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Eureka MAGNUM 901 EB EVOLUTION Basic Operation, Maintenance & Troubleshooting Manual

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MAGNUM 901 EB EVOLUTION
BASIC OPERATION, MAINTENANCE &
TROUBLESHOOTING MANUAL
EUREKA S.P.A.
VIA DELL'ARTIGIANATO 30/ 32, 35013 CITTADELLA (PD) ITALY
TEL. ++39 - 049 - 9481800
FAX. ++39 -049 – 9481899
INTERNET: WWW.EUREKASWEEPERS.COM E-MAIL: INFO@EUREKASWEEPERS.COM

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Summary of Contents for Eureka MAGNUM 901 EB EVOLUTION

  • Page 1 MAGNUM 901 EB EVOLUTION BASIC OPERATION, MAINTENANCE & TROUBLESHOOTING MANUAL EUREKA S.P.A. VIA DELL’ARTIGIANATO 30/ 32, 35013 CITTADELLA (PD) ITALY TEL. ++39 - 049 - 9481800 FAX. ++39 -049 – 9481899 INTERNET: WWW.EUREKASWEEPERS.COM E-MAIL: INFO@EUREKASWEEPERS.COM...

  • Page 3: Table Of Contents

    CONTENT INDEX CONTENT INDEX ............................3 INTRODUCTION ............................4 MACHINE IDENTIFICATION.........................5 GENERAL WARNINGS AND ADVICE ......................7 TRANSPORT - HANDLING .........................12 MACHINE DESCRIPTION ...........................14 PRIMARY FUNCTIONS AND CONTROLS ....................16 CONTROL PANEL ..............................16 LEFT SIDE DASHBOARD AND DRIVING COMPARTMENT .................18 USE OF THE MACHINE..........................21 OPERATION ..............................21 IMPORTANT ADVICE ............................21 MAIN BRUSH ..............................22...

  • Page 4: Introduction

    INTRODUCTION “EUREKA S.p.a.”, leading industrial cleaning machine manufacturer, is delighted to welcome you to the ranks of MAGNUM sweeper owners and it trusts that you will get the greatest satisfaction from the use of the machine. We are certain that while using the machine you will have the opportunity to see the quality, solidity and possibilities for use for yourselves.

  • Page 5: Machine Identification

    The machine and manufacturer are identified through three plates on the left of the drivers seat. REFER TO THESE DETAILS WHEN ORDERING SPARE PARTS OR MAKING ANY OTHER ENQUIRY TO THE MANUFACTURER. EUREKA sweepers conform with the EEC directives and show the CE mark.
  • Page 6 OPERATOR IS INTENDED TO MEAN THE PERSON(S) ASSIGNED TO INSTALL, OPERATE, ADJUST, CARRY OUT ORDINARY SERVICING, CLEAN, REPAIR AND TRANSPORT THE MACHINE. EUREKA S.p.a. WILL NOT BE HELD LIABLE FOR ANY PROBLEMS, BREAKAGE, ACCIDENTS OR OTHER OCCURRENCES DUE TO THE IGNORANCE OF OR THE NON-APPLICATION OF THE PROCEDURES CONTAINED IN THIS MANUAL OR TO THE IMPROPER USE OF THE MACHINE.

  • Page 7: General Warnings And Advice

    GENERAL WARNINGS AND ADVICE DANGER SIGNS - ATTENTION THIS SYMBOL HIGHLIGHTS ALL THE OPERATIONS THAT REPRESENT A POTENTIALLY HAZARDOUS SITUATION FOR THE OPERATOR IT IS THEREFORE NECESSARY TO ADHERE CLOSELY TO THE CONDITIONS SHOWN BY THIS SYMBOL.. DANGER OF BURNING DUE TO VERY HOT SURFACES EAR PROTECTORS/PLUGS/MUFFLERS MUST BE WORN.
  • Page 8 EMERGENCY SITUATIONS ONLY EXTINGUISH FIRES WITH POWDER FIRE EXTINGUISHERS CLEANING AND MAINTENANCE The machine must be cleaned by persons who have received proper instruction for the purpose, who know how to cut off the sources of energy and who know the characteristics of the machine so as not to find themselves in a hazardous situation.
  • Page 9 PRECAUTIONS FOR THE SAFETY OF OPERATORS AND TECHNICIANS The machine must not be used by non-authorised personnel who have not been trained to use it properly or by people who are under the influence of substances that could alter their nervous reflexes (alcohol, psycho pharmaceuticals, drugs etc.) - Do not use the machine in inflammable areas or where there is the danger of explosions - Move the machine very slowly when the dirt container is raised.
  • Page 10 UPDATING OF THE USER’S MANUAL When large-scale modifications are made to the machine or new parts are installed, the updated documentation must be sent to the Dealer along with the purchased part or as an update of the manual. OBLIGATIONS OF THE EMPLOYER OR OWNER OF THE MACHINE The employer or owner of the machine is responsible for giving the User’s Manual to all the personnel who are going to have to use the machine.
  • Page 11 DISPOSAL SPENT OILS Spent oils must not be thrown away into the environment under any circumstances. They must be given to authorised Collectors in compliance with the regulations currently in force. Temporary storage must be inside watertight containers with sealed lid to avoid contact with the environment and with rainwater.

  • Page 12: Transport - Handling

    TRANSPORT - HANDLING TRANSPORT The machine must be fixed to a pallet to make it easier to transport and more secure. To unpack it, do the following: - connect a ramp to the pallet as shown in the figure - remove the wedge locking the rear wheel in place and any other fixing materials; it is not necessary to remove the wedges on the front wheels.

  • Page 14: Machine Description

    MACHINE DESCRIPTION 21 22...
  • Page 15 MAGNUM 901 EB EVOLUTION 1. Battery 2. Oil Level Rod 3. Hydraulic oil tank 4. Drive wheel 5. Hydraulic oil filter 6. Hydraulic oil tank drain hose plug 7. Pressure relief valve outlet 8. Main brush 9. Tandem hydraulic pump 10.

  • Page 16: Primary Functions And Controls

    PRIMARY FUNCTIONS AND CONTROLS CONTROL PANEL 11 12 13 14 GREEN LED: FUNCTIONALITY OF SIDE BRUSH: Switch is on when the brush is working. FUSE (FROM 8A) SIDE BRUSH ENGINE SAVER When the motor of the side brush consumes more than the 8A for a few minutes, the fuse will intervene and stop the motor.
  • Page 17 TRANSPERANT LED: HEADLIGHTS Switch is on when the headlights are on. ORANGE LED: HIGH BEAM switch is on when the high beam lights are inserted. AUXILIARY MOTOR CIRCUIT BREAKER (80 A) If the auxiliary motor consumes above 80 A for a couple of minutes the fuse will trip and stop the motor.

  • Page 18: Left Side Dashboard And Driving Compartment

    LEFT SIDE DASHBOARD AND DRIVING COMPARTMENT MAIN BRUSH CONTROL LEVER : When the lever is pulled down, the main brush will start working and the green led will be on. NOTE: The main brush works only and exclusively when: When the hopper is down; The hopper door is open.
  • Page 19 RAISING AND LOWERING HOPPER LEVER. To lower the hopper, lift secure and push lever forward; To lift hopper lift secure and pull lever backwards: NOTE : The hopper lifts and lowers only and exclusively when: • The lever of the main brush is lifted •...
  • Page 20 STEEL PLATE FUSE PROTECTION For the replacement of the fuses: • Remove the screw that blocks plate pos.11. • Remove protecting steel plate pos.12 • Replace damaged fuse. NOTE: Never change the resistance value of a fuse. REVERSE PEDAL Press the pedal and you will drive in reverse way FORWARD PEDAL Press the pedal and you will drive Forward FILTER SHAKER CONTACTOR...

  • Page 21: Use Of The Machine

    USE OF THE MACHINE EUREKA SWEEPERS MUST BE OPERATED BY PERSONNEL WHO ARE SUITABLY TRAINED AND AUTHORISED. THE SWEEPERS THAT ARE NOT IN FULL WORKING ORDER MUST BE REMOVED FROM SERVICE. THE SEAT IS EQUIPPED WITH: THE SEAT IS FITTED WITH DIPSWITCH THAT PREVENTS TO MOVE THE MACHINE IF ONE IS NOT SITED ON THE DRIVING SEAT.

  • Page 22: Main Brush

    MAIN BRUSH 1. RIGHT SIDE DOOR 2. MAIN BRUSH 3. FIXING RING NUT 4. MULTIFUNCTIONAL KEY 5. RIGHT SUPPORT FOR MAIN BRUSH 6. CONTROL LEVER FOR MAIN BRUSH 7. CONTROL LEVER FOR LIFTING THE HOPPER 8. CONTROL LEVER FOR OPEN AND CLOSING HOPPERS DOOR 9.
  • Page 23 The main brush is lifted and lowered using the lever pos.6. NOTE! The main brush works only and exclusively when: ⇒ The hopper is lowered (lever pos.7) MAIN BRUSH ⇒ The hopper door is open (lever pos.8) CONTROL ⇒ The main brush lever is inserted pos.6 The pressure is regulated rotating the adjustment knob (pos.9).

  • Page 24: Side Brush

    SIDE BRUSH 1. SIDE BRUSH 2. SIDE BRUSH CENTER PIVOT 3. MAIN BRUSH FLANGE 4. SIDE BRUSH CONTROL LEVER 5. MAIN BRUSH CONTROL LEVER...
  • Page 25 Before starting the main brush ensure that there aren’t any strings, ropes or other material that could be winded up ⇒ The side brush raise and lowers using lever pos.4. NOTE! The side brush works only and exclusively when: SIDE BRUSH ⇒...

  • Page 26: Dust Guard Sealing

    DUST GUARD SEALING 1. REAR DUST GUARD SEALING 2. MULTIFUNCTIONAL KEY 3. RIGHT DUST GUARD SEALING 4. RIGHT SIDE CLOSURE ⇒ Turn off the engine. RIGHT SIDE ⇒ Open rear hood and take multifunctional key. pos.2 AND REAR ⇒ Open right side closure pos. 4. ⇒...
  • Page 27 5. RUBBER BLOCKING PLATE 1. LEFT SIDE DUST GUARD 6. SCREW 2. BLOCKING RING NUT 7. LEFT SIDE CLOSURE 3. MULTIFUNCTIONAL KEY 4. PROTECTING RUBBER LEFT SIDE ⇒ Turn off the engine. DUST GUARD ⇒ Open rear hood and take multifunctional key. pos.3 ⇒...

  • Page 28: Hopper Sealing Replacement

    HOPPER SEALING REPLACEMENT 1. HOPPER DOOR 2. FLAP 3. METAL SHEET FLAP BLOCKER 4. HOPPER DOOR GASKET 5. METAL SHEET GASKET BLOCKER 6. REINFORCING ROD 7. HOPPER GASKET 8. METAL SHEET GASKET BLOCKER 9. SAFETY CYLINDER DEVICE 10. OPERATION LEVER FOR LIFTING HOPPER 11.
  • Page 29 ⇒ EMPTY OUT HOPPER, SEAL DOOR (LEVER IN POS.11) AND KEEP THE HOPPER LIFTED (LEVER POS. 10) FLAP REPLACEMENT ⇒ Insert the security cylinder pos. 9; ⇒ Turn off engine. ⇒ Remove metal sheet pos. 3; ⇒ Replace flap pos. 2; ⇒...

  • Page 30: Filter Replacement

    FILTER REPLACEMENT 1. FILTER GASKET 12. MOTORIZED SHAKER BLOCKER 2. FIXED CONNECTOR 13. MOBILE CONNECTOR 3. LABEL 14. MOTOR SHAKER BLOCKING SCREWS 4. FILTER SUPPORT 15. SPACER BARS 5. BAG FILTER 16. FILTER BAR STRETCHER 6. RUBBER NUT 17. HOPPER HOOD 7.
  • Page 31 ⇒ Shake accurately filter ⇒ NOTE – REMOVE THE KEY FROM THE IGNITION AND DISCONNECT THE BATTERY ⇒ Open hopper hood pos.18 ⇒ Remove screws pos.10 springs pos.9 and the filter fixing nuts pos.8-7-6 ⇒ Raise the filter and disconnect the connector pos.14 ⇒...

  • Page 32: Hydraulic Oil And Hydraulic Components Replacement

    HYDRAULIC OIL AND HYDRAULIC COMPONENTS REPLACEMENT 1. KEY SWITCH 2. HYDRAULIC OIL TANK FILLER CAP 3. OIL FILTER CARTRIDGE 4. OIL LEVEL ROD 5. BATTERY 6. OIL TANK DRAINAGE...
  • Page 33 CONTROL THE ⇒ Turn off machine and remove key pos.1 ⇒ Remove oil level rod pos.4 and verify that the oil level is in the HYDRAULIC OIL LEVEL space where the dipstick is squashed. IN THE TANK ⇒ If it is low it should be refilled. EVERY 100 HOURS ⇒...

  • Page 34: Greasing Points

    GREASING POINTS 1. LEFT HOPPER DOOR BRASS GREASER 8. RIGHT PIVOT HOPPER ROTATION GREASER 2. LEFT TILTING HOPPER PIVOT GREASER 9. RIGHT TILTING HOPPER PIVOT GREASER 3. LEFT PIVOT HOPPER ROTATION GREASER 10. RIGHT HOPPER DOOR BRASS GREASER 4. LIFTING PIVOT ROTATION PISTON GREASER 11.

  • Page 35: Technical Dimension Drawings

    TECHNICAL DIMENSION DRAWINGS...

  • Page 36: Technical Specification Chart

    115 kg FILTERING SYSTEM BAG FILTER Type of filter (in polyester) - Standard 452 KLEENTES, 450 g/m² - class L-USG Eureka p/n 520045 Total filtering area 6 sq\mts. Eureka p/n 520046 Type of filter (in polyester and polyurethane)- Optional T452 NOVATES, 470 g/m²- Class M- USGC Filtering capacity 99.9 %...
  • Page 37 Cod. 10000 EUREKA-1 ELECTRIC MOTOR VERSION ( EB ) (EUREKA CODE 900512) SIDE BRUSH REDUCTION MOTOR Model AMER AOMPI 40 code 6910524 Eureka P/N 610027 Power 36V - 200 W (km 0,2) Power absorption in normal conditions 4/6 Ah SERVICE PUMP (HOPPER, POWER STEERING)

  • Page 38: Hydraulic Scheme

    HYDRAULIC SCHEME...
  • Page 39 HYDRAULIC SCHEME Hydraulic pump P/N 680427 Tank P/N 130458 Oil filter- complete P/N 490641 Hydraulic control valves P/N 680018 Hopper gate cylinder P/N 680017 Hopper lift cylinder P/N 680016 Max pressure valve (60 bar) P/N 110996 Flow control valve P/N 680324 Power steering pump P/N 680421 Hydraulic pressure check point...
  • Page 40 HYDRAULIC SCHEME...
  • Page 41 HYDRAULIC SCHEME Hydraulic pump P/N 680427 Tank P/N 130458 Oil filter- complete P/N 490641 Hydraulic control valves P/N 680018 Hopper gate cylinder P/N 680017 Hopper lift cylinder P/N 680016 Max pressure valve (60 bar) P/N 110996 Flow control valve P/N 680324 Power steering pump P/N 680421 Hydraulic pressure check point...

  • Page 42: Setting Hydraulic Control

    SETTING HYDRAULIC CONTROL RELIEF VALVE For setting the hydraulic control relief valve adjust the POS.1 valve to 52-55 bar...

  • Page 43: Periodic Servicing

    PERIODIC SERVICING INTRODUCTION REGULAR AND PERIODIC SERVICING OF YOUR SWEEPER GUARANTEES OUTSTANDING PERFORMANCE OF THE MACHINE AND ITS LONG LIFE. THE PAGES THAT FOLLOW CONTAIN THE INFORMATION THAT WILL HELP TO PLAN THE CARE AND THE SERVICING THAT THE MACHINE NEEDS. ATTENTION! DO NOT CARRY OUT ANY MAINTENANCE ON THE MACHINE OR ITS COMPONENTS WITHOUT HAVING FIRST TURNED IT OFF, ENGAGED THE HAND BRAKE, BLOCKED THE WHEELS AND...

  • Page 44: Suggested Replacement List

    SUGGESTED REPLACEMENT LIST REPLACEMENT PARTS THAT THE OPERATOR, IF SUITABLY TRAINED BY THE OWNER OR EMPLOYER, CAN CARRY OUT • P/N 340080 REAR EXTERNAL DUST GASKET (FLAP) • P/N 340083 LEFT-HAND SIDE DUST GASKET • P/N 340084 FRONT DUST GASKET (FLAP) •...
  • Page 45 M30254 520041 340086 520037 360251 340087 340084 M30225 340083 900583 360094 340085 490073 520035 520038 520039 340080 520040...

  • Page 46: Maintenance Scheduled Servicing

    MAGNUM 901 EB EVOLUTION SWEEPER SERVICING AND MAINTENANCE SCHEDULED SERVICING 1° MAINTENANCE SCHEDULED SERVICING AFTER 50 MONTH YEAR EFFECTIVE NO OF HOURS DATE HOURS Before starting the work have a close look at the machine if it has any leaking of, oil, verify the...
  • Page 47 MAGNUM 901 EB EVOLUTION SWEEPER SERVICING AND 2° MAINTENANCE SCHEDULED SERVICING AFTER 100 MONTH YEAR EFFECTIVE NO OF HOURS DATE HOURS Before starting the work have a close look at the machine if it has any leaking of, oil, verify the...
  • Page 48 MAGNUM 901 EB EVOLUTION SWEEPER SERVICING AND 3° MAINTENANCE SCHEDULED SERVICING AFTER 200 MONTH YEAR EFFECTIVE NO OF HOURS DATE HOURS Before starting the work have a close look at the machine if it has any leaking of, oil, verify the...
  • Page 49 MAGNUM 901 EB EVOLUTION SWEEPER SERVICING AND 4° MAINTENANCE SCHEDULED SERVICING AFTER 300 MONTH YEAR EFFECTIVE NO OF HOURS DATE HOURS Before starting the work have a close look at the machine if it has any leaking of, oil, verify the...
  • Page 50 MAGNUM 901 EB EVOLUTION SWEEPER SERVICING AND 5° MAINTENANCE SCHEDULED SERVICING AFTER 400 MONTH YEAR EFFECTIVE NO OF HOURS DATE HOURS Before starting the work have a close look at the machine if it has any leaking of, oil, verify the...
  • Page 51 MAGNUM 901 EB EVOLUTION SWEEPER SERVICING AND 6° MAINTENANCE SCHEDULED SERVICING AFTER 500 MONTH YEAR EFFECTIVE NO OF HOURS DATE HOURS Before starting the work have a close look at the machine if it has any leaking of, oil, verify the...
  • Page 52 SWEEPER SERVICING AND MAINTENANCE SCHEDULED SERVICING DATE AFTER 600 AS AFTER 100 MONTH YEAR EFFECTIVE NO OF HOURS THE SCHEDULED SERVICING WAS CARRIED OUT BY: SEAL OR STAMP OF THE DEALER CARRYING OUT THE SCHEDULED SERVICING NAME: SURNAME: SIGN. : DATE AFTER 700 AS AFTER 200 MONTH...

  • Page 53: Troubleshooting Chart

    TROUBLESHOOTING CHART ATTENTION! ANY TYPE OF MAINTENANCE SERVICE OR TEST WITH THE EXCEPTION OF THOSE DESCRIBED IN THE MANUAL MUST ONLY BE CARRIED OUT BY AN AUTHORISED AFTER-SALES SERVICE CENTRE (ASC) BEFORE ANY INTERVENTIONS CHECK THE CORRECT VOLTAGE OF THE BATTERY. ATTENTION: THE BATTERY SHOULD BE CHARGE 100% AT A VOLTAGE OF 37.4 VOLT PROBLEM CAUSE SOLUTION...
  • Page 54 PROBLEM CAUSE SOLUTION Main brush does not rotate 35. Auxilary motor still Have it checked 36. Main brush control lever lifted Lower brush 37. Clutch fuse no. 3 malfunctioning Replace it 38. Brush blocked by dirt Remove and clean it 39.
  • Page 55 PROBLEM CAUSE SOLUTION Rubbish container closure door does not close 75. Container too full Empty it 76. Jammed piston Have it replaced 77. Distributor malfunctioning Have it replaced 78. Choke nipples clogged Have them cleaned 79. Low oil level in tank Restore it 80.

  • Page 56: Failures Of The Controller And Motor Wheel

    FAILURES OF THE CONTROLLER AND MOTOR WHEEL Any failure of the traction controller or the motor wheel will be indicated on the multifunctional display on the control panel, via a 2 digit code (please see manual, page 17. point 11) ERROR CODE CAUSE SOLUTION...
  • Page 57 Verify the connection to the motor Incorrect connection of the temperature sensor wheel Check the condition of the contactor Contactor open or shorted for the traction Check the wiring between the Connectors bent or oxidised controller and the contactor for the traction Check the condition of the wiring of Pin5 is open or shorted...

  • Page 59: Product Warranty

    IMPORTANT! Warranty claims will be evaluated only if the following Installation Form will be sent by fax or by mail, filled in all its parts, to Eureka’s headquarter within thirty (30) days after the machine’s installation. EUREKA S.p.A. Viale dell’Artigianato 30/32 , CITTADELLA ( PD ) 35013 - ITALY Tel.

  • Page 60: Installation Form Necessary To Activate Warranty

    Warranty claims will be evaluated only if the following Installation Form will be sent by fax or by mail, filled in all its parts, to Eureka’s headquarter within thirty (30) days after the machine’s installation. PLEASE RETAIN THE ORIGINAL COPY WITHIN THE MANUAL.

  • Page 61: Dichiarazione Di Conformita

    Viale dell’Artigianato 30/32 35013 CITTADELLA (PD) dichiariamo sotto la nostra esclusiva responsabilità che il prodotto SPAZZATRICE: MODELLO: MAGNUM 901 EB EVOLUTION N°. TELAIO: _____________ al quale questa dichiarazione si riferisce è conforme alle seguenti norme: • Sicurezza del macchinario, Concetti fondamentali, principi generali di progettazione Specifiche e principi tecnici - UNI EN 292-2(1991) + Modifica A1 (1995) •...

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