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Verlinde TVI Series Instruction Manual

Electric winch
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
INSTRUCTION MANUAL
ELECTRIC WINCH TVI SERIE
Product Distributed in Ireland by:
601, Western Industrial Estate,
Dublin 12, Ireland T: + 353 (0)1
4584836 E: sales@prolift.ie
www.prolift.ie
07/2016
VERLINDE reserve the right to alter or amend the above information without notice

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Summary of Contents for Verlinde TVI Series

  • Page 1 INSTRUCTION MANUAL ELECTRIC WINCH TVI SERIE Product Distributed in Ireland by: 601, Western Industrial Estate, Dublin 12, Ireland T: + 353 (0)1 4584836 E: sales@prolift.ie www.prolift.ie 07/2016 VERLINDE reserve the right to alter or amend the above information without notice...

  • Page 2: Table Of Contents

     2/30 To ensure the constant improvement of its products, VERLINDE reserves the right to change the equipment as described below and, in this case, to supply products which differ from the illustrations in this instruction manual. All rights reserved Summary 1 - Contents ..............................

  • Page 3: What Not To Do

     3/30  The operator must make sure the load is hooked so that the winch, the rope and the load do not pose any risk for him or other personnel.  The winches can be handled within a range of ambient temperatures between -10° C and +50° C. Please consult the manufacturer in the case of extreme operating conditions.

  • Page 4: Introduction To The Machines

    VERLINDE provides an upkeep / maintenance manual for each piece of equipment. It is very important to make sure that the individuals using the hoist are familiar with the equipment and its correct operation.
  • Page 5  5/30 Very-low voltage control with variable speed drive (compulsory above 5 tons), comprising:  Power line isolator  Variable-frequency drive  Braking resistance  Button box (2 buttons + emergency stop + potentiometer), not disconnectable, 3 m of cable. 4.2 - Dimensions Depending on models : Above the motor (1)
  • Page 6  6/30 a. Low voltage control – Models with 1 speed 10 T 05BT/10BT 05BT/09BT 03BT/06BT 02BT/05BT 03BT/07BT 02BT/06BT 02BT/06BT 02BT/05BT 02BT/05BT 03BT/05BT Position of the electrical unit (1) / (2) (1) / (3) (1) / (2) (1) / (2) (1) / (2) (1) / (2) A in mm...
  • Page 7  7/30 Low voltage control – Models with 1 speed 05BT 10BT 05BT 09BT 03BT 06BT 02BT 05BT 03BT 07BT Capacity on the 1rst layer kg 1255 2420 3765 4985 6230 Capacity on the last layer (kg) 1000 2000 3000 4000 5000 Nb of layers...
  • Page 8 * Rope and hook extra. The diameter of the wire rope corresponds to the capacity on the last layer 4.4 - Options The TVI Series winches can be supplied with the following options:  Clock-type limit switch Easily adjustable, this system guarantees safety by setting top and bottom limits.

  • Page 9: Handling - Storage

     9/30 4.5 - Classification FEM There are eight groups of mechanisms: 1 Dm 1 Cm 1 Bm 1 Am To determine the group of a given lifting device, winch or hoist, three essential parameters must be considered: 4.5.1. - Maximum load to be lifted Including the weight of the rope and any lifting accessories used (hook, etc.) unless these have a total weight equal to or less than 5% of the load to be lifted.

  • Page 10: Installation And Start-Up

    6 – Installation and start-up 6.1 – Fixings The TVI Series winches must necessarily be installed on a flat, solid and safe surface that can withstand the loads to which it will be subjected. An unsuitable installation location can result in serious accidents.
  • Page 11  11/30 Type with IP65 cam: Remove the protective cover of the device, the cams (1) which are now accessible can be positioned with the help of a worm (2) using a screwdriver. Each adjustment screw (2) corresponds to a TOP or BOTTOM limit position. Adjustment of the top winding stop point: Wind the rope to the maximum desired winding point.
  • Page 12  12/30 Still in this position, with the help of a suitable screwdriver, turn the adjustment screw (2) until a click is heard in the contactor. This range of limit switches also includes a model with 4 positions. If you need more positions, do not hesitate to consult us. 6.4 - Working rope Warning: the direction of rotation of the drum depends on the connection of the machine.
  • Page 13  13/30 Unwinding the rope on its reel: CORRECT INCORRECT Fixing the rope : The ropes are supplied as standard with a rope attachment suitable for the recommended rope and installed according to a standard rope outlet. Align the rope clamp with the hole made in the winch for this purpose. Pass the rope through the slot of the flange and place it between the flange and the rope clamp, taking care to position it correctly in the rope clamp slot.
  • Page 14  14/30 Reeving diagrams : Bending angle :  Smooth drum: = max. 1.5°  Slotted drum: = max. 2° D = 20 times L 6.5 - Rope press roller This option can be used to hold the rope in the slot of the drum. It has different positions according to the required rope outlet.

  • Page 15: Servicing And Maintenance

     15/30 6.6 - Rope slack switch This option can detect a loss of tension in the rope due to, for example, the load being set on the ground. It has different positions according to the required rope outlet. It is therefore necessary to define the rope outlet for the control 6.7- Load limiter (optional) This device stops the winch in the event of an overload without the breakage of the kinematic chain.

  • Page 16: Decommissioning

    9 – Spare parts If during the maintenance operations you detect that certain parts of your winch need to be replaced, only use original VERLINDE parts. When ordering spare parts, please provide the following information with your order:  Type and capacity of the winch (on the data plate).

  • Page 17: Troubleshooting

     17/30 10 – Troubleshooting Fault Possible cause Solution Check and correct the problem. Power supply interrupted. Check the emergency stop. The brake does not unblock See "brake fault" Motor does not start. The contactor does not respond, Check the contactor control and Fault in the control.

  • Page 18: Declaration Of Conformity

     18/30 11 – Declaration of EC conformity 03/2016...

  • Page 19: Appendixes

     19/30 12 – Appendixes A – References of parts B – Load limiter C - Limit switch (optional) 03/2016...
  • Page 20  20/30 A - References of parts TVI 1T 03/2016...
  • Page 21  21/30 Winch reference Designation TVI 1T 05 TVI 1T 10 Electrical cabinet BT 151050 Electrical cabinet VV 151051 Tie rode 24096 Screw 13541 Plate 23316 Seal 2955 Support 24091 Crank MANILLELYRE600KG Bearing 2953 Housing 23315 Spring retaining ring 13048 Seal 2954 Crank...
  • Page 22  22/30 TVI 2T & 3T 03/2016...
  • Page 23  23/30 Winch reference Designation TVI 2T05 TVI 2T09 TVI 3T0T TVI 3T06 Electrical cabinet BT 151050 151009 151050 151009 Electrical cabinet VV 151051 151056 151051 151056 Crank MANILLELYRE600KG Tie rode 24103 Cable clamp 23430 Screw 13112 Screw 13541 Washer 13306 Screw 13076...
  • Page 24  24/30 TVI from 4T to 10T 03/2016...
  • Page 25  25/30 Winch reference Designation 4T 02 4T 05 5T 03 5T 07 6T 02 6T 06 7T 02 7T 06 8T 02 8T 05 9T 02 9T 05 10T 03 10T 05 Electrical cabinet BT 151050 151009 151009 151067 151009 151067 151009...
  • Page 26  26/30 B – Limit switch Item Reference Name Item Reference Name 20886 Base 20787 Spacer Intermediate pinion sub- 4907 Cover 4912 assembly 4909 Captive nut 13370 Washer 4908 Tie rod 4925 Cannon pinion pin 3036 13121 Screw 13023 4939 Top index sub-assembly 13244 Circlips...
  • Page 27  27/30 C – Load limiter a) With CROUZET load limiter The winch is adjusted in the factory with the electrical voltage indicated on the test report enclosed with this instruction manual. If this voltage is different in the place of use, the setting must be readjusted.
  • Page 28  28/30 Non compliance with this directive may cause death, serious bodily injury or material damage. Electrical equipment must be installed, operated and serviced by qualified personnel. b) With speed inverter (model TVI VV) Use of the integrated keyboard Setting of the limit (current) by the inverter: 1/ Winch turned on display 0000, key save 2/ Key navigate multiple pulses to display C001.
  • Page 29  29/30 8/ Key save . 0000 is displayed. (Load the winch to the desired cutoff value). 9/ Operate the rise (online reading of the Amps). Example 5A at XX kg cutoff desired. 10/ back in C041 with the key save then navigate , save and then up...
  • Page 30  30/30 6/ Key back in C041, 3 successive press on key for C - - - . for D002 then key display 0000 live reading of the Amps. 8/ Load the winch to the required value, then test and read the Amps (ex 5.00A). 9/ Back in C041 to set the defined value in D002 : key +3 times on key , key...

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