Zico QUIC-LIFT HLAS Series Parts And Instruction Manual page 26

ITEM PART NO.
1 3097-500-101 Base Casting
2 3097-500-103 Boom-Left Hand
3 3097-500-105 Boom-Right Hand
4 3097-500-115 Lower Shaft, Boom
5 3097-500-109 upper mtg. Block Casting, Cyl.
6 3097-500-111 Backing Plate, upper mtg. Blk.
7 3097-500-137 Power unit, Hydraulic
8 3097-500-123 Hyd. Cyl. 2" x 8" Stroke
9 3097-500-193 Latch
10 3097-500-121 Latch Bar
11 3097-500-185 Actuator, Latch 1ø x 1" Stroke
12 3097-500-181 Limit Switch, Latch
13 3097-500-187 Latch Spring Housing-upper
14 3097-500-189 Latch Spring Housing-Lower
15 3097-500-191 Latch Spring
16 3097-500-113 Bumper, Mech. Stop
17 3097-500-195 Boom Ext Weldment-Left
18 3097-605-196 Boom Ext Weldment-Right
19 3097-500-407 Ladder Rack Weldment
3097-500-419 Safety Loop, 15" o.A.L.
20
3097-500-420 Safety Loop, 13" o.A.L.
21 3097-500-424 Sleeve, Safety Loop-28-1/2" Lg.
22 3097-500-418 Bracket, Safety Loop
23 3097-500-415 Adjustable Ladder Side Guard
24 3097-500-421 upright Wear Sleeves-8-3/4"
25 3097-500-135 elbow, Pu to Hose (7/16-20)
26 3097-500-133 Hyd flex Hose-Short - 20 3/4"L
27 3097-500-132 Hyd flex Hose-Long - 29"L
28 3097-500-134 1/4 od Hyd Line Assy.
29 3097-500-129 Hydraulic Fluid, 1 Qt.
30 3097-500-125 elbow/Adapter w/orifice
31 3097-500-124 elbow/Adapter
32 3097-500-139 mtg. Bar, Power unit
33 3097-500-162 Spin drive grease fitting-1/4-28
34 3097-500-164 Spin drive grease fitting-1/4-28 45°
35 9018-104320 Screw, 7/16ø x 1-1/4 HH SZP gr 8
*36 9018-104372 Screw, 7/16ø x 4 HH SZP grade 8
37 Base Mounting Screws
NOT PROVIDED
38 9010-221310 Screw, #6-32 x 5/8 Pan Hd SZP
39 9010-221318 Screw, #6-32 x 1-1/8 Pan Hd SZP
40 9010-102524 Screw, 1/4-20 x 1-1/2" Hex Hd
41 9018-103156 Screw, 5/16-18 x 3-1/2" Hx Hd
SZP Grade 8
42 9018-363128 Screw, 5/16-18 x 1-3/4" flat Hd
SZP Grade 8
43 9010-163748 Screw, 3/8-16 x 3 fH-Phil SZP
44 9018-103744 Screw, 3/8-16 x 2-3/4" Hex Hd
SZP Grade 8
45 9010-103712 Screw, 3/8-16 x 3/4" Hex Hd SZP
46 9010-103716 Screw, 3/8-16 x 1 Hex Hd SZP
47 9018-103772 Screw, 3/8-16 x 4-1/2" Hex Hd SZP
Grade 8
49 9010-103148 Screw, 5/16-18 x 3 Hex Hd SZP
50 9010-383108 Setscrew 5/16-18 x 1/2" Cup Pt. Plated
52 9080-002516 Clevis Pin, 1/4ø x 1 Lg. SZP
53 9080-002520 Clevis Pin, 1/4ø x 1-1/4 Lg. SZP
54 9080-002528 Clevis Pin, 1/4ø x 1-3/4 Lg. SZP
55 9080-005040 Clevis Pin, 1/2ø x 2-1/2 Lg. SZP
56 3097-500-226 Cylinder Pin, 1"ø (upper)
nS - not Shown on figures 17 to 20
*Indicates New Item
( ) - See figure _____
Labels Not Shown
DESCRIPTION QTY.
NS
NS
HLAS PARTS LISTING
ITEM PART NO.
1 57 3097-500-126
1 58 9070-000608
1 59 9070-001212
1 60 9070-001524
1 61 9014-114300
1 62 9113-172500
1 63 9013-133100
1 64 9012-103700
1 65 9012-105000
1 66 9012-154300
1 67 9014-113100
1 68 9014-113700
1 69 9014-115000
1 70 9014-201300
1 72 9014-203100
2 73 9014-203700
1 74 9014-205000
1 75 9014-204300
1 77 3097-500-141
78 3097-500-145
2
79 3097-500-148
1 80 3097-500-170
2 81 3097-105-109
4 3097-165-125
82
4 3097-145-125
2 83 3097-105-113
1 84 9010-3350112
1 85 9018-103172
1 86 3097-105-116
1 87 3097-270-101
1 88 3097-270-106
1 89 3097-270-105
1 90
1 91 9025-191108
2 92 9025-191305
4 93 3097-270-111
4 94 3097-270-113
12 95 3097-510-110
2 96 3097-270-115
2 97 3097-500-172
1 98 8005-000-125
8 99 8005-000-130
100 9013-133100
2 101 3097-500-160
102 9018-103172
8 103 3097-290-105
4 104 3097-500-423
105 3097-500-425
4 106 3097-500-427
4 107 3097-500-174
4 109 3097-105-118
110 3097-105-121
2 111 3097-105-160
1 112 3097-105-126
1 113 9010-333132
1 114 3097-500-142
1 115 3097-105-130
1 116 3097-105-162
1
CHART 1
-26-
DESCRIPTION
Cylinder Pin, 1"ø (Lower)
Cotter Pin, 1/6 x 1/2
Cotter Pin, 1/8 x 3/4
Cotter Pin 5/32 x 1-1/2
flatwasher, 7/16 id SZP
Lock nut, 1/4-20 SZP
Hex nut, 5/16-18 SZP
Hex nut, 3/8-16 SZP
Hex nut, 1/2-13 SZP
Hex nut, 7/16-14 SZP
flatwasher, 5/16 id SZP
flatwasher, 3/8 id SZP
flatwasher, 1/2 id SZP
Lockwasher, #6 SZP
Lockwasher, 5/16 id SZP
Lockwasher, 3/8 id SZP
Lockwasher, 1/2 id SZP
Lockwasher, 7/16 id SZP
Helical Bundling Wrap-21"
Latch Act. 2 Wire Harness-7.5'
Elec. Panel Assembly
Switch Panel Assembly
Handle, Ladder Retainer
retainer Housing - medium - 8.25" L
retainer Housing - full - 10.50"L
Compression Spring
Socket Hd Screw, 1/2-13 x 7
Screw, 5/16-18 x 4 1/2 Socket Hd, gr 8
Wear Pads
Clearance Light
Plate, Limit Switch
Limit Switch
Harness, Limit Switch (included w/89)
Screw, #4-40 x 1/2 Self Tap rnd Hd
Screw, #6-32 x 5/16 Self Tap rnd Hd
Cable Tie, 6"
In Line Splice
16-2 Jacketed 2 Cond Cable
Snap Plug Connector
Straight Conn., Plastic, 1/2 nPT
16 ga Lead Wire - Black
16 ga Lead Wire - White
nut, Self Locking 5/16-18
Ladder Rack Rubber Bumper
Screw, 5/16-18 x 4 1/2 Hex Hd gr 8
Paint, Touch up, 12 oz. Can
Label, " , .
danger loss of hyd fluid
Label, " ,
warning pinching of fingers
Label, " , "
warning striking injury
Cap, Plastic - 3/4ø nom.
Setscrew, 7/8-14 Hollow Lock
Ret. Ring, 1ø Ext.
Wear Strip
Support, Retainer Handle
Screw, 5/16-18 x 2 Socket Head
Boom End Cap, Plastic
nylon Washer, 1/2 id x 3/4 od x .062
Label, " "
to prevent wear
QTY.
1
3
1
2
8
1
12
20
4
8
24
22
4
4
14
22
2
NS 8
(8) 1
(9) 1
1
1
2
2
2
2
4
8
NS 2
NS 1
1
1
(6) 4
(6) 2
2
6
(3) 6'
NS 4
NS 1
7'
7'
10
NS 2
4
1
" 1
" NS 1
1
2
2
2
2
2
4
2
2
1