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Summary of Contents for Verlinde TIRLIFT 2
- Page 1 Owner’s Manual Electric winches 250 to 1500 kg 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
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Page 2: Table Of Contents
11. Spare parts ........................p. 29 12. Operating faults........................p. 30 13. Tests ..........................p. 31 14. Declaration of EC conformity....................p. 31 15. Appendices ........................p. 33 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 3: Conditions Of Use
The data concerning the heat-resistance of the steel rope and its fastenings must be available on request from the manufacturer and must be respected. VERLINDE cannot accept any liability for the consequences resulting from the use or installation of equipment not provided for in the present instructions or for the consequences of removal, modification or replacement of original parts or components with parts or components from other sources without the written agreement of VERLINDE. -
Page 4: Safety Instructions
drum on the control box (overheating of the motor and electrical equipment). Place hands or clothes, etc. in contact with moving parts, in particular the areas where the rope is wound in/out. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 5: Warranty
Make a visual inspection of the packaging to ensure that it is in good condition. In the event of a problem, issue the usual reserves. Check that the winch corresponds to your order. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 6: Obligatory Regulatory Checks By The User
The inspections must be carried out in accordance with a protocol and are intended to ensure preventive maintenance aimed at detecting any damage or defect liable to cause a hazard. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 7: Presentation Of The Machines
OWNER’S MANUAL 6 - Presentation of the machines TIRLIFT 2 winches are lifting and pulling machines manufactured according to the standards and regulations in force. 6.1 Technical description All versions Rigid steel and cast aluminium structure. Mechanically welded steel drum with wide flanges for safe and rational fastening of the rope. -
Page 8: Available Models
OWNER’S MANUAL 6.3 Available models 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... - Page 9 OWNER’S MANUAL 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
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Page 10: Dimensions And Fastenings
535,5 456/516 332,5 535,5 601/661 332,5 456/516 332,5 601/661 332,5 456/516 332,5 601/661 332,5 507/516 332,5 601/661 332,5 511/516 332,5 601/661 332,5 533/533 332,5 601/661 332,5 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... - Page 11 A mm H mm A mm H mm limit switch) mm switch) mm 0,75 456/516 601/661 456/516 601/661 456/516 601/661 495,5/516 601/661 511/516 601/661 533/533 601/661 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
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Page 12: Accessories
= operating time with payload or partial load + dead load rated capacity total operating time Y =dead load = operating time with dead load only Δ maximum capacity total operating time 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 13: Variable Speed Drive
The lifting machine is considered to be in operation when it is moving; however, it is not considered to be in operation during downtimes, for example, between lifting and lowering. These three parameters give the FEM classification for the TIRLIFT 2 : TIRLIFT 2 Average operating time per day in hours. -
Page 14: Handling - Storage
Calculate and check that the attachment support has a resistance that exceeds the loads to be lifted or pulled. The fixation must be performed using 4 screws of 10 mm diameter and 8.8 class (for TIRLIFT 2 250 to 500 kg) and 12 mm diameter and 8.8 class (for TIRLIFT 2 600/800/990/1500 kg). -
Page 15: Wire Rope Exits
. A non-standard output can be made into a standard one by using the second rope clamp, as long as this is known when placing the order. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 16: Change To Initial Assembly
Check that the limit switch works. The winch has been subjected to dynamic and static tests in the factory (cf. Test record). 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... - Page 17 To ensure correct winding of the rope, the distance between the deflecting pulley and the drum must equal to or be greater than 20 times the length of the drum. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
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Page 18: Electrical Connections
Disconnect the power cord inside the electrical unit by accurately identifying the location of the terminals. Pass the new cable into the unit's compression gland and reconnect it in the same way as the power cord. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... - Page 19 Remember that rope must be replaced with equipment which meets the same specifications as the original rope. This replacement must be recorded in the maintenance booklet. Measuring the rope diameter using sleeve callipers: Correct measurement Incorrect measurement 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 20 Always check the level of wear of the rope before use. Never use steel ropes as loops. Never expose steel ropes to angular or sharp edges. Unwinding the rope from its reel: CORRECT: INCORRECT 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 21 7 mm for the TIRLIFT 2 250/350/500 or 12 mm for TIRLIFT 2 600/800/990/1500. If the rope and the hook used were not supplied with the machine by the manufacturer, check that they guarantee a level of safety corresponding to coefficient Winding the rope on the drum: to do this, tension the rope and wind it with joined strands onto the drum.
- Page 22 It is important to respect the "natural" winding direction of the rope (the direction of manufacture and storage) otherwise it risks of considerably reducing its service life. Check the direction of rope winding according to the motor connection. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 23 Remove the protective cover of the device (inside this cover you will find the diagram below). The levers, which are now accessible, can be turned manually. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 24 Remove the protective cover of the device, the cams (1) which are now accessible can be positioned with the help of a worm (2) using a screwdriver. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 25 The screws are numbered to indicate the cams in increasing order from the bottom of the group to the top. Retighten the central screw. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
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Page 26: Servicing And Maintenance
If the rope and hook are not supplied by the manufacturer, check that the parts used guarantee a level of safety corresponding to table in section §6.6. Check the fastening points of the reeving on a regular basis. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 27: Brake
On stopping the motor, the magnetic field disappears. The central spring closes the brake again by bringing the conical panel back into contact with the motor's rear flange. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 28: Taking Out Of Use
for disposal of the equipment, it should be sent to the corresponding collection centre. Make sure to remove the grease before disposing of the equipment. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 29: Spare Parts
The type and capacity of the winch (indicated on the nameplate). The serial number and year of manufacture (indicated on the nameplate). The designation of the desired parts (exploded views). 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 30: Operating Faults
Measure and if necessary adjust the Incorrect air gap. The motor does not air gap. brake. Brake lagging totally worn. Replace the entire lagging retainer. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... -
Page 31: Tests
This winch has been tested in the factory: in a dynamic situation, with a coefficient of 1.1 in a static situation, with coefficient 1.25 14 - Declaration of EC conformity 11/2018 VERLINDE reserves the right to alter or amend the above information without notice... - Page 32 OWNER’S MANUAL 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
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Page 33: Appendices
TIRLIFT 2 in low voltage control TIRLIFT 2 – Variable speed models TIRLIFT 2 803 NU 17_PECHE 400 V and 440 V TIRLIFT 2 803 low voltage control 17_PECHE 400 V and 440 V - Optional equipment……………………………………………………………p 49 ... - Page 34 Washer M Ø10 Locked bottom nut M10 M3 x 30 MF steel spacer stud Contactor M3x25 CHC screw Captive nut TRUARC 8-9 ring TRB 2 limit switch cover 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 35 M3 x 30 MF steel spacer stud Contactor NF E 25-125 M3x25 CHC screw Captive nut TRUARC Ø8int-Ø9shaft ring Cover NF E 25-125 M5x16 CHC screw Washer Drum shaft pin 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 36 OWNER’S MANUAL - Electrical diagrams TIRLIFT 2 low voltage control 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 37 15 Lower limit switch (Option) 16 Rope slack (Option) 17 CROUZET load limiter 18 AU main contactor 19 Lowering contactor 20 Raising contactor (Option) 21 (Option) Rearming 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 38 OWNER’S MANUAL TIRLIFT 2 speed variation 230 V (single-phase) 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 39 OWNER’S MANUAL TIRLIFT 2 speed variation 230 V (single-phase) (continuation) 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 40 OWNER’S MANUAL TIRLIFT 2 speed variation 400 V (three-phase) 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 41 OWNER’S MANUAL TIRLIFT 2 speed variation 400 V (three-phase) (continuation) 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 42 6206 2RS bearing M5x10 STAINLESS STEEL hex socket button head screw 121x230 smooth drum SE limit switch 99-tooth wheel SE LV unit Washer L Ø16 LV remote control 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 43 Watertight ring M16-30 hex head screw Watertight ring Joint 6208 2RS bearing Transmission cover Watertight ring M10-35 hex head screw Protection W Ø10 washer External casing 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 44 M5x10 STAINLESS STEEL hex socket button head screw 121x230 smooth drum SE limit switch 99-tooth wheel SE Speed variator unit Washer L Ø16 Speed variation remote control 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 45 Watertight ring M16-30 hex head screw Watertight ring Joint 6208 2RS bearing Transmission cover Watertight ring M10-35 hex head screw Protection W Ø10 washer External casing 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 46 Limit switch end STEEL TFD010 0160x290 LIMIT SWITCH END 4 contacts Oldham coupling disk 236.13 62649 24694 i=75 Acetal 4kW motor 24520_IP55 DRS100L4_BE5_HR_FT 62648 Sub-unit_Support limit switch END 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 47 OWNER’S MANUAL TIRLIFT 2 803 low voltage control 17_PECHE 400 V / 440 V Part Item Qty Description Item Qty Part no. Description 24468 Hexagonal tie for drum 290 120156 Trans sub-unit 29-77_19-79_18-80 3054 Sealed bearing ring 65_80_10 62647 Sub-unit_Drum STAINLESS STEEL...
- Page 48 OWNER’S MANUAL 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 49 Tubular Frame (TIRLIFT 2 250 to 500 kg) The TIRLIFT 2 with tubular frame is used in particular on small sites and for renovation work. Its tubular frame makes it very easy to handle and provides sufficient protection against knocks.
- Page 50 the load limiter is adjusted in the factory to the value of about 110% of its MCU. I value IMPORTANT! Setting the threshold too high may lead to major risks both for the equipment and the operators. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 51 Non-compliance with this directive may cause death, serious bodily injury or material damage. Electrical equipment must be installed, operated and serviced by qualified personnel. With variable frequency drive Use of the integrated keyboard 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 52 11/ Press browse D001 then save and use. To reset to the default setting E12 press the stop reset button or the ignition key on the AE unit. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 53 + press until C041 value is adjusted (e.g. 5.00 A or lower to stop below the reading) in amperes then press to confirm 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 54 When the control button is once more in contact with the cover, the system is correctly engaged. The device should only be loaded again when this condition is met. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 55 NF EN ISO 8745 - 8 x 26 C HC M5x16 screw 20044 AS2542 thrust washer 23960 Disengaging pawl 23959 Block 23955 Fluted hub 23957 Compression washer 23958 Hub clamping screw 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 56 Free movement of the mobile unit, which means: Perfectly horizontal installation of the chassis, No obstacles to winch moving, Clean rolling surfaces on the ball units. 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 57 Rear bracket plate 13074 ISO 4017 M10-20 hex head screw 13011 DIN985 M6 nylon lock nut 13058 ISO 4017 M6-16 hex head screw 58009 Rack-and-pinion shim 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
- Page 58 58007 Shim 57845 Smooth rack plate 58006 SE_Tensioner rail 57846 Cogged rack plate 13018 NF E 24032 M10 nut 13209 NF E 25-514 M Ø6 washer 11/2018 VERLINDE reserves the right to alter or amend the above information without notice...
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