions.
There are three versions of the 2600-13 module. The 2611-13 consist of the resolver interface module and
has 16 virtual, backplane only, inputs and outputs. The 2612-13 module adds one I/O module containing 8
physical inputs and 8 physical outputs to the 2611-13. The 2613-13 adds two I/O modules to the 2611-13 for
a total of 16 physical inputs and 16 physical outputs. The virtual inputs and outputs are always numbered 0 to
15 while the physical inputs and outputs are numbered 16 to 31.
Each output can be programmed with 16 On/Off setpoints. Alternatively, each of the outputs can be
programmed for stitching operations or as timed outputs.
The outputs can be Anded with the inputs, and or with the speed of the rotating resolver.
The 2600-13 Press Module also has the several features specific to controlling stamping presses, including
five types of Die Monitoring checks (Normally True, Normally False, Cyclical, Constant, and Quick) , the
counting of Die Monitoring Inputs, Stopping Time, Brake Applied position, Time for Rotation, and an
additional method of programming speed compensation advances based on fixed and variable parameters.
The 2600-13 module is fully programmable from the ladder logic program using a handshaking sequence; no
special software packages are required. The module will accept the data located in the output registers as
programming data whenever it detects either a 0 to 1 or a 1 to 0 transition of a bit, named the Transmit Bit, in
the output registers. The module also has the ability to store all of its parameters in a Flash memory. If this
feature is not used, the module will have to be programmed at every power up. The Flash Memory device can
be programmed a minimum of 10,000 times.
The throughput time of the 2600-13 module is less than 20 microseconds. The repeatability of the output
firing, that is how much the output will vary from one turn to the next, is 1 microsecond.
All three versions of the 2600-13 module have the ability to both output and receive serial position data,
allowing multiple units to be "slaved" together.
Sample programs showing how to program the 2600-13 module in both MicroLogix and CompactLogix
systems are available from the following page of our website.
http://www.amci.com/sampleprograms.asp
20 Gear Drive, Plymouth Industrial Park, Terryville, CT 06786
page: 1 of 49
Tel: (860) 585-1254
Fax: (860) 584-1973
Web: www.amci.com

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Summary of Contents for AMCI 2600-13

  • Page 1 1 microsecond. All three versions of the 2600-13 module have the ability to both output and receive serial position data, allowing multiple units to be “slaved” together.
  • Page 2 ADVANCED MICRO CONTROLS, INC. warrants that all equipment manufactured by it will be free from defects, under normal use, in materials and workmanship for a period of [18] months. Within this warranty period, AMCI shall, at its option, repair or replace, free of charge, any equipment covered by this warranty which is returned, shipping charges prepaid, within one year from date of invoice, and which upon examination proves to be defective in material or workmanship and not caused by accident, misuse, neglect, alteration, improper installation or improper testing.

  • Page 3: Table Of Contents

    2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Table of Contents Installing the 2600-13 Module Chapter 1 Configuring a CompactLogix System Configuring a MicroLogix System Hardware Overview Chapter 2 Module Specifications Quadrature Output Flash Memory Front Panel & LED Function...
  • Page 4 3. Align the tongue-and-groove guides on the left side of the module with the existing rack system and slide the module backwards. 4. When the 2600-13 module is in position, move the white bus connector lever on the top of the module to the left.
  • Page 5 Extra Data Length: Ignore Configuration Error: Your Choice, but not recommended 6. The 2600-13 module will now appear in the I/O Configuration with a Part Number of Other and a Description of I/O Module – ID Code = 27. 7. Input Data (data from the 2600-13 module to the PLC) will appear in Input Image Table registers I:X.0 to I:X.7, where X is the slot number.
  • Page 6 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 20 Gear Drive, Plymouth Industrial Park, Terryville, CT 06786 page: 6 of 49 Tel: (860) 585-1254 Fax: (860) 584-1973 Web: www.amci.com...

  • Page 7: Module Specifications

    Scanning Rate Inputs are scanned every 50µs Resolver Compatibility The 2600-13 module uses a reference voltage of 10kHz and is designed to work with resolvers that have a transformation ratio of 0.95. 20 Gear Drive, Plymouth Industrial Park, Terryville, CT 06786...

  • Page 8: Quadrature Output

    The Flash Memory that AMCI uses is guaranteed for a minimum of 10,000 write cycles.
  • Page 9 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 I/O Panel 2 I/O Panel 1 Main Panel Module Fuse O24 O28 I24 I28 Fuse O16 O20 I16 I20 Pwr O25 O29 I25 I29 Pwr O17 O21 I17 I21...
  • Page 10 The other end is pigtailed at the factory for easy connection to the 18 pin connector that is included with the 2600-13 module. This cable has a part number of CTL-X, where X equals the length in feet.
  • Page 11 Inputs and outputs 16 to 23 are only available on 2612-13 and 2613-13 modules and will always be • located on the module directly to the left of the resolver input portion of the 2600-13 module. Inputs and outputs 24 to 31 are only available on the 2613-13 module and are only located on the •...
  • Page 12 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Input and Output Board Connector (2612-13 and 2613-13 modules only) Input 16 or 24 Output 16 or 24 Input 17 or 25 Output 17 or 25 Inputs and Outputs 16 to 23...

  • Page 13: Global Configuration Data

    ANDing functions that have been assigned to the input. Transmit Bit: This bit exists on all of the programming blocks. The 2600-13 module only acts on the data located in the output registers on the 0 to 1 and the 1 to 0 transition of this bit.
  • Page 14 4095 2047 1023 Scaled Machine Offset: This value is added to the absolute resolver position that the 2600-13 module reports to the PLC. This offset position is also used when determining when to fire the Limit Switch Outputs. This parameter has a range of (–Rollover Position to + Rollover Position) The factory default value is 0.
  • Page 15 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 RPM Filter Value: The RPM Filter determines how quickly the velocity value, in RPM, is reported to the PLC. The velocity value is also used internally for the speed compensation calculations.

  • Page 16: Global Machine Offset Data

    2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Global Machine Offset Data Preset Input: This parameter defines the input that, when energized, will set the Scaled Position data equal to the Preset Value. 2611-13 module range: 0 to 15...

  • Page 17: Limit Switch Data

    2613-13 module range: 0 to 31 Limit Offset: Each of the 2600-13 modules outputs fires based on its own internal position, which may or may not be equal to the Scaled Machine Position. The Limit Offset parameter is added to this internal position adjusting where the On/Off setpoints fire.

  • Page 18: Stitching Output Data

    Revision 2.1 Stitching Outputs Data In place of programming multiple On / Off setpoints, it is also possible to program the 2600-13 module with stitching outputs that that define a pattern that is contained between the From and To Positions.
  • Page 19 The 2600-13 module has the ability to adjust the outputs to compensate for fixed delays in the system. Based on this programmed value, and the speed of the resolver, the 2600-13 module will turn the outputs on and or off earlier so that the output will be On or Off when the position value actually reaches the programmed on setpoint.
  • Page 20 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Output Being Programmed: This parameter defines to what output the remaining Speed Compensation and Timed Output parameters are being assigned to. 2611-13 module range: 0 to 15 2612-13 module range: 0 to 23...
  • Page 21 Unpredictable operations will occur if this number of counts exceeds the programmed Rollover Count Value. The 2600-13 module will set input word 0 bit 10, the RPM Clamped bit, to indicate to the PLC that the advanced output may not be firing correctly.
  • Page 22 MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Timed Outputs All 32 of the 2600-13 modules outputs can be programmed as Timed Outputs. There are two types of Timed Outputs, Time or Position or Absolute Time. Both types have a range of 1 to 32767ms.

  • Page 23: Anding Functions

    Revision 2.1 ANDing Functions The 2600-13 module provides the ability to condition when the outputs fire by ANDing the output with an input(s), with the RPM value, or both. It is also possible to combine two or more ANDing types and functions together.
  • Page 24 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Window ANDing When using Window ANDing, for the output to fire, the corresponding input must be active at some point within the Enable Window. Unpredictable operations will occur if the Enable Window is contained within or overlaps any portion of the programmed FROM TO setpoints.

  • Page 25: Limit Switch Shifting Data

    Limit Switch Shifting Data The 2600-13 does not necessarily fire its outputs based on the Scaled Machine Position. Each of the Limit Switch outputs instead maintains its own internal position that can be offset or adjusted based on the state of the module’s inputs.

  • Page 26: Forcing, Virtual Input, And Get Attributes Data

    PLC direct control over the 2600-13 module’s outputs. The second is the control of the 2600-13 modules Virtual Inputs, which are always numbered 0 to 15 and have no physical presence. That is, to activate the input, the ladder logic program must set a bit in the output registers assigned to the 2600-13 module.
  • Page 27 The 2600-13 module considers the corresponding input to be active. Virtual Inputs: These bits give the PLC control over the 2600-13 module’s Virtual Inputs, which are defined as inputs 0 to 15. The virtual inputs have no physical presence. These the bits, and therefore the state of the inputs, are directly controlled by the ladder logic program Bit 0 = Input 0, Bit 1 = Input 1 …...
  • Page 28 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Displayed Attributes continued Displayed in Status Word 0 of PLC Input Displayed in Word 6 of PLC Displayed in Word 7 of PLC Registers Input Registers Input Registers...

  • Page 29: Die Monitor Parameters

    Revision 2.1 Die Monitor Parameters Each of the 2600-13 module’s inputs can be configured to verify that an expected condition occurred during the press operation. Depending on how the 2600-13 has been configured, an unexpected event will cause status bits to be set, fault output(s) to be activated, the input number where the first error occurred to be captured, and a counter incremented to indicating the number of errors detected.
  • Page 30 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Fault Outputs being controlled: This parameter determines which output(s) will be affected when a fault condition is detected. Multiple outputs can be assigned to each Die Monitor test. This is a bit level parameter where a bit in one of the two words represents an output.

  • Page 31: Press Control Diagnostics

    2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Press Control Diagnostics Brake Input: This parameter defines which of the module’s inputs is used to measure the time between when the input transitions from ON to OFF and when the resolver stops moving. The Stopping Angle, the position at which the falling edge of the input is detected, is also captured.

  • Page 32: Save Configuration Data

    However, because this Flash Memory has a usable life of 10,000 write operations, the data that is sent from the output registers to the 2600-13 module is not automatically saved in the memory. The Save Configuration Programming block can be used to save all of the data to the Flash Memory at one time, thereby reducing the number of times that the memory is accessed.

  • Page 33: Programming Sequence

    (bits 0 to 3) that define the function of the programming block. The Transmit Bit is part of a Programming Sequence used to send data from the PLC to the 2600-13 module. The following is a description of this programming sequence.

  • Page 34: Global Configuration Programming Block

    Word 0: Control Word (bits 3 to 0 = 0 0 0 1) The Apply Factory Initialization Constants bit returns all of the 2600-13 module’s parameters back to their default values. This includes a Rollover Count value of 4095, a Rollover position value of 359, resetting all of the Preset and Offset Values to zero, and all of the inputs and Limit Switch Outputs not used.
  • Page 35 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Global Configuration Programming Block (continued) Word 1: Configuration Word 20 Gear Drive, Plymouth Industrial Park, Terryville, CT 06786 page: 35 of 49 Tel: (860) 585-1254 Fax: (860) 584-1973...

  • Page 36: Global Machine Offset Programming Block

    Don’t Care Word 0: Control Word (bits 3 to 0 = 0 0 1 0) The Apply Factory Initialization Constants bit returns all of the 2600-13 module’s parameters back to their default values. This includes a Rollover Count value of 4095, a Rollover position value of 359, resetting all of the Preset and Offset Values to zero, and all of the inputs and Limit Switch Outputs not used.

  • Page 37: Limit Switch Programming Block

    2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Limit Switch Programming Block Word Function Range Control Word See description below 2611-13 module range: 0 to 15 Output Being 2612-13 module range: 0 to 23 Programmed 2613-13 module range: 0 to 31 Limit Offset –Rollover Position to + Rollover Position...
  • Page 38 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Speed Compensation Advances and Timed Outputs Programming Block Speed Compensation Advances Speed Compensation Advances Programmed as Distance and RPM Programmed in Milliseconds and and Timed Outputs Timed Outputs...
  • Page 39 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Word 0: Control Word (bits 3 to 0 = 0 1 0 0) Control Word bits 8 to 11 control what data is being programmed in output words 1 to 7.

  • Page 40: Anding Functions Programming Block

    2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 ANDing Functions Programming Block Word Function Range Control Word See description below 2611-13 module range: 0 to 15 Output Being 2612-13 module range: 0 to 23 Programmed 2613-13 module range: 0 to 31...

  • Page 41: Limit Switch Shifting Programming Block

    2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Limit Switch Shifting Programming Block Word Function Range Control Word See description below 2611-13 module range: 0 to 15 Output Being 2612-13 module range: 0 to 23 Programmed...

  • Page 42: Forcing, Virtual Input, And Get Attributes Programming Block

    In order for the operations controlled by the Virtual Inputs (inputs 0 to 15), such as Preset, Nudge Up, or Nudge Down, to occur more than once, the 2600-13 module must see a transition of the Transmit bit with both states of the Virtual Input. That is, the first operation will occur when the Virtual Input must transition 0 to 1.
  • Page 43 2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Die Monitoring Programming Block Word Function Range Control Word See description below Virtual Fault Output Bit 0 = Output 0, Bit 1 = Output 1 … Bit 15 = Output 15...

  • Page 44: Press Control Diagnostics Programming Block

    2600-13 Press Control Module MicroLogix 1500 & CompactLogix Resolver Module Revision 2.1 Press Control Diagnostics Programming Block Word Function Range Control Word See description below 2611-13 module range: 0 to 15 Brake Input 2612-13 module range: 0 to 23 2613-13 module range: 0 to 31...

  • Page 45: Save Configuration Programming Block

    The Flash Memory that AMCI uses is guaranteed for a minimum of 10,000 write cycles.

  • Page 46: Status Word

    Possible causes are a miss wired cable, an incompatible resolver transducer, a faulty transducer, or a faulty 2600-13 module. A document showing How Do I Test an AMCI Resolver System to determine which of the previous is the cause of the Transducer Fault is available from the FAQ section of our website.

  • Page 47: Programming Error Codes

    Revision 2.1 Bit 9: Set when the Flash Memory has been corrupted. The 2600-13 module saves its setup parameters through power down in a Flash Memory. This bit will be set to indicate that data stored in this device is in some way not valid.

  • Page 48: Displayed Attribute Table

    Displayed in Word 7 of PLC Registers Input Registers Input Registers Bits Bits 6,5 4..0 2600-13 modification read from the Firmware version (MSB) + revision Not used module; (LSB) number; Physical Output state without Physical Input state after applying Not used inversion or override;...
  • Page 49 Revision 2.0 was released on 10/12/10 and added the press control functions to the manual. Revision 2.1 was released on 10/17/11. The 2600-13 with press control functions now has its own part number of 2600- 20 Gear Drive, Plymouth Industrial Park, Terryville, CT 06786...

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