Purelogic HYD-2300 Instruction Manual
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Purelogic HYD-2300 Instruction Manual

Cnc plasma&flame cutting control system
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Contacts:
Moscow +7 (495) 505 63 74
Voronezh +7 (473) 204 51 56
149 Office
160, Leninsky avenue
Voronezh, Russia, 394033
Monday - Thursday: 8.00–17:00
Friday: 8.00–16.00
Break: 12.30–13.30
sales@purelogic.ru
HYD-2300
CNC Plasma&Flame Cutting Control System
I N S T R U CT I O N M A N U A L
01. Summarize
02. System board and main interface
03. Cutting function
04. Part options
05. Manual function
06. File operation
07. Parameter setting
08. Diagnosis function
09. Graph
10. Port explanation
11. Installation and debugging
12. The use of bios
13. G, M code rapid consult
We draw your attention to the fact that there can be some changes in this instruction
due to the product consistent technical improvement.
2
4
7
14
24
26
30
37
42
44
57
58
59

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Summary of Contents for Purelogic HYD-2300

  • Page 1 HYD-2300 CNC Plasma&Flame Cutting Control System ww w.pure log i c .ru I N S T R U CT I O N M A N U A L Contacts: 01. Summarize 02. System board and main interface 03. Cutting function Moscow +7 (495) 505 63 74 04.

  • Page 2: Brief Introduction

    17) Support edge cutting. It can save the preheat time for the thick steel plate. 18) Movement speed can be real-time acceleration, deceleration. 19) According to plate thickness, the cutting speed is automatically restricted by a speed limit in the corner, effectively preventing over burn. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 3: Technical Standard

    5) USB: USB 1.1 front interface. 6) Keyboard: electronic PCB foil keyboard (one machine) or standard industrial keyboard (split type machine). 7) Chassis: full-steel structure completely shielded which defends electromagnetic radiation, interference and static electricity. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 4: System Board And Main Interface

    If pressing no key, it will countdown to 0 and then enter the welcome interface shown as Fig. 4. In the welcome interface, press any key to enter the main interface automatically shown as Fig. 5. Figure 2. System self scan 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 5 [F3] PartOption: make actions of mirroring, rotation, plate adjusting, plate arraying, selecting row and hole or code edition etc. [F4] Setups: setting all parameters. [F5] Diagnose: including input ports diagnosis, output ports diagnosis, keyboard diagnosis, system self check, date setting and system self defines. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 6 Setting the distance of the Export Preview Revert Date time Recovery Parameters fixed-length. [M] Selecting the cutting mode including Flame Cu System Save Definition (flame cutting), Plasma C (plasma cutting), Demo run. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 7: Cutting Function

    • Press [F]: Change the current manual Figure 6. Сutting function interface method. • Press [G]: Modify the current fixed-length fixed long-distance move. • [START] ([F9]): Start cutting. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 8: Speed Regulation

    In the automatic function interface, press key [F1], the machine start to move without real cutting. The process pierce does not include any ignition, perforation and any other I/O working. The machine just moves the torch according to the graphic figure. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 9 • If press [G], the system cutting returns back to the paused point, continue to cut it. This feature is particularly useful for thick steel plate, it can reduce 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 10 00002：G92 00002：G92 F1 Back F1 Back F2 Forward F2 Forward F3 GoBack F3 GoBack F5 SpeedUp F5 SpeedUp SpeedDown SpeedDown PreheatDown PreheatDown PreheatUp PreheatUp JumptoPierce JumptoPierce Figure 8. Return reference prompt 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 11 For example: The original system sets the preheat time of 60 seconds after the null cutting, during the system countdown, each press F7, on the interface the countdown increases by 15 seconds, and the next time you need to preheat, the initial preheat time be 75 seconds. PERFORATION POINT SELECTION 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 12 DYNAMIC AMPLIFICATION After the start of cutting, the F8 in the cutting interface will become «dynamic amplification», then press the F8 key, full-screen amplify the processing graphic , and dynamically tracking. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 13 00007：G01 X500.00 Y0 F1 Back F1 Back F2 Forward F2 Forward F3 GoBack F3 GoBack F5 SpeedUp F5 SpeedUp SpeedDown SpeedDown PreheatDown PreheatDown PreheatUp PreheatUp JumptoPierce JumptoPierce Figure 12. Quit of cutting 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 14: Angle Adjustment

    F6 EditFile F7 Revert F8 OK SelLinePierce Figure 13. Part options • Press F1 to adjust steel plate. • Press F2 to enter angle directly. • Press ESC to exit angle adjusting. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 15 After adjusting, the system will ask whether to return to the start point, if press [ENTER],the system will back to the start point of the operation, if press [ESC], the system will do nothing but go back to the graphic interface. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 16 F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK arrange, arrange in stack. SelLinePierce Figure 16. Return to the start point after adjusting 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 17 HYD-2100. CNC Plasma&Flame Cutting Control System Figure 17. Chooses arrange method Figure 18. Arrange in matrix 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 18 HYD-2100. CNC Plasma&Flame Cutting Control System Press [F1] to carry on arranging in matrix. The result is shown in fig. 19. Figure 19. Result of arranging in matrix Figure 20. Staggered arrange 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 19 Press [F2] to enter staggered arrangement. The result is shown in Press [F3] to enter arrangement in stack: figure 21. Figure 21. Result of staggered arrangement Figure 22. Arrange in Nest 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 20 After entering the scale, press [Enter], then the system will automatically zoom in or zoom out the graphic when the parameter is checked to be correct. Figure 23. Result of arrangement in nest Figure 24. Set scale 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 21 In part options menu, press [F5]to enter selecting row/number, Press [F1] to select the number of row to start cutting with, the the system will prompt: system prompts: Figure 25. Set scale Figure 26. Select Line/Pierce 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 22: Select Number

    After selecting row, press F8 to confirm. SELECT NUMBER The operation is similar to the choosing row operation. OPERATION AFTER SELECT ROW/NUMBER After selecting row or number, press F8 continuously to exit to the main interface. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 23 [F7] in the part options menu, the system automatically revert to original state of the graphics. Figure 29. Operation after selecting row/number 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 24: Manual Function

    When in the manual interface, press F2 to enter the continuous-moving function interface. At this moment, the system will move toward the specified direction if any directory key is pressed and then released, and when the directory key or stop key is pressed the system will stop. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 25 The method is: choose stopping incising, move the torch to the original point manually, choose the nearest row through choosing the row Figure 31. Input the fixed length selection (or number selection), press “START”, then the system will show in Fig. 32. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 26: File Operation

    You can edit, compile, delete, export internal document, also you can import the file in the U disk into system. In the main interface, press key [F2] (code) to enter local machine code interface, shown as follows. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 27 F1 DiskFile F1 DiskFile F2 UDisk F2 UDisk F3 Search F3 Search F5 DelFile F6 CopyToU F5 DelFile F6 CopyToU F8 OK F8 OK EditFile EditFile Preview Preview Figure 34. Graphic preview 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 28 [Enter] to save. If the same named file has already exited, the system prompts (Fig. 36). If you want to replace the internal documents, press [Enter] key, if you want to change the file name, press [Esc], change the file name and then save. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 29: Search File

    Otherwise, you cannot make use of the breakpoint recovery function or power off protection function. After edit the code , press [F8] to save the code. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 30: Parameter Setting

    F8 save Figure 38. New code Parameter setting In the main interface, you can get the parameter interface by pressing key [F3] (Para). The parameter function interface is showed in Fig. 39. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 31: Common Parameters

    • Cutting Type: There are two cutting types : Oxygen fuel gas and Plasma parameters. You can press [←] or [→] to switch with them. FLAME PARAMETERS The oxygen fuel parameters, in Fig 40, control time delay in IO operation, and whether use high adjustment. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 32 • THC Adjustment: According to the user device configuration, choose whether or not to use high adjustment box. PLASMA PARAMETERS As shown in the fig. 41, these are Plasma Parameters, which are related with the precision of transmission shaft of the machine. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 33 If installing a «No», then in the cutting process does not detect arc voltage feedback signal. POWDER PARAMETERS As shown in the Fig. 42, these are Powder Parameters, which are related with the precision of transmission shaft of the machine. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 34: System Parameters

    • Max Cutting Speed: the maximum cutting speed, unit is mm./m. • Max G00 speed: the allowable maximum speed when cutting tips idling. • Small Arc Limit: Maximum speed at cutting a small arc. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 35: Parameter Import

    2. The file should be stored under the root folder of flash disk which is connected to the USB interface. When the above condition is satisfied, in the Fig. 44, press Enter to confirm, and then you could import the backup parameters to the system. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 36: Parameter Export

    In the interface shown in Fig. 45, after pressing Enter, the parameters will automatically be saved in the root folder of flash disk, the file name is F2500. SAVE PARAMETERS After parameter modification, press [F8] to save, shown in Figure 46. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 37: Diagnosis Function

    Note: when any parameter has been modified, you must take preservation operation to keep modification valid, or the system will take the original parameters. Diagnosis function You can be diagnosing the I/O and keyboard in the interface (Fig. 47). 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 38 F2 Output F3 OpenOutF4 CloseOut F3 OpenOutF4 CloseOut F5 KeyBrd F6 SelfCheck F5 KeyBrd F6 SelfCheck DataTime DataTime SystemDef SystemDef Definition Encryption Decrption Language Parameters Parameters Reset Backup Figure 48. Output diagnosis 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 39 When coming across these situations, please power off, reboot after about half minutes. If the situation happened on the machine which has been working for long time, please open the chassis and clean up the dust. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 40: Date And Time

    Input, press [Enter] to change the type of the input. If the external type of input is normally closed, please set the IO type to , if the type is normally open, please set the IO type to 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 41 Type means that is the output signal is effective, the transistor is off. Coordinate definition The system could provide IO definition for the user. As shown in Fig. 54. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 42: Graph

    You can press [↑], [↓], [←], [→] to choose different graph. CHOOSE GRAPH In home interface of graph, move the cursor to the required graph, press [F8] to confirm, shown as Fig. 56. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 43 Straight line groove, Bevel groove, Straight line kerf, Vertical kerf, Hole-in- Rotundity, Rectangle window, Hole-in-Rectangle, Four-holes in Rotundity, Holes in flange, Four-holes in rec, Four-holes in Filleted corner rec, Five-holes in rec, Five-holes in Filleted corner rec, Curved trapezoid, Curved polygon, Testing Shape, Grid Shape. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 44: Port Explanation

    • Input signal is a mechanical contact switch, normally open type, it is effective when it is connected to 24VG，and it is ineffective when it is float or connected to 24V • 16 input ports totally • Input signal definition 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 45 Y- stop input, float it if not use, this is vertical Emergency stop Emergency stop input, float if not use Arcing successfully Positioning successfully Plasma collision Move left/C Remote control input Move right/D Remote control input 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 46 +24V +24V 24VG （connecting to 24VG of the 24VG system or connecting to the 24VG of the external 24V switching power supply.） 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 47: Input Configuration

    Configuration methods are shown in Fig. 59. Press F5 (Diagnosis), F8 (SystemDef), F3 (Define), enter the password «1396» and press ENTER in turn on the main Interface. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 48 OUTPUT PORT (FIGURE 60) • Output voltage is 24VDC, low level is effective. • Maximum output current I = 300mA. • 16 output ports totallu. • Output signal definition. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 49 Plasma arc starting Corner low-speed output. Or automatic / manual Spray dust Raise dust Dusting Preheat 9, 10, 22, 23 Not used +24V/3A output 11, 12, 24 +24V 13, 25 24VG +24V ground 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 50: Output Wiring Instructions

    （connecting to system supply 24VG.Or connecting to the +24V 24VG. Or connecting to the +24V 24VG side of external 24V switching 24VG side of external 24V switching power supply.） power supply.） 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 51 （Connecting to the system’s 24VG +24V +24V supply，also external 24VG 24VSwitch supply +24V port （connecting to system supply 24VG allowed） 24VG,Or connecting to the +24V 24VG side of external 24V switching power supply.） 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 52 The detailed methods are shown in figure 61. Press F5 (Diagnosis) in the main interface, F8 (Systemdef), F3 (Define), enter the password «1396» and press ENTER, F2 (output). 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 53 « » is the normally closed type of input, when invalid, it is the signal of closure, when effective, it is the signal of turning off. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 54 Positive pulse at the perpendicular axis ZCP- Negative pulse at the perpendicular axis ZDIR+ Positive at the perpendicular axis ZDIR- Negative at the perpendicular axis +5V/500mA Power output 5V Power Ground 15, 8 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 55 YDIR+ YDIR- ENA- YDIR- YCP+ YCP+ YCP- Stepper Drives YCP- Stepper drives Power input Power DIR+ input DIR- PUL+ PUL- Offline switch Offline ENA+ switch ENA- Free Stepper Drives Stepper drives 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 56 Continuously press [Enter] key, the direction of the arrow outside coordinates definition will change , the maximum coordinate mapping is eight. After adjusting the direction of the coordinates mapping, press F8 to Save. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 57: Installation And Debugging

    On the other hand, the performance of anti-jamming is of foreign interference is poor, and the external interference is strong. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 58 • There should be the STARTBMP.BIN upgrade file in the root folder of the flash disk. Pressed F6 to upgrade when the conditions are satisfied, when completing the upgrading, press F6 to reboot. 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

  • Page 59: G, M Code Rapid Consult

    Rotation, proportion, mirror image Reference coordinate Relative coordinate system Absolute coordinate system English unit Metric unit Left kerf gap compensation Right kerf gap compensation Cancel kerf gap compensation Quickly move Liner cutting 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...
  • Page 60 HYD-2100. CNC Plasma&Flame Cutting Control System Serial number Order Function Clockwise arc cutting Anticlockwise arc cutting Program delay Start cutting cycle Stop cutting cycle Program end 8 (800) 555 63 74 www.purelogic.ru Edition of 28.07.2015...

This manual is also suitable for:

Hyd-2100

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