INDEX PRESENTATION OF MANUAL ................02 IDENTIFICATION OF EQUIPMENT ..............03 - Description of Equipment ................04 - Principles and fundamentals applied to the product operation ......04 - Indication of Equipment .................04 MODULES, ACCESSORIES, OPTIONS AND MATERIALS OF CONSUMPTION ..05 TECHNICAL SPECIFICATIONS ...............07 - General ......................07 - Electrical ......................08 - Weight ......................08...
IDENTIFICATION OF THE EQUIPMENT Description of Equipment The compressors BioQualyAir have a modern and compact design. Super quiet, it maintains a pleasant work environment and ensures the calmness of the patient during the procedure execution. Designed to provide compressed air for clinical and laboratory use, it features stable performance, high flow capacity, low energy consumption and is free from oil or smoke emission, vapors or unpleasant odors.
MODULES, ACCESSORIES, OPTIONS AND MATERIALS OF CONSUMPTION Characteristics and operation Detai Box of electric command Rear view BioQualyAir 65L BioQualyAir 40L...
Page 6
MODULES, ACCESSORIES, OPTIONS AND MATERIALS OF CONSUMPTION Characteristic and operation 01 Electric Motor (head) Responsible for the capitation of the external air directing the same to the interior of the reservoir. 02 Air input filter It serves to filter the air that is sucked of the external ambient and led until the reservoir.
Responsible for the motor departure, that is, the initial start for your operation. TECHNICAL SPECIFICATIONS General Models BioQualyAir 40L / BioQualyAir 65L Classification of Equipment as per standard IEC 60601-1: Protection against Electric Shock - Type BF and Class II Equipment (IEC 60601-1) Protection against harmful water penetration...
BioQualyAir 65L 127V~: 14,6 A / BioQualyAir 65L 220V~: 10 A General power and energy consumption BioQualyAir 40L 127V~: 830 VA / 0,83 KW/h / BioQualyAir 40L 220V~: 1100 VA / 1,1 KW/h BioQualyAir 65L 127V~: 1660 VA / 1,66 KW/h / BioQualyAir 65L 220V~: 2200 VA / 2,2 KW/h...
TECHNICAL SPECIFICATIONS Packing symbols I t d e t e r m i n e s t h a t t h e Maximum stack, determines the equipment must be stored maximum amount of boxes that or transported with moisture can be stacked during transport protection (do not expose and storage “as packaging”.
- Never uses adapters, extensions or transformers to link the compressor to the electric net. EARTHING OF THE ELECTRIC NET AND OF THE EQUIPMENT: WARNING! Inadequate connection of the earth wire can result in electric shock risk. Breaker dimensioning BioQualyAir 40L Voltage Nominal Current Breaker 127V~ ±10%...
INSTALLATION OF EQUIPMENT Unpacking the compressor ( Preparing the installation) - Remove the compressor from its packing; - Check through the check-list, if all the accessories are accompanying the equipment; - Certify that all the compressor components are in perfect state and firmiiy coupled. - Verify if the compressor voltage corresponds to the local the electric net (110 or 220V);...
- Don’t move it over irregular surfaces, protect it from rain and observe the maximum stack quantity specified in the packaging; - Transportation and storage temperature range: -12°C to 50°C. - Ambient temperature range recommended by Gnatus +10 ° C to +35 ° C.
- Do not allow patients and especially children get close to the compressor. - Gnatus air compressor is designed for use according to its air flow capacity, while using it, does not exceed their technical specifications. Gnatus assumes no liability for damages/ accidents resulting from improper use or non-compliance with the instructions described in this manual.
The filter should be replaced every 3 months on average or before, depending on the air quality. Additional filters are available for purchase through the Gnatus Technical Assistance network. To perform the change, open the filter enclosure by turning the metal cover (A);...
CORRECTIVE AND PREVENTIVE MAINTENANCE AND PRESERVATION Corrective Maintenance Overload protector The overload protector is designed to protect the equipment from overheating. If the overload protector (17) trips, wait for 5 minutes until the compressor cools down and reset it again. Important: Before making rearming verify the possible faults.
Page 17
REPAIRS Replacing / repairing the retention valve(s) - Disconnect of the retention valve the hose with steel mesh originating from the motor head (01); - Loosen the screw that arrests the air plastic hose (02); - Loosen the tank retention valve (03). - Dismount the valve (A) and verify if the same is damaged.
Page 18
REPAIRS Replacing / repairing the safety valve - Dismount the valve (B) and verify that if the same is damaged. If yes, change it, if no, make its cleaning. IMPORTANT: After the repair/substitution procedure of the components, when mounting them again, it is of extreme importance that it is guaranteed the points complete sealing, using activator and lock thread glue.
Page 19
REPAIRS Replacing the pressostat - Remove the connection box cover (fig.01 - pag.18); - Loosen all the wires of the connection box (01): ● Solenoid Connection ● Earth ● Motor feeding - Unscrew the pass cables (02); - Loosen the box of electric command removing the four screws (03);...
Page 20
REPAIRS Replacing the pressure manometer - output air slide valve - pressure regulator - Remove the pressure regulator with filter (03) and provide the substitution. IMPORTANT: After the repair /substitution procedure of the components, when mounting them again, it is of extreme importance that it is guaranteed the complete points sealing, using activator and lock thread glue.
Page 21
REPAIRS Replacing / repairing the valve(s) solenoid – overload protector - capacitor (s) - Remove the cover of the connection box (06); - Disconnect the wires (07); - Unscrew the cables pass (08) and withdraw finishing spirals (09); - Remove the wires completely. - After loosening the motor, shift it to enable the access to the box of electric command interior (10);...
Page 22
REPAIRS Replacing / repairing the solenoid valve(s) – overload protector - capacitor (s) Solenoid Valve - With the valve solenoid already loose from command box (fig.11 - pag.21), loosen their electric cables and remove the plastic air hose unscrewing the squeeze nut of the elbow (15) and (16);...
Page 23
REPAIRS Replacing / repairing the solenoid valve(s) - overload protector - capacitor (s) Capacitor - Disconnect the capacitor terminals, remove from it’s support and provide the substitution (21). OBSERVATION: - Capacitors used in the compressors 220V/50Hz and 220V/ 60Hz are of 25 μF or 35 μF. - Capacitors used in the compressors of 127V/60Hz are of 85 μF.
UNFORESEEN EVENTS – SOLUTION OF PROBLEMS Disconnect the compressor and unload the air of the reservoir before making any maintenance operation. Problem Probable cause Solution The compressor does not Power plug disconnected of Connect power plug in outlet. connect. the outlet. General key disconnected.
Page 26
UNFORESEEN EVENTS – SOLUTION OF PROBLEMS Problem Probable cause Solution The compressor motor does Damaged pressostat. Make the substitution of the not connect when reaching pressostat. minimum pressure. There is pressure fall in the Connections leaking. Generally this happens all reservatory.
- The Warranty Certifi cate comes with the product and must be filled in upon the date of installation by the Gnatus Authorized Technician. - Queries and information: GNATUS Help Desk (+55) 16 2102-5000. - Check the warranty term attached to this manual.
Need help?
Do you have a question about the BioQualyAir 40L and is the answer not in the manual?
Questions and answers