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Summary of Contents for Geotech BP Controller 300 PSI
- Page 1 BP Controller 300 PSI Installation and Operation Manual Rev 01/13/2015 Part # 11150362...
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Page 3: Table Of Contents
Table of Contents DOCUMENTATION CONVENTIONS ................2 SECTION 1: SYSTEM DESCRIPTION ................4 ....................4 UNCTION AND HEORY ..................... 4 YSTEM OMPONENTS SECTION 2: SYSTEM INSTALLATION ................4 ......................5 OWER OURCE ....................5 ELECTING AN OURCE PSI ......................6 ETERMINING .................. -
Page 4: Documentation Conventions
DOCUMENTATION CONVENTIONS This document uses the following conventions to present information: An exclamation point icon indicates a WARNING of a situation or condition that could lead to personal injury or death. You should not proceed until you read and thoroughly understand the WARNING message. - Page 5 In order to ensure that your Controller has a long service life and operates properly, adhere to the cautions below and read this manual before use. Disconnect from power source when not in use. Controller power input source must not exceed maximum ratings. Controller must be wired to a negative ground system.
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Page 6: Section 1: System Description
Section 1: System Description Function and Theory The Bladder Pump (BP) Controller 300 PSI is a high-pressure pump controller that uses advanced electronic logic to control gentle low-flow sampling. Equipped with a high- pressure solenoid activated valve and self-relieving regulator, the BP Controller can purge depths down to 690 feet/210 meters. -
Page 7: Power Source
Section 2: System Installation The BP Controller requires dry, moisture free air. Disregarding this caution can increase the likelihood of unnecessary maintenance. CAUTION Power Source Determine your power source, either 115 VAC or 12 VDC. Power connects are on the side of the control panel. -
Page 8: Determining Psi
Example (use metric units when applicable): Using an 18” bladder pump and 0.17” I.D. tubing, what size compressor is recommended to purge a sample 200’ deep? Step 1: Determine air consumption per cycle. In this case the 1.66 BP 18” pump is used with 200’ of 0.17” I.D. tubing. Volume of tubing = 30 in³... -
Page 9: General Operating Definitions
General Operating Definitions The BP Controller interface utilizes ‘FILL TIME’ and ‘DISCHARGE TIME’ to identify the alternating timed air cycles. The ‘STATUS’ light will indicate the current cycle or error code. FILL TIME – during this cycle, the controller is exhausting compressed air from the BP system (tubing and pump) to allow hydrostatic fill of liquid within the pump. - Page 10 Figure 2.1: Nitrogen tank volume vs. Bladder Pump consumption...
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Page 11: Section 3: System Operation
Section 3: System Operation The BP Controller 300 PSI has a normally closed valve. Therefore, if power is disconnected from the unit, the controller will automatically stop the flow of air. This helps to protect the integrity of the bladder and protects against draining the air source. -
Page 12: Adjusting Cycle Timers
Adjusting Cycle Timers The FILL TIME and DISCHARGE TIME knobs have a large diameter for maximum resolution. The timers have a range from 5-120 seconds. Adjust DISCHARGE TIME knob to approximately 10 seconds, and adjust FILL TIME knob to approximately 30 seconds. A 30 second exhaust cycle (FILL TIME) will be enough time to hydrostatically fill a bladder at approximately 100 ft. - Page 13 Figure 3.2: Cycles vs. Depth...
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Page 14: Section 4: System Maintenance
Section 4: System Maintenance The BP Controller does not require a regular maintenance program; however, proper care will ensure reliability. As stated in installation and operation, this unit requires dry, moisture-free air. To disregard will increase the likelihood of unnecessary maintenance or hardware replacement. -
Page 15: Section 5: System Troubleshooting
Check power source. If using a battery, see Section 2, ‘Battery Overdraw Protection’. If power source is good, check air source. Air source is good - have you been using clean dry air? If not contact Geotech at 1-800-833-7958... -
Page 16: Section 6: System Specifications
Section 6: System Specifications Model: BP Controller, 300 PSI Maximum Ratings Input DC Power Source 0.5-13.8 VDC DC Current Draw 0.5 Amps DC Input Surge Current <50 Amps Input AC Power Source 105-130 VAC AC Current Draw 0.1 Amps AC Input Surge Current <15 Amps Input AC Line Frequency 45-65 Hz... -
Page 17: Section 7: System Schematics
Section 7: System Schematics Figure 7.1 – Site Schematic... - Page 18 Figure 7.2 – Wiring Diagram...
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Page 19: Section 8: Parts And Accessories
Section 8: Parts and Accessories Part Number Part Description Main Components 81150042 BP, CONTROLLER, 300PSI, CE 51150064 ASSY, POWER SUPPLY, BP CONTR, CE BP CONTROLLER 300PSI 57500008 ASSY, POWER CORD, DC W/ AMP 51150074 ASSY, HOSE, AIR IN, BP CONTROLLER 300PSI 51150075 ASSY, HOSE, AIR OUT, BP CONTROLLER 300PSI 11150362... - Page 20 DOCUMENT REVISIONS EDCF# DESCRIPTION REV/DATE Initial Release 9/12/13 Updated Wiring Diagram – SP 10/9/13 Added to Section 6: Battery Life Information - SP 10/30/13 Updated Section 8: Parts & Accessories 11/18/13 descriptions to match sales database – SP Updated wiring diagram, add header to EC 1/22/14 Declaration of Conformity –...
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Page 21: Notes
NOTES... -
Page 22: Declaration Of Conformity
EN 61326-1: 2013, emissions Class A EMC conformity established 09/01/2013. Production control follows the ISO 9001:2008 regulations and includes required safety routine tests. This declaration issued under the sole responsibility of Geotech Environmental Equipment, Inc. Joe Leonard Product Development Serial number... -
Page 23: The Warranty
Geotech agrees to repair or replace, at Geotech’s option, the portion proving defective, or at our option to refund the purchase price thereof. Geotech will have no warranty obligation if the product is subjected to abnormal operating conditions, accident, abuse, misuse, unauthorized modification, alteration, repair, or replacement of wear parts. - Page 24 Geotech Environmental Equipment, Inc. 2650 East 40th Avenue Denver, Colorado 80205 (303) 320-4764 ● (800) 833-7958 ● FAX (303) 322-7242 email: sales@geotechenv.com website: www.geotechenv.com In the EU Geotech Equipos Ambientales Calle Francesc I Ferrer, Guardia Local 19, Mollet del Valles, Barcelona 08100, España Tlf: (34)93 5445937 email: ventas@geotechenv.com...
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