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GILES RT-5 Operation & Service Manual

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Operations & Service Manual
RT-5
Model: RT-5
Giles Enterprises, Inc.
An ISO9001 Registered Company
2750 Gunter Park Drive West • Montgomery, AL 36109 USA
Phone: (334) 272-1457 Fax: • (334) 272-3561 • Internet: www.gilesent.com
Service Hotline (Toll Free): 1-800-554-4537 (USA & Canada Only)
FOODSERVICE EQUIPMENT
Form No. 63380 (Release date: 02/04/2005)(Revision Level: B)

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  • Page 1 Operations & Service Manual RT-5 Model: RT-5 Giles Enterprises, Inc. An ISO9001 Registered Company 2750 Gunter Park Drive West • Montgomery, AL 36109 USA Phone: (334) 272-1457 Fax: • (334) 272-3561 • Internet: www.gilesent.com Service Hotline (Toll Free): 1-800-554-4537 (USA & Canada Only) FOODSERVICE EQUIPMENT Form No.
  • Page 3 Giles Enterprises, Inc., represen- tative. • Giles Enterprises, Inc. reserves the right to change or improve its equipment and parts in any way without obligation to alter such equipment or parts previously manufactured. •...

  • Page 5: Table Of Contents

    Overall Dimensions for RT-5 ........
  • Page 6 Wiring Diagram RT-5 208-240/60/1........

  • Page 7: Safety

    Safety Model: RT-5 Safety Safety Overview The instructions contained in this manual have been prepared to assist you in learning the proper proce- dures for installing and servicing your unit. Throughout this manual, safety precautions are identified through the use of the safety alert symbol and three signal words: DANGER, WARNING, and CAUTION.

  • Page 8: Specific Safety Precautions

    Model: RT-5 Safety Specific Safety Precautions For your safety, please observe the following precautions when operating or servicing the Giles Rotisserie Model RT-5. Read the following important safety information to avoid personal injury and/or damage to the equipment. DANGER •...
  • Page 9 Model: RT-5 CAUTION • Do not operate the RT-5 unless you fully understand all it’s components and their intended functions. • The electronic components of the Control Panel are impact-sensitive. Exercise care around the Control Panel to maintain proper operation.
  • Page 10 Model: RT-5 Safety Notes: viii...

  • Page 11: Introduction

    Adherence to these recommended procedures minimizes the potential for costly "down-time" and equipment repairs. Please retain this manual for future reference. 1-01. Construction The RT-5, is constructed of a stainless steel frame and uses tempered glass in the doors. 1-02. Standard Features Control Panel •...

  • Page 12: Specifications

    Model: RT-5 Introduction 1-03. Specifications The following sections give various specifications of the RT-5. 1-03.1. Overall Dimensions for RT-5 Customer-side Door Operator-side Door INCHES [MILLIMETERS]...

  • Page 13: 1-03.2. Regulatory Listings

    Introduction Model: RT-5 1-03.2. Regulatory Listings UL (US and Canada) 1-03.3. Unit Weights Uncrated Weight Unit Crated Weight (without product) RT-5 314 lbs [142.4 kg] 209 lbs [94.8 kg] 1-03.4. Shipping Specifications (Crated) Net Weight Crated Size Volume Model Length...
  • Page 14 Model: RT-5 Introduction Notes:...

  • Page 15: Installation

    This section provides a summary of procedures necessary to install your new Giles Rotisserie, Model RT-5. Before installing or servicing this equipment, please read the contents of this manual thoroughly. Following these procedures will help ensure a safe and proper installation.

  • Page 16: Location And Clearances

    1. Select a location with adequate space to properly operate and service the RT-5. 2. A minimum clearance of 4 inches from the side of the RT-5 to any obstruction is required for adequate ventilation through the unit. See below for proper clearances.

  • Page 17: Leg Installation

    Installation Model: RT-5 2-03. Leg Installation 1. Fasten Legs and Leg Mounts to the unit. Ensure the Leg Mounts are diagonal to each other to stabilize the unit. See below Leg Mount Leg Mount...

  • Page 18: Table Or Counter Installation

    Model: RT-5 Installation 2-04. Table or Counter Installation WARNING • Ensure the Table or Counter can adequately maintain the weight of the unit (See Section 1.03.3 for unit weights) and the weight of the product being cooked. 1. Place the unit on an adequate table or counter. Ensure the table or counter can maintain the weight of the unit with a full load of product.

  • Page 19: Electrical Requirements

    Always consult with an electrician or other qualified service person to ensure breakers and wiring are of sufficient rating and gauge for the equipment being operated. 2-05.1. Electrical Specifications Please see the Serial Plate attached to the RT-5, for the proper Voltage, Hz, and Phase of the unit. Circuit AMPS Breaker...

  • Page 20: 2-05.2. Electrical Connections

    Model: RT-5 Installation 2-05.2. Electrical Connections Install appropriate Circuit Breakers in Main Breaker Box. See Table 2-05.1. Connect appropriate size Power Cable for the Voltage and Phase being used, to the Main Breaker. Allow enough Power Cable so the unit can be moved for cleaning and servicing.
  • Page 21 Installation Model: RT-5 2-05.2. Electrical Connections (Continued for previous page) Reinstall Side Cover and Probe Holders. Ensure all plastic ties holding Spits or Baskets and Spit Wheel Assembly have been removed. Turn Main Breaker on. Press the Power Switch to the ON position.
  • Page 22 Model: RT-5 Installation Notes:...

  • Page 23: Overview

    Overview Model: RT-5 3. Overview The following section provides a brief overview of the components, functions, and accessories of the RT-5. Please review this section carefully before proceeding any further.

  • Page 24: Components

    Model: RT-5 Overview 3-01. Components Power Switch Spit Wheel Controller Assembly Operator-side Door Customer-side Door Spit or *Basket Grease Funnel Drip Pan Hand-Held Temperature Probe * - Not shown...
  • Page 25 Overview Model: RT-5 3-01. Components Item Description Function Used to load and unload Product. Also used for easy access Operator-side Door when cleaning the unit. Spit Wheel Assembly Used to support and rotate Spits or Basket. Controller Used to control cooking cycles (Temperature and Times).

  • Page 26: Accessories

    Model: RT-5 Overview 3-02. Accessories Part Description/Part Number Function RT-5 Spit (5 included in Spit model) Support Product placed in unit P/N 33199 RT-5 Basket (5 included in Basket model) Support Product placed in unit P/N 70203 Used to funnel the product...

  • Page 27: Operation

    Operation Model: RT-5 4. Operation This section describes how to operate the unit.

  • Page 28: Cooking Controller Buttons And Functions

    Model: RT-5 Operation 4-01. Cooking Controller buttons and functions This section describes how to operate the Cooking Controller. Cooking Controller Hand-Held Temperature Probe...
  • Page 29 Operation Model: RT-5 4-01. Cooking Controller buttons and functions This section describes the basic function of each button on the controller. Used to display Times, Temperatures and other various messages. Used for setting and displaying Cooking and Holding Temperature. Used for setting and displaying Cooking and Holding Time.

  • Page 30: Setting And Running A Manual Menu

    Model: RT-5 Operation 4-02. Setting and running a Manual Menu This section describes how to set and run a Manual Menu (A Non-Programmed Menu). The Manual Menu controls Cooking Temperature, Holding Temperature, and Cooking Time. The Manual Menu program will not be saved once the power is turned off.
  • Page 31 Unit is now ready for product then displays the RT-5 begins Pre- actual temperature Heating and Spit inside the RT-5 until Wheel begins rotating Pre-Heated Step 18 Step 20 Step 19 Step 17 At the end of the...

  • Page 32: Programming A Programmed Menu

    Menu contains Cooking Temperature, Holding Temperature and Cooking Time. The Menu is saved in the Controller, even when the unit is turned off. This function is useful when cooking various products at differ- ent cooking temperatures and times.. You may program up to 10 Programmed Menus in the RT-5. Step 2...

  • Page 33: Running A Programmed Menu

    Press to Start Pre-Heat unit cycles to the When Display reads Cooking Time Holding Temp. Display reads Open Door and Load RT-5 begins Pre- Product Heating and Spit Wheel begins rotating Step 9 Step 10 Step 11 Press to end the Menu.

  • Page 34: Cancelling A Manual Or Programmed Menu

    Model: RT-5 Operation 4-05. Cancelling a Manual or Programmed Menu This section describes how to cancel a Manual or Programmed Menu. Step 2 Step 1 During a Cooking Cycle, Press and Display reads. Hold for 3 seconds Program has been cancelled.

  • Page 35: Using The Hand-Held Temperature Probe

    Operation Model: RT-5 4-07. Using the Hand-Held Temperature Probe This section describes how to use the Hand-Held Temperature Probe. The Probe is used to check the inter- nal temperature of the product being cooked. Step 2 Step 3 Step 1...

  • Page 36: Spit Installation

    Model: RT-5 Operation 4-08. Spit installation This section describes how to install the Spits. Always place a Spit through the Product before installing the Spits into the Spit Wheel. (Note: Product to be cooked not shown in illustration) Step 1...

  • Page 37: Basket Installation

    Operation Model: RT-5 4-09. Basket installation This section describes how to install the Baskets. Product may be placed in the Baskets before or after installing the Baskets into the Spit Wheel. (Note: Product to be cooked not shown in illustration)

  • Page 38: Spit Removal

    Model: RT-5 Operation 4-10. Spit removal This section describes how to remove the Spits. Always use Oven Mitts when removing the Spits. (Note: Product to be cooked not shown in illustration) Step 1 Operator-side Door Remove Bottom Grooved End from Right Spit Wheel...

  • Page 39: Basket Removal

    Operation Model: RT-5 4-11. Basket removal This section describes how to remove the Baskets. Always use Oven Mitts when removing the Baskets. (Note: Product to be cooked not shown in illustration) Step 1 Operator-side Door Remove the Grooved End from the Right Spit Wheel...

  • Page 40: Spit Wheel Assembly Removal

    Model: RT-5 Operation 4-12. Spit Wheel Assembly removal This section describes how to remove the Spit Wheel Assembly. Always allow the unit to thoroughly cool before removing this assembly. Step 2 Step 1 Lift the right-side of the Spit Wheel Assembly Remove the Spits or Baskets.

  • Page 41: Spit Wheel Assembly Installation

    Operation Model: RT-5 4-13. Spit Wheel Assembly installation This section describes how to install the Spit Wheel Assembly. Step 1 Step 2 Move the entire assembly into the unit Move the entire Assembly to the right Operator-side Door Step 3...

  • Page 42: Normal Shut-Down

    Model: RT-5 Operation 4-14. Normal Shut-Down 1. Press the Power Switch to the OFF position. 4-15. Emergency Shut-Down In case of emergency, remove power to the unit by turning off the facility circuit breaker.

  • Page 43: Recipes

    Operation Model: RT-5 4-16. Recipes Cook Time or Product Pre-Heat Cook until internal Internal Product Accessory Specifications Temperature Temperature temperature Temperature is reached Whole 2.5lb to 2.75lb Spits or 350°F 350°F 180°F Chicken 1.23kg to 1.24kg Baskets 177°C 177°C minutes 82°C...
  • Page 44 Model: RT-5 Operation Notes:...

  • Page 45: Cleaning

    Cleaning Model: RT-5 5. Cleaning This section describes the cleaning of the unit. 5-01. Cleaning the Inner Cabinet CAUTION • Place the Power Switch in the OFF position and allow unit to thoroughly cool before following this procedure. • DO NOT Steam Clean the unit.

  • Page 46: Cleaning The Outer Cabinet

    Model: RT-5 Cleaning 5-01. Cleaning the Inner Cabinet (Continued from previous page) Step 4 Step 3 Re-assemble unit. Remove Grease Drip Pan and clean. 5-02. Cleaning the Outer Cabinet Clean exterior of the unit using a mild non-abrasive detergent. Polish the stainless steel with an approved...

  • Page 47: Cleaning The Glass Doors

    Cleaning Model: RT-5 5-03. Cleaning the Glass Doors CAUTION • DO NOT CLEAN OR TOUCH quartz lights located in top of unit doors. • DO NOT CLEAN GLASS WHEN HOT! Clean glass with approved cleaner, do not use abrasive on...
  • Page 48 Model: RT-5 Cleaning Notes:...

  • Page 49: Troubleshooting

    Troubleshooting Model: RT-5 6.Troubleshooting DANGER • Electrical troubleshooting procedures should be done ONLY by qualified service personnel. Death or serious injury will result from contact with energized electrical components. • Failure to comply with these DANGER notices will result in death or serious injury, equipment/proper- ty damage, and void the warranty.
  • Page 50 Model: RT-5 Troubleshooting 6-01. Troubleshooting Procedures Problem Probable Cause Repair Procedure Quarts Lamps not Illuminated a. Bad quartz lamp a. Call service technician to replace quartz lamp. One or both Lamps not illuminated b. Loose wire b. Call service technician to replace when Controller Heat indicator is wiring.
  • Page 51 Troubleshooting Model: RT-5 6-01. Troubleshooting Procedures Problem Probable Cause Repair Procedure Blower Not Working a. Bad fan motor a. Call service technician to replace fan motor. Elements & quartz lamps working b. Faulty capacitor b. Call service technician to replace faulty capacitor.
  • Page 52 Model: RT-5 Troubleshooting Notes:...

  • Page 53: Parts List

    Please visit our website on the world wide web at: www.gilesent.com. The goal of the Giles team of professionals is to provide you with the highest quality of service and assis- tance. You can help us accomplish this by obtaining the following information and having it readily avail- able when calling.

  • Page 54: Quartz Light Replacement

    Model: RT-5 Parts List 7-02. Quartz Light Replacement CAUTION • DO NOT TOUCH quartz lights. • DO NOT CLEAN quartz lights. Flat Washer Terminal Cover Flat Washer Terminal Cover Terminal Cover Screws 7-03. Fuse Replacement Fuse Holder Cover...
  • Page 55 Parts List Model: RT-5 7-02. Parts List for Quartz Light Replacement Item Part No. Qty. Description 37808 LIGHT, QUARTZ, 1000 WATT CAUTION • DO NOT TOUCH quartz lights. • DO NOT CLEAN quartz lights. 7-03. Parts List for Fuse Replacement Item Part No.

  • Page 56: Spit Wheel Assembly

    Model: RT-5 Parts List 7-04. Spit Wheel Assembly 7-05. Spit Wheel Support Replacement...
  • Page 57 WHEEL, LEFT SPIT (CR-5) 35511 WHEEL SPIT SHAFT, WELD ASSY 35514 WHEEL, RIGHT SPIT (RT-5) 34300 EXTENSION, WHEEL SHAFT 40155 BEARING, RULON, 1/2IN ID, RT-5 13150 RETAINING RING, EXTERNAL, 1/2 7-05. Parts List for Spit Wheel Support Replacement Item Part No. Qty Description...

  • Page 58: Drive Motor Replacement

    Model: RT-5 Parts List 7-06. Drive Motor Replacement 7-07. Drive Motor Assembly...
  • Page 59 ASSY,ROTISSERIE DRIVE MOTOR,60HZ 38547 ASSY,ROTISSERIE DRIVE MOTOR,50HZ 10019 RETAINING RING, EXTERNAL 1" 37899 ASSY,CR-5,INNER BEARING ,ROTISS DRIVE 70306 SUPPORT, LEFT, WHEEL, RT-5 12525 SCREW, 1/4-20 X 1 5/8, SOC, S/S 7-07. Parts List for Drive Motor Assembly Item Part No. Qty Description KEYSTOCK, 1/8"...

  • Page 60: Element And Probe Replacement

    Model: RT-5 Parts List 7-08. Element and Probe Replacement...
  • Page 61 Parts List Model: RT-5 7-08. Parts List for Element and Probe Replacement Item Part No. Qty. Description SCREW, SM #8 X 1 TYPE B SLT TRS 37356 WELDMENT, COVER, TOP 33107 HEAT ELEMENT COVER, WELD ASSY NUT, 5/16-18 SS CAP...

  • Page 62: Blower Replacement

    Model: RT-5 Parts List 7-09. Blower Replacement...
  • Page 63 Parts List Model: RT-5 7-09. Parts List for Blower Replacement Item Part No. Qty Description SCREW, #8X1/2HX HD ZN 37356 WELDMENT, COVER, TOP 21799 BLOWER, 208-240V, CR-5 ----- WASHER, COMES WITH BLOWER ----- BLOWER BLADE, COMES WITH BLOWER ----- NUT, (LEFT-HAND THREAD) COMES WITH BLOWER...

  • Page 64: Component Replacement

    Model: RT-5 Parts List 7-10. Component Replacement 7-11. Controller Assembly...
  • Page 65 SCREW, SM #8 X 1 TYPE B SLT TRS 7-11. Parts List for Controller Assembly Item Part No. Qty Description 20340 MEAT PROBE,RT-5,'J' TC 20339 CORD GRIP ,STRAIN RELIEF ,0.08-0.20" SCREW, 6-32 X 1/2" SS PAN SLOT FLAT BLACK HEAD 63334...

  • Page 66: Door Replacement

    Model: RT-5 Parts List 7-12. Door Replacement * - comes with door assembly...
  • Page 67 Parts List Model: RT-5 7-12. Parts List for Door Replacement Item Part No. Description SCREW, 1/4-20 X 5/8, HX HD, ZN WASHER, 1/4 SAE FLAT WASHER, LOCK, 1/4, ZN 33046 MOUNT BRACKET, DOOR HINGE UPPER 33076 MOUNT BRACKET, DOOR HINGE, LOWER...
  • Page 68 Model: RT-5 Parts List Notes:...

  • Page 69: Wiring Diagram

    Wiring Diagram Model: RT-5 8. Wiring Diagram The following section contains various Wiring Diagrams for the unit. Please check the Serial Plate for the unit’s Model Name, Voltage, Hertz, and Phase. Serial Plate...

  • Page 70: Wiring Diagram Rt-5 208-240/60/1

    Model: RT-5 Wiring Diagram 8-01. Wiring Diagram RT-5 208-240/60/1 WIRING DIAGRAM P/N: 33133-H...
  • Page 71 Wiring Diagram Model: RT-5 8-01. Parts List for Wiring Diagram RT-5 208-240/60/1 Item Part No. Qty. Description 21950 HOLDER, FUSE, 300V, 15A, SC 0 TO 15 21875 FUSE, 6AMP , SC-6 21197 SWITCH, ROCKER,250V,10A,MARK ON-OFF ,D.P . 21196 JUMPER, TERMINAL BLOCK...

  • Page 72: Wiring Diagram Rt-5 208-240/60/3

    Model: RT-5 Wiring Diagram 8-02. Wiring Diagram RT-5 208-240/60/3 WIRING DIAGRAM P/N: 33127-J...
  • Page 73 Wiring Diagram Model: RT-5 8-02. Parts List for Wiring Diagram RT-5 208-240/60/3 Item Part No. Qty. Description 21950 HOLDER, FUSE, 300V, 15A, SC 0 TO 15 21875 FUSE, 6AMP , SC-6 21197 SWITCH, ROCKER,250V,10A,MARK ON-OFF ,D.P . 21196 JUMPER, TERMINAL BLOCK...

  • Page 74: Wiring Diagram Rt-5 230/50/1

    Model: RT-5 Wiring Diagram 8-03. Wiring Diagram RT-5 230/50/1 WIRING DIAGRAM P/N: 35521-D...
  • Page 75 Wiring Diagram Model: RT-5 8-03. Parts List for Wiring Diagram RT-5 230/50/1 Item Part No. Qty. Description 21950 HOLDER, FUSE, 300V, 15A, SC 0 TO 15 21875 FUSE, 6AMP , SC-6 21197 SWITCH, ROCKER,250V,10A,MARK ON-OFF ,D.P . 21196 JUMPER, TERMINAL BLOCK...

  • Page 76: Wiring Diagram Rt-5 380/50/3

    Model: RT-5 Wiring Diagram 8-04. Wiring Diagram RT-5 380/50/3 WIRING DIAGRAM P/N: 33573-G...
  • Page 77 Wiring Diagram Model: RT-5 8-04. Parts List for Wiring Diagram RT-5 380/50/3 Item Part No. Qty. Description 21950 HOLDER, FUSE, 300V, 15A, SC 0 TO 15 21875 FUSE, 6AMP , SC-6 21197 SWITCH, ROCKER,250V,10A,MARK ON-OFF ,D.P . 20178 72” WIRE,5X6.00mm,CE,5 WIRE RUBBER CABLE...

  • Page 78: Wiring Diagram Rt-5 415/50/3

    Model: RT-5 Wiring Diagram 8-05. Wiring Diagram RT-5 415/50/3 WIRING DIAGRAM P/N: 37954-E...
  • Page 79 Wiring Diagram Model: RT-5 8-05. Parts List for Wiring Diagram RT-5 415/50/3 Item Part No. Qty. Description 21950 HOLDER, FUSE, 300V, 15A, SC 0 TO 15 21875 FUSE, 6AMP , SC-6 21197 SWITCH, ROCKER,250V,10A,MARK ON-OFF ,D.P . 20178 WIRE,5X6.00mm,CE,5 WIRE RUBBER CABLE...
  • Page 80 Model: RT-5 Wiring Diagram Notes:...
  • Page 82 FOODSERVICE EQUIPMENT Giles Enterprises, Inc. 2750 Gunter Park Drive West • Montgomery, Al 36109 USA (334) 272-1457 • Service Hotline 1-800-554-4537 (USA & Canada Only) • FAX (334) 272-3561 • www.gilesent.com Form No. 63380 (Release date: 02/04/2005)(Rev B)(ECO0944)(CSY)

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