Related Manuals for Echo CGSL01AF1
Summary of Contents for Echo CGSL01AF1
- Page 1 CGSL01AF1 CGSL11AF1 CGSL21AF1 Charging Station Operator’s Manual ©2019 ECHO Incorporated. All Rights Reserved. X7507850000 REVISED 1/11/19 ENGLISH...
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Page 2: Table Of Contents
Contents Chapter: 1 User Information ......1 FCC Declarations ....... 1 Image Description . - Page 3 Chapter: 10 Maintenance Procedures ......22 General Inspection and Cleaning ..... .22 Cold Weather Storage (as installed) .
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Page 4: User Information
ECHO can accept no responsibility for damages, resulting from the use of the operating software. In addi‐ tion, we refer to the conditions of use specified in the license contract. ECHO reserves the right to amend this document at any time without prior notice. -
Page 5: Safety Symbols
HAPTER AFETY YMBOLS 2. Safety Symbols Throughout this manual and on the product itself, you will find safety alerts and helpful, informational messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you. Circle and Slash Symbol: This symbol means the specific action shown is prohibited. -
Page 6: Safety Instructions
: It is recommended to have the installation performed by a licensed electrician. IMPORTANT SAVE THESE INSTRUCTIONS – This manual contains important safety and operating instructions for charging station models CGSL01AF1, CGSL11AF1, and CGSL21AF1. Before using, read all instructions and cautionary markings on the charging station and on the robot. -
Page 7: Charging Station Model Descriptions, Specifications, And Dimensions
IMENSIONS 4. Charging Station Model Descriptions, Specifica‐ tions, and Dimensions 4.1. Model Descriptions Model Description CGSL01AF1 Charger with Station Loop peripheral wire only. CGSL11AF1 Charger with Station Loop peripheral wire and one Field Zone peripheral wire. CGSL21AF1 Charger with Station Loop peripheral wire and two Field Zone peripheral wires. -
Page 8: Dimensions
IMENSIONS HAPTER HARGING TATION ODEL ESCRIPTIONS PECIFICATIONS IMENSIONS 4.3. Dimensions Mower Configuration Shown (A‐top view, B‐side view): 39.1 in. (993 mm) 25.4 in. (646 mm) 14.0 in. (356 mm) - Page 9 IMENSIONS HAPTER HARGING TATION ODEL ESCRIPTIONS PECIFICATIONS IMENSIONS Range Picker Configuration Shown (A‐top view, B‐side view): 39.1 in. (993 mm) 25.4 in. (646 mm) 14.0 in. (356 mm)
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Page 10: Charging Station Components
HAPTER HARGING TATION OMPONENTS 5. Charging Station Components 1 ‐ Enclosure top 6 ‐ Serial number location 2 ‐ Dust cover 7 ‐ T‐27 Torx® driver 3 ‐ Charging arm 8‐ Conduit connector 4 ‐ Base 9 ‐ Tie strap (13X) 5 ‐... -
Page 11: Charging Station Installation Requirements
EQUIRED OOLS HAPTER HARGING TATION NSTALLATION EQUIREMENTS 6. Charging Station Installation Requirements Identify the location of AC power, Station Loop, Field Zone 1, and Field Zone 2 peripheral wires before installing the charging station. Install the charging station on flat ground where flooding or water accu‐ mulation will not occur. -
Page 12: Installation Offsets
NSTALLATION FFSETS HAPTER HARGING TATION NSTALLATION EQUIREMENTS 6.3. Installation Offsets Install the charging station on flat ground whenever possible. If the entire field is on a slope, install the charging station on a flat portion at the top. The robot has no brake when it is in charge mode. The robot can slide away from the charging contacts if the longitudinal slope (by which the robot enters the charging station) is greater than zero degrees (0°). -
Page 13: Charging Station Installation Procedure
TATION IELD IELD HARGING TATIONS HAPTER HARGING TATION NSTALLATION ROCEDURE 7. Charging Station Installation Procedure : Do not bend, warp, or crack the base during installation. IMPORTANT Follow all safety instructions. See Safety Instructions. This procedure is a basic overview of the charging station installation. Each installation varies by applica‐ tion. - Page 14 TATION IELD IELD HARGING TATIONS HAPTER HARGING TATION NSTALLATION ROCEDURE Move the charging station to the final installation location. Place the front of the enclosure top 26.4 in. (670 mm) from the Station Loop, Field Zone 1, and Field Zone 2 peripheral wires. 28.3 in.
- Page 15 TATION IELD IELD HARGING TATIONS HAPTER HARGING TATION NSTALLATION ROCEDURE 2 ‐ Cord grip Remove 0.3 in. (8 mm) of insulation from the end of each peripheral wire. Loosen the surge protector(s) terminal screws, insert the stripped ends of the peripheral wires into the surge protector(s) at the locations shown, securely tighten the terminal screws.
- Page 16 TATION IELD IELD HARGING TATIONS HAPTER HARGING TATION NSTALLATION ROCEDURE the nut on the inside of the panel and tighten it onto the fitting. Allow 35.4 in. (400 mm) of wire on the inside of the enclosure top. 1 ‐ 14 AWG AC wires 4 ‐...
- Page 17 TATION IELD IELD HARGING TATIONS HAPTER HARGING TATION NSTALLATION ROCEDURE wire (or stray strands of wire) must remain on the inside of the terminal block. Remove the screw‐ driver. Gently pull each wire to verify a secure connection. 1 ‐ Small terminal block openings 2 ‐...
- Page 18 TATION IELD IELD HARGING TATIONS HAPTER HARGING TATION NSTALLATION ROCEDURE 14) Mower Configuration Only: Remove underground hazards below the charging station. Use a hammer to install the four landscaping spikes to secure the base to the ground. 15) Range Picker Configuration Only: Use the appropriate size and type of anchor to secure the charging station to the foundation of the ball collection system.
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Page 19: Alignment To Robot
LIGNMENT NSTRUCTIONS HAPTER LIGNMENT TO OBOT 8. Alignment to Robot The charging arm will move to allow for correct alignment to the robot. A ‐ Mower Configuration • B ‐ Range Picker Configuration • 8.1. Alignment Instructions Remove the landscaping spikes or anchors from the base of the charging station. Push the robot to the charging station along the Station Loop peripheral wire. - Page 20 LIGNMENT NSTRUCTIONS HAPTER LIGNMENT TO OBOT Place the robot on the charging station, do not allow charging arm to contact the robot. Visually inspect the alignment of the charging arm to the charging panel on the robot. 1 ‐ Charging arm 2 ‐...
- Page 21 LIGNMENT NSTRUCTIONS HAPTER LIGNMENT TO OBOT Position the charging arm to align with the charging panel on the robot 1 ‐ Charging arm 2 ‐ Charging panel Tighten the mounting screws (4X) on the charging arm mounting plate. Place the charging station so the front of the enclosure top is 28.3 in. (720 mm) from the Station Loop, Field Zone 1, and Field Zone 2 peripheral wires.
- Page 22 LIGNMENT NSTRUCTIONS HAPTER LIGNMENT TO OBOT Push the robot 30 to 50 ft. (9 to 15 m) away from the charging station and point it towards the peripheral wire. 28.3 in. (720 mm) 1 ‐ Robot 2 ‐ Charging station 3 ‐...
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Page 23: Operation
OWER WITCH HAPTER PERATION 9. Operation 9.1. Power Switch The power switch is located under dust cover. Move the power switch to the ON position to energize the DC output of the charging station and the peripheral wires. The TEST LED will not illuminate. Move the power switch to the OFF position to de‐energize the DC output of the charging station and the peripheral wires. - Page 24 LED I NDICATORS HAPTER PERATION Z2 (Field Zone 2) LED ‐ Blinks green when Field Zone 2 peripheral wire is correctly connected, blinks red when incorrectly connected. 1 ‐ Input panel 4 ‐ Z1 (Field Zone 1) LED 2 ‐ TEST LED 5 ‐...
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Page 25: Chapter: 10 Maintenance Procedures
ENERAL NSPECTION AND LEANING HAPTER AINTENANCE ROCEDURES 10. Maintenance Procedures Follow all safety instructions. See Safety Instructions. 10.1. General Inspection and Cleaning During periods of wet weather, perform inspection and cleaning once per day. Move the power switch to the OFF position. De‐energize AC power at the mains (charging station only). - Page 26 EATHER TORAGE OR OVING REMOVED FROM INSTALLATION HAPTER AINTENANCE ROCEDURES Loosen the conduit connector lock nut (located on inside of input panel). Pull conduit, connector, and AC wires out of the input panel. 1 ‐ Lock nut 2 ‐ Input panel 3 ‐...
- Page 27 EATHER TORAGE OR OVING REMOVED FROM INSTALLATION HAPTER AINTENANCE ROCEDURES 11) Assemble a wire nut to the end of each peripheral wire. Safely secure the wires.
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Page 28: Chapter: 11 Bdr100 Timer Accessory Kit
OMPONENTS BDR100 T HAPTER IMER CCESSORY 11. BDR100 Timer Accessory Kit : Read the instruction sheet provided with the timer prior to installing this kit. IMPORTANT Follow all safety instructions. See Safety Instructions. 11.1. Components 1 ‐ Cover screw 8 ‐ Backing plate screw 2 ‐... -
Page 29: Required Tools
EQUIRED OOLS BDR100 T HAPTER IMER CCESSORY 4 ‐ Timer 11 ‐ Cable grommet nut 5 ‐ DIN rail screw 12 ‐ T‐Tap spade connector 6 ‐ DIN rail 13 ‐ DIN rail nut 7 ‐ Backing plate 14 ‐ Timer cable 11.2. - Page 30 NSTALLATION BDR100 T HAPTER IMER CCESSORY Install the cord grip into the timer box using the provided cord grip nut. Route the timer cable through the cord grip. Hand‐tighten the cord grip. 1 ‐ Cord grip 3 ‐ Cord grip nut 2 ‐...
- Page 31 NSTALLATION BDR100 T HAPTER IMER CCESSORY Assemble the timer to the DIN rail (cut‐away view of timer box shown). 1 ‐ Timer 2 ‐ DIN rail Set the timer as needed (see instruction sheet included with timer). Use a water‐tight cord grip (not included) to secure wiring from the remaining ½ in. NPT opening in the timer box to any external equipment (eg.
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Page 32: Timer Cable Assembly To Charging Station
IMER ABLE SSEMBLY TO HARGING TATION BDR100 T HAPTER IMER CCESSORY 10) Place the cover (with gasket) on the timer box. Assemble the cover screws (4X). 1 ‐ Cover 3 ‐ Timer box 2 ‐ Gasket 4 ‐ Cover screw 11.4. - Page 33 IMER ABLE SSEMBLY TO HARGING TATION BDR100 T HAPTER IMER CCESSORY 1 ‐ Hole location (7/8 in. [22 mm]) 2 ‐ Base Route the timer cable under the base and through the cord grip as shown. Allow a minimum of 16 in.
- Page 34 IMER ABLE SSEMBLY TO HARGING TATION BDR100 T HAPTER IMER CCESSORY Assemble the 2‐pin connector from the timer cable to the JREL connector on the peripheral wire board. Use the quick‐splice connector to make a tap connection from the red DC SUPPLY+ wire to the red 22 AWG timer cable wire.
- Page 35 ECHO Incorporated 400 Oakwood Road Lake Zurich, IL 60047 www.echo-usa.com...
- Page 36 Where Purchased / Nombre del Almacin donde fue Comprado / Lieu d'achat Did you visit the ECHO Robotics website before purchasing your product? □Yes □No ¿Visitó el sitio web de ECHO Robotics antes de comprar su producto? Charging Station Model Number □Si □...
- Page 37 To expedite your warranty claim please register your ECHO ROBOTICS Product by filling out the warranty registration card supplied with your ECHO ROBOTICS Product and sending it to ECHO via mail at 400 Oakwood Rd. Lake Zurich, IL 60047 or email at admin@echorobotics.com.
- Page 38 ECHO ROBOTICS Products, or any parts or components; • ECHO may itself or through a third party, audit and inspect your maintenance records, storage facility, and battery usage and the Product itself, prior to approving any claim; and • This Limited Warranty shall be voided if data submitted for a claim contains false or misleading information.