Related Manuals for HULTDINS SuperSaw 6000S
Summary of Contents for HULTDINS SuperSaw 6000S
- Page 1 SuperSaw 6000S Pressure line feed out system Installation manual S/N 064-0006 & up...
- Page 2 This publication contains instructions for the installation and maintenance of the SuperSaw 6000S grapple saw units. The instructions cover general information, procedures and specifications applicable to this grapple saw. If doubt should arise concerning the validity of the instructions please consult the nearest dealer for more detailed information.
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Page 3: Table Of Contents
Hydraulic pressure test points ......11 Hydraulic connections........12 Saw unit.............. 13 Labeling.............. 14 Technical Data............15 SuperSaw 6000S - 40cc ........15 Rotator bracket HD ..........16 Special tools ............17 Hydraulic diagram SuperSaw 6000S ....19 Functional description........... 20 Chain lubrication system........ - Page 4 CONTENTS (This page is reserved for future additions) SuperSaw 6000S en_ss6000TOC.fm...
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Page 5: Safety Instructions
S AF E T Y I NS T RUC T I ONS Safety instructions General safety • This page describes important safety instructions, which the operator should have a good knowledge of before the equipment is used. • This product should only be used by operators with proper knowledge and training. -
Page 6: Operational Safety
S AFE TY INS TRUCTIONS Operational Safety • Check the unit for damages at the beginning of each shift. • Make sure that the hydraulic pressure in the grapple cylinder is adjusted according to the specifications. If the pressure is too high, the unit will be overloaded, which could cause a structural failure, resulting in injury and/or property damage. -
Page 7: Maintenance Safety
It is not approved to: • Modify the equipment without the consent of HULTDIN SYSTEM AB. • Alter the function of the equipment without the consent of HULTDIN SYSTEM AB. • Use spare parts other than original HULTDINS parts. en011301_sc.fm Safety instructions... -
Page 8: Product Description
P RODUCT DESCRIPTION Product description Main parts, Grapple saw The SuperSaw 6000S grapple saw consists basically of a frame, a saw unit and a hydraulic system. The illustration shows the location of the main parts. 5 13 ill. 1 Main parts SuperSaw 6000S... -
Page 9: Lubrication Oil Tank
Product description Lubrication oil tank The SuperSaw 6000S grapple saw can be equipped with two different lubrication oil tanks. One integrated 8 litre tank, or an external 26,5 litre tank. The design and placement of the two different tank is shown below. -
Page 10: Adjustment Valves, Grapple Saw
P RODUCT DESCRIPTION product description Adjustment valves, Grapple saw The SuperSaw 6000S grapple saw has the following adjustment valves. The location of the valves shows on the illustration. ill. 3 Adjustment valves 1 Pressure regulating valve for saw chain tension pressure... -
Page 11: Hydraulic Pressure Test Points
PRODUCT DES CRIPTION product description Hydraulic pressure test points The SuperSaw 6000S grapple saw has the following hydraulic pressure test points. The location of the test points shows on the following illustration. ill. 4 Hydraulic pressure test points 1 Test point for saw bar feed out pressure... -
Page 12: Hydraulic Connections
P RODUCT DESCRIPTION product description Hydraulic connections The SuperSaw 6000S grapple saw is hydraulically installed with the following three connection ports. The location of the ports shows on the following illustration. ill. 5 Hydraulic connections 1 Saw motor pressure line... -
Page 13: Saw Unit
PRODUCT DES CRIPTION product description Saw unit The saw unit on the SuperSaw 6000S grapple saw is made up of the following main parts. ill. 6 Saw unit main parts 1 Housing with integrated 4-point bearing 2 Tension unit 3 Bar holder... -
Page 14: Labeling
Product description The SuperSaw 6000S grapple saw is generally mounted on cranes intended for on road- and off road vehicles. SuperSaw 6000S is only intended to be used for timber, pulp- and waste wood systems. SuperSaw 6000S must not be used for felling applications,as there... -
Page 15: Technical Data
TECHNICAL DATA Technical Data SuperSaw 6000S - 40cc Dimensions Total weight 362kg (100cm) 382 kg (113cm) 392 kg (130cm) Length ‘A’ 1420 mm (100cm) 1545 mm (113cm) 1740 mm (130cm) Width ‘B’ 316 mm Height ‘C’ 678 mm Width ‘D’... -
Page 16: Rotator Bracket Hd
TECHNICAL DATA Technical Data Rotator bracket HD Dimensions Weight 56 kg Length ‘A’ 175 mm Length ‘B’ 104,5 mm Height ‘C’ 170 mm Rotator hole pattern M16 / 173 mm M20 / 203 mm SuperSaw en011104a_0720590.fm... -
Page 17: Special Tools
8 Spanner, P/N 0738089 Check valve key The key, P/N 0696011, is used when replacing the check valve for the chain lubrication. It is also used when bleeding the chain tensioning circuit. ill. 9 Key, P/N 0696011 en021404c_ss6000.fm SuperSaw 6000S... - Page 18 10 Eye bolt, P/N 0108118 Retraction tool The retraction tool, P/N 0696116, is used to retact the bar holder when replacing the saw chain or bleeding the tension circuit. ill. 11 Retraction tool, P/N 0696116 SuperSaw 6000S en021404c_ss6000.fm...
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Page 19: Hydraulic Diagram Supersaw 6000S
TECHNICAL DATA Technical data Hydraulic diagram SuperSaw 6000S 3(P4) 14(P2) 14(P1) 15(P3) ill. 12 Hydraulic diagram 1. Tension device 10. Restrictor check valve for saw bar feed out speed 2. Saw motor manifold 11. Rotator 3. Air tank for saw bar retraction 12. -
Page 20: Functional Description
F UNCTIONAL DE SCRIP TION Functional description Chain lubrication system SuperSaw 6000S is equipped with two lubrication oil pumps, model M06 (1). The lubrication oil pumps, of the type piston pumps, supplies oil via a cam operation (6) to the saw chain during the entire feed out process. -
Page 21: Initial Upstart
Saw motor upstart Important! Fill the saw motor casing with hydraulic oil before starting the motor. Important! The warranty will not be valid if the motor is disassembled. ill. 14 Fill the casing with hydraulic oil before upstart en021406b_ss6000.FM SuperSaw 6000S... -
Page 22: Adjusting Saw Bar Feed Out Pressure
Increase the pressure by tightening the set screw. • Decrease the pressure by loosening the set screw. For a proper pressure range, refer to Technical Data. 6. Remove the pressure gauge and assemble the saw motor cover. SuperSaw 6000S en021406b_ss6000.FM... -
Page 23: Adjusting Saw Bar Feed Out
• If the pressure is decreased, the retraction speed will be lower. ill. 17 Adjusting saw bar retraction For a proper pressure range, refer to Technical Data 1 Air-tank 2 Adjustment nippel for air-pressure en021406b_ss6000.FM SuperSaw 6000S... -
Page 24: Adjusting Chain Tension Pressure
7. Repeat this process after 30-60 minutes of operation. 2 Key, P/N 0696011 3 Bar holder Important! Always bleed the system if there is any suspicion of 4 Retraction tool, P/N 0696116 air having entered the system, e.g. after replacing a hose or other component. SuperSaw 6000S en021406b_ss6000.FM... -
Page 25: Procedures
8. Operate the saw carefully a few times to secure the pressure in the chain tensioner. If after replacing a chain it repeatedly jumps off the saw bar, you may have to bleed the system. See Bleeding the chain tension system en011406c_ss6000.FM SuperSaw 6000S... -
Page 26: Replacing Saw Bar
2. Remove the saw chain. See Replacing saw chain 3. Loosen the hex nuts (1) and remove the saw bar. 4. Install a new saw bar and tighten the hex nuts (1). 5. Install the saw chain. See Replacing saw chain SuperSaw 6000S en011406d_ss6000.FM... -
Page 27: Replacing Bar Holder
6. Install the bar holder (2) into the tension device. Fit the guide screws (1) into the grooves (3) and tighten the guide screws (1). Torque 20 Nm 7. Install the saw bar. See Replacing saw bar. 8. Install the saw chain. See Replacing saw chain. en011406e_ss6000.FM SuperSaw 6000S... -
Page 28: Replacing Drive Sprocket
4 Install the lock washer (2) and the chain catcher (3) and tighten the cap screw (1). For a proper torque, see the follwing chart Torque Thread Torque 130 Nm 5. Install the saw chain.See Replacing saw chain SuperSaw 6000S en011406f_ss6000.FM... -
Page 29: Refilling Chain Lubrication Oil
PROCEDURES Procedures Refilling chain lubrication oil Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab. Warning! The attachment has sharp edges. Use proper wrenches and protective gloves when working on the attachment. -
Page 30: Maintenance Instructions
No damages or cracking have occurred on the grapple saw. • There is no leakage on the grapple saw. • At the beginning of each shift, always start with a sharp saw chain! Tighten any loose items and repair any damages. SuperSaw 6000S en011407a_ss6000.fm... -
Page 31: Lubrication
21 Lubrication points 1. Saw unit, 1 pcs. 2. Feed out cylinder, 2 pcs. The first month of operation Fasteners Tightening of the all fastners should be made once a week during the first month of operation. en011407a_ss6000.fm SuperSaw 6000S... - Page 32 Hultdin System AB Skolgatan 12, SE-930 70 MALÅ, Sweden Tel +46 953 418 00, Fax +46 953 418 01 E-mail: sales@hultdins.se 0115 - 7000256-EN Hultdins Inc. P.O. Box 1205, 22 Morton Ave. East Brantford, Ontario, Canada N3T 5T3 Tel (519) 754-0044, Fax (519) 754-1569...
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