1. Manuals
  2. Brands
  3. Clearfield Manuals
  4. Enclosure
  5. FieldSmart FAC 3200
  6. Installation manual

Clearfield FieldSmart FAC 3200 Installation Manual

Fiber active cabinet
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
FieldSmart
Fiber Active Cabinet (FAC) 3200
®
Installation Manual
______________________________________________________
Manual 020421 REV A - Jan 2019

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FieldSmart FAC 3200 and is the answer not in the manual?

Questions and answers

Related Manuals for Clearfield FieldSmart FAC 3200

Summary of Contents for Clearfield FieldSmart FAC 3200

  • Page 1 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual ______________________________________________________ Manual 020421 REV A - Jan 2019...

  • Page 2: Table Of Contents

    Installing a Pole-Mount Kit Pole Mounting Guidelines Preparing the Site Installing the Pole-Mount Kit Installing a Wall-Mount Kit Wall Mounting Guidelines Preparing the Site Installing the Wall-Mount Kit Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 3 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Chapter 4: Installing the Cabinet Unpacking the Cabinet Operating Cabinet Doors Preparing the Cabinet for Installation Installing the Cabinet on a Concrete Pad Installing the Cabinet on a Pole Installing the Cabinet on a Wall or H-Frame Replacing the Lifting Eye Bolts Chapter 5: Installing Power Installing the Cabinet Ground Connection...
  • Page 4 Rack Space for Additional Equipment Valere Rectifier Alarm Matrix Valere Rectifier Setpoints Programming the Valere Shelf Controller Rectifier Module Usage Guidelines Wiring Diagrams Standard Warranty Proprietary Notice Technical Support Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 5: About This Guide

    About This Guide Purpose This document provides a general installation practice for the Clearfield FAC 3200 outdoor cabinet. This document also provides a general description of the cabinet and its subsystems, and guidance for planning, site preparation, power installation, splicing to the outside plant, component installation and expansion, and cabinet maintenance.

  • Page 6: Chapter 1: Fiber Active Cabinet 3200 Product Overview

    ® Installation Manual _________________________________________________________ Chapter 1: Fiber Active Cabinet 3200 Product Overview This chapter provides a general description of the Clearfield FAC 3200 outdoor cabinet, including its standard features and options. Topics Covered This chapter covers the following topics: •...

  • Page 7: Cabinet Description

    __________________________________________________________ Cabinet Description The Clearfield FAC 3200 cabinet is an environmentally-controlled outdoor enclosure designed to house and protect network electronics equipment. Use the FAC 3200 to provide network services from a remote node location, extending the service area beyond the reach of the carrier Central Office.

  • Page 8: Cabinet Features

    Redundant DC supplies to equipment (A and B) • Low voltage DC disconnect (-42V) • Up to 170Ah battery reserve capacity (NSB 170FT); up to 340Ah capacity with second-string riser option Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 9: Cabinet Options

    __________________________________________________________ Cabinet Options Common options for the FAC 3200 cabinet include: Enclosure Mounting • Concrete pad mounting (pre-cast pad or site-cast pad using Clearfield template) • Pole mounting (using Clearfield pole-mount kit) • Wall/H-frame mounting (using Clearfield wall-mount kit) Power and Cooling •...

  • Page 10: Cabinet Dimensions And Weights

    The approximate shipping weights of the FAC 3200 cabinet are shown below. Configuration Weight (SAE) Weight (Metric) 480 lines (standard) 650 lb 295 kg 480 lines (cross-connect) 695 lb 315 kg Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 11: Cabinet Views

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Cabinet Views Views of the FAC 3200 cabinet follow. Front Compartment The front compartment provides 32 inches of vertical rack space (18 RU). The front compartment houses an optional Valere power system and one Calix C7 shelf, leaving 12 RU of rack space for additional equipment.
  • Page 12 FAC 3200 Rear FAC 3200 Rear (Cross-Connect) Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 13 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Splice Compartment The splice compartment provides 48 inches of vertical rack space (27 RU). The splice compartment houses the AC load center and main ground bar and provides the cable entry locations. The splice compartment also typically houses the copper line protection, which consists of up to two rack-mounted protection frames, each holding up to six modular 50-pair protection blocks.

  • Page 14: Chapter 2: Installation Considerations

    This chapter covers the following topics: • Installation process overview • Installation guidelines • Space requirements • General safety recommendations • Installation kit contents • User-supplied items • Cabling requirements Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 15: Installation Process Overview

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Installation Process Overview The cabinet installation process involves the following high-level steps: Direct: 763.476.6866 • National: 800.422.2537 • www.SeeClearfield.com • techsupport@clfd.net Manual 020421 REV A - Jan 2019...

  • Page 16: Installation Guidelines

    Conversely, wind exposure improves thermal conditions in a cabinet, so locations that do not block wind are desirable. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 17: Space Requirements

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ 2. Accessibility requirements: • Easement size. Select a location with an easement that provides enough space to walk around the perimeter of the cabinet with its doors open. • Right-of-Way. Secure a permanent location on private property, whenever possible. Obtain a firm right-of-way agreement that includes right of access.

  • Page 18: General Safety Recommendations

    CAUTION! Batteries contain a stored charge. Handle batteries with care. ESD ALERT! Beware of electrostatic discharge. Follow standard ESD precautions. Always wear a grounded ESD wristband to avoid damaging the electronic equipment. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 19: Installation Kit

    Installation Manual __________________________________________________________ Installation Kit Clearfield supplies an installation kit with the cabinet that includes materials required for installation. The installation kit contents are listed below. Check to verify that your kit contains all of the listed items. Item Description Telco hex key, 5/16”...

  • Page 20: User-Supplied Items

    Four (4) wire rope slings, minimum 6 foot length each • Five (5) connecting links or lifting hooks • Four (4) shims • Digital multi-meter • Optical power meter • Digital multi-function test set Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 21: Cabling Requirements

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Cabling Requirements Cables supplied to the cabinet must meet the following minimum requirements. Function Facility Requirements Power 2 AWG solid bare copper wire (to earth ground circuit); terminates to ground bar with Ground Copper 2-hole compression lug...

  • Page 22: Chapter 3: Preparing The Installation Site

    For pad-mount applications, you can construct a concrete pad using the Clearfield cast-in-place template or use a pre- cast concrete pad. To mount the cabinet on a vertical surface, use the Clearfield pole-mount or wall-mount kits to provide the cabinet mounting fixture.

  • Page 23: Installing A Ground Circuit

    Proper grounding conditions and requirements vary per site. The National Electric Code (NEC) specifies a maximum ground impedance of 25 ohms. Clearfield recommends achieving a ground impedance of no greater than 5 ohms wherever practical. If 5 ohms or less cannot be achieved, the maximum ground impedance should meet local codes or the NEC requirement of 25 ohms, whichever is less.
  • Page 24 The ground wire should enter the cabinet separated from power or copper transmission cables. Never bundle the ground wire together with other copper cables. • Connect the ground wire to the main ground bar. Follow local code to satisfy additional requirements, if applicable. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 25: Constructing A Concrete Pad

    Construct a concrete foundation pad for the cabinet at the installation site. Pad construction requires excavating the site, trenching cable conduit, constructing a form, and casting concrete. Use the Clearfield-supplied cast-in-place template to provide exact locations for the mounting studs that anchor the cabinet to the pad and to provide the cable conduit locations.
  • Page 26 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual _________________________________________________________ Pad Drawings Use the following drawings for reference during pad construction. Pad Size Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 27 Conduit for outside plant cable b. Earth ground wire (preferred location for direct connection to cabinet ground bar) c. Earth ground wire Use the Clearfield cast-in-place template to provide precise conduit orientation. Conduit Locations Direct: 763.476.6866 • National: 800.422.2537 • www.SeeClearfield.com • techsupport@clfd.net...

  • Page 28: Assembling The Cast-In-Place Template

    Align the Left bracket screw holes with the counterpart holes on the Front and Rear brackets. Step 4: Align the Splice bracket screw holes with the counterpart holes on the Front and Rear brackets. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 29 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Step 5: Install the eight supplied screws (with washers) into the threaded screw holes to connect the brackets together. Use two screws at each junction point as shown. Step 6: Tighten all screws to complete the template assembly.

  • Page 30: Preparing The Site

    Step 3: Place and tie rebar inside the form elevated above the gravel. Step 4: Place the Clearfield cast-in-place template into the form, guiding the cable conduits through the conduit entry ducts in the template. Step 5: Align the template mounting brackets flush with the top of the form, then nail the template to the form to secure it in place.

  • Page 31: Casting The Pad

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Step 6: Verify that the form remains level across the entire surface. Adjust as required. Step 7: Pull the earth ground wire (from the conduit trench) through the entry duct in the template, allowing at least three feet of wire to extend above the top of the form.

  • Page 32: Installing A Pre-Cast Concrete Pad

    Use 2-inch conduit (maximum) for AC cable. See drawing below for entry location. • Include pull cords in all cable conduits Refer to the pad manufacturer’s instructions for additional guidelines. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 33 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Pad Drawings Use the following drawings for reference during site preparation. Actual pad dimensions may vary by manufacturer. Refer to the manufacturer’s documentation for more information. Typical Pad Size Direct: 763.476.6866 • National: 800.422.2537 • www.SeeClearfield.com • techsupport@clfd.net Manual 020421 REV A - Jan 2019...
  • Page 34 Conduit for outside plant cable b. Earth ground wire (preferred location for direct connection to cabinet ground bar) c. Conduit for AC cable Conduit Locations Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 35: Preparing The Site

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Preparing the Site Prepare the site for installation of a pre-cast pad. Some pads may require custom preparations. Refer to the manufacturer’s instructions for more information. A general practice is described below for reference. Adapt the instructions as needed for local requirements, practices, or conditions.

  • Page 36: Installing A Pre-Cast Pad

    Step 6: Backfill and grade around the pad perimeter with soil to secure the pad in place. Step 7: Verify that the pad remains level. Adjust as required. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 37: Installing A Pole-Mount Kit

    Use the Clearfield pole-mounting kit to provide the mounting fixture. The pole-mounting kit consists of a support frame that attaches directly to the pole, including a base platform that provides exact entry locations for the cable conduits.
  • Page 38 Earth ground wire (preferred location for direct connection to ground bar). c. Conduit for AC cable. Use the Clearfield pole-mount kit to provide precise conduit orientation. Conduit Locations Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 39 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ FAC 3200 (Front) Minimum Pole Height (front view of cabinet position) Direct: 763.476.6866 • National: 800.422.2537 • www.SeeClearfield.com • techsupport@clfd.net Manual 020421 REV A - Jan 2019...

  • Page 40: Preparing The Site

    Route the earth ground wire through the conduit trench (from the ground electrode). Pull six feet of wire above ground and position it adjacent to the pole. Step 5: Backfill the conduit trench with soil. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 41: Installing The Pole-Mount Kit

    ® Installation Manual __________________________________________________________ Installing the Pole-Mount Kit Install the Clearfield pole-mount kit onto a pole 8 to 14 inches diameter as described below. Adapt the instructions as needed for local requirements, practices, or conditions. The primary components of the kit are identified at right.
  • Page 42 Step 2: Attach the base platform to the pole as follows: Note: Clearfield recommends using three people to perform this task: Two to hold the base platform in position against the pole, and one to install the mounting hardware. a. Determine how high above ground to elevate the cabinet. Mark the identified height on the pole.
  • Page 43 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Step 3: Attach the rear mounting bracket to the base assembly as follows: a. Position the rear mounting bracket against the opposite side of the pole, fitting the (4) threaded rods through the counterpart holes in the rear bracket.

  • Page 44: Installing A Wall-Mount Kit

    Use the Clearfield wall-mount kit to provide the mounting fixture. The wall-mount kit consists of a support frame that attaches directly to the wall or H-frame, including a base platform that provides exact entry locations for the cable conduits.
  • Page 45 Conduit for outside plant cable. b. Earth ground wire (preferred location for direct connection to ground bar). c. Conduit for AC cable. Use the Clearfield wall-mount kit to provide precise conduit orientation. Conduit Locations Direct: 763.476.6866 • National: 800.422.2537 • www.SeeClearfield.com • techsupport@clfd.net...
  • Page 46 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual _________________________________________________________ FAC 3200 (Front) Wall-Mount Kit Dimensions Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 47: Preparing The Site

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Preparing the Site Prepare the site for installation of a wall-mount kit. A general practice is described below for reference. Adapt the instructions as needed for local requirements, practices, or conditions. To prepare the site for a wall mount installation Step 1: At the installation site, verify the following:...

  • Page 48: Installing The Wall-Mount Kit

    Attach two mounting ears to the mounting bracket using (4) 1/2-inch hex head screws, (8) flat washers, (4) lock washers, and (4) nuts (two sets per side) Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 49: Fiber Active Cabinet (Fac)

    Step 2: Attach the base platform to the wall or H-frame as follows: Note: Clearfield recommends using three people to perform this task: Two to hold the base platform in position against the wall, and one to install the mounting hardware.
  • Page 50 Get the two cylindrical spacers from the installation kit. c. Install user-supplied mounting hardware into the pilot holes (through the top bracket and spacers) to secure the assembly to the wall or frame. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 51: Chapter 4: Installing The Cabinet

    ® Installation Manual __________________________________________________________ Chapter 4: Installing the Cabinet This chapter describes how to install the Clearfield FAC 3200 cabinet onto its permanent mounting location. Topics Covered This chapter covers the following topics: • Unpacking the cabinet from its shipping crate.

  • Page 52: Unpacking The Cabinet

    Do not remove the cabinet from the pallet until after it has been delivered to the installation site. However, you can remove the cardboard crating to inspect the cabinet at the staging area, if required. Clearfield recommends keeping the protective packaging in place for transportation.

  • Page 53: Operating Cabinet Doors

    The cabinet has hinged front, rear, and side doors, each equipped with two telco hex-pin latches and a padlock hasp for security. Open and close the doors using a Clearfield -supplied telco hex key. Each door is equipped with an alarm switch that monitors the position of the door. When you open a door on an in-service cabinet, an intrusion alarm reports through the equipment.
  • Page 54 Some force may be required. Step 3: Insert the two bolts (removed previously) through the matching holes in the door and cabinet and tighten using a 7/16-inch nut driver. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 55: Preparing The Cabinet For Installation

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Preparing the Cabinet for Installation Complete the following preparations before installing the cabinet. To prepare the cabinet for installation Step 1: Open the front, rear, and splice compartment doors. Step 2: Remove the battery compartment door.

  • Page 56: Installing The Cabinet On A Concrete Pad

    Use appropriately rated connecting links or lifting hooks. Clearfield recommends using at least three people to install the cabinet: one to operate the crane or derrick, one to guide the cabinet laterally as it lowers, and one to spot-check alignment of the mounting studs/holes and conduits/entry box as the cabinet lowers.
  • Page 57 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Note: If properly aligned, the entry boxes in the splice compartment should slide down over the conduits pro- truding up from the pad as the cabinet lowers. If necessary, reach down through the entry boxes to grasp and align the top of the conduit to guide it through the entry box.

  • Page 58: Installing The Cabinet On A Pole

    Use appropriately rated connecting links or lifting hooks. Clearfield recommends using at least three people to install the cabinet: one to operate the crane or derrick, one to guide the cabinet laterally as it lowers, and one to spot-check alignment of the mounting studs/holes and conduits/entry box as the cabinet lowers.
  • Page 59 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ To install the cabinet on a pole Step 1: Verify that the mounting platform is clean, dry, and free of debris. Step 2: Check the four lifting eyebolts on the top of the cabinet to ensure that they are securely seated. Step 3: Attach the lifting slings to the boom line.

  • Page 60: Installing The Cabinet On A Wall Or H-Frame

    Use appropriately rated connecting links or lifting hooks. Clearfield recommends using at least three people to install the cabinet: one to operate the crane or derrick, one to guide the cabinet laterally as it lowers, and one to spot-check alignment of the mounting studs/holes and conduits/entry box as the cabinet lowers.
  • Page 61 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ To install the cabinet on a wall or H-frame Step 1: Verify that the mounting platform is clean, dry, and free of debris. Step 2: Check the four lifting eyebolts on the top of the cabinet to ensure that they are securely seated. Step 3: Attach the lifting slings to the boom line.

  • Page 62: Replacing The Lifting Eye Bolts

    Using a screwdriver, unscrew and remove a lifting eyebolt from the top of the cabinet. Step 2: Using the Clearfield-supplied telco hex key, install a button-head Allen bolt into the vacant bolt hole. Step 3: Repeat Steps 1 and 2 to replace each additional lifting eyebolt on the cabinet roof, one at a time.

  • Page 63: Chapter 5: Installing Power

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Chapter 5: Installing Power This chapter describes how to install a commercial AC power supply to the cabinet. Topics Covered This chapter covers the following topics: • Installing the cabinet ground connection. •...

  • Page 64: Installing The Cabinet Ground Connection

    Attach the earth ground wire's two-hole lug onto the 3/4-inch ground terminal studs. Step 6: Re-connect the nuts to the ground terminal studs and tighten to 26 inch-lbs. of torque. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 65: Installing Ac Power (220-240 Vac)

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Installing AC Power (220-240 VAC) Note: The cabinet ships from the factory equipped to support 220-240 VAC service. However, the cabinet AC load center can be reconfigured to support 110-120 VAC service if required. See Installing AC Power (110-120 VAC) for details. Install 220-240 VAC power as described below.

  • Page 66: Installing Ac Power (110-120 Vac)

    WARNING! Electrical hazard. Only a qualified electrician should perform this procedure. Before proceeding, verify that AC service to the cabinet site is OFF at the local power transfer switch Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 67 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ To reconfigure the AC load center for 110-120 VAC service Step 1: Open the splice compartment door. Step 2: At the cabinet AC load center, switch all breakers to the OFF position. Step 3: Remove the left cover panel from the AC load center.
  • Page 68 Dress and secure the AC cable, providing adequate strain relief. Step 9: Replace the AC duct cover (two panels) and the left cover panel on the AC load center. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 69: Chapter 6: Installing And Splicing Outside Plant Cables

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Chapter 6: Installing and Splicing Outside Plant Cables This chapter describes how to install and splice outside plant cables into the cabinet, including fiber plant (fiber-optic cables for transport and/or PON subscriber drops) and metallic plant (copper twisted pairs for subscriber drops and/or transport). Topics Covered This chapter covers the following topics: •...

  • Page 70: Installing Fiber Cables

    Make sure the cable arrangement allows the door to close. Take care to not violate the cable bend radius requirements. The following steps are general guidelines only. Follow local practice where applicable. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 71 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ To prepare outside plant cables for splicing Step 1: If necessary, untie or cut the bindings temporarily securing the OSP cable inside the splice compartment. Step 2: Strip off the cable's outer sheath to expose the core tubing. Take care not to damage the fibers inside the core tubing.

  • Page 72: Splicing Fibers

    Both splicing methods typically use a fiber splice tray to hold the individual splices. Clearfield offers splice tray options with fusion, heat shrink, and mechanical splicing options. Each splice tray can hold up to 12 fiber splices. See Installing a Fiber Splice Tray Holder for installation instructions.

  • Page 73: Routing And Terminating Fibers

    With the jumper splicing method, you typically route jumpers from the splice tray directly to the optical equipment. No intermediate patch panel is typically used. Route and terminate fibers per your application requirements and local practice. Clearfield offers optional fiber distribution systems, including a 24-position distribution panel or a distribution cassette holder with up to six 12-position cassettes.

  • Page 74: Installing Metallic Cables

    Make sure the cable arrangement allows the door to close. Take care to not violate the cable bend radius requirements. The following steps are general guidelines only. Follow local practice where applicable. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 75 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ To prepare outside plant cables for splicing Step 1: If necessary, untie or cut the bindings temporarily securing the OSP cables inside the splice compartment. Step 2: Strip off the cable's outer sheath and internal metal shielding down to 12 inches above where the cable enters the cabinet.

  • Page 76: Splicing Metallic Cables

    Repeat Steps 2 through 5 for each remaining OSP cable. Step 7: Dress and secure the spliced cables to the rack or tie bars with cable ties. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 77: Installing 5-Pin Protection Modules

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Installing 5-Pin Protection Modules To complete the circuit connections between the metallic outside plant cables and equipment cables, you must install 5-pin protection modules into the protection blocks. The 5-pin modules serve as fuses to protect the equipment from electrical surges on the lines.

  • Page 78: Sealing Cable Entry Locations

    Follow the manufacturer's instructions to apply the sealant. CAUTION! Check to ensure that all gaps are completely sealed. Gaps allow penetration of moisture, insects, rodents, and other contaminants that could damage equipment. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 79: Chapter 7: Turning Up The Cabinet Power System

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Chapter 7: Turning Up the Cabinet Power System This chapter describes how to turn up and test the cabinet power system. This process includes checking the AC power supply voltage, installing rectifier modules into the optional Valere power shelf, installing batteries for reserve power, and turning up and testing the DC power system.

  • Page 80: Checking The Ground Connection

    Verify that the ohm meter reads 5 ohms or less. Step 3: If the reading is greater than 5 ohms, check the ground wire connection at the main ground bar, then retest. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 81: Checking The Ac Power Supply Voltage

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Checking the AC Power Supply Voltage The cabinet ships from the factory equipped to support 220-240 VAC service. Check the AC power supply voltage as follows. DANGER! High voltage may be present. Only a qualified electrician should perform these procedures. To check 220-240 VAC power supply voltage Step 1: Apply AC power to the cabinet at the local power transfer switch.
  • Page 82 Note: Do not switch on the Rectifier A and Rectifier B breakers at this time. Step 6: Re-attach the left and right cover panels on the AC load center. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 83: Installing Rectifier Modules

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Installing Rectifier Modules The FAC 3200 cabinet can be outfitted with an optional Valere compact power system to generate and distribute -48 VDC bulk power. The Valere power system consists of a 23-inch C-series power shelf. The Valere power shelf supports up to four rectifier modules (30A or 20A options).
  • Page 84 Push the ejector lever closed to secure the module in place. Step 6: Repeat Steps 1–5 to install additional rectifier modules. Note: Refer to the Valere Compact DC Power System Installation and Maintenance manual for more information. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 85: Installing Batteries

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Installing Batteries The FAC 3200 cabinet can house a single string of front-terminal VRLA batteries (four batteries per string). A cabinet equipped with an optional riser compartment can support a second battery string. See Supported Batteries for a list of sup- ported battery types.
  • Page 86 Note: If you are using the optional seismic protection kit, install the front bracket around the installed batteries. See Installing a Seismic Protection Kit for instructions. Step 8: Replace the battery compartment door. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 87: Turning Up And Testing The Dc Power System

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Turning Up and Testing the DC Power System Turn up and test the cabinet DC bulk power system as described below. To turn up and test the DC power system Step 1: At the AC load center, verify the following: The Main Service Disconnect breaker is ON.
  • Page 88 At the AC load center, set the Main breaker to OFF. The fans should continue to run. Step 4: At the AC load center, set the Main breaker to ON and verify that power restores to the Valere shelf. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 89: Chapter 8: Installing Equipment And Adding Capacity

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Chapter 8: Installing Equipment and Adding Capacity This chapter describes how to install optional equipment and components into the cabinet, including expansion equipment to increase system capacity. The modular design allows for incremental growth of line capacity and supports field installation of factory options.

  • Page 90: Installing A Protection Mounting Frame

    Route the two frame ground wires to the main ground bar (located at the bottom of the splice compartment). Attach the ground wire lugs to any open position on the main ground bar. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 91: Installing A Protection Block

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Installing a Protection Block The cabinet's copper line protection system allows you to expand line capacity incrementally. The protection blocks reside in mounting frames that each hold up to six protection blocks. You can add protection blocks to expand system capacity.
  • Page 92 Route the two RJ21 interface cables into the equipment chamber (through the holes in the back wall of the compartment). Step 9: Secure the protection block interface cables to the rack or towel bars with cable ties as needed. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 93: Installing A Battery Compartment Riser

    Note: Use the riser with concrete pad-mount applications only. Do not use the riser with pole or wall-mount applications, due to weight concerns. Clearfield recommends using two people to install the riser: one to operate the cabinet lifting device, and another to guide the cabinet onto the riser as it lowers and align the anchor holes.
  • Page 94 Valere power shelf. Step 4: Connect the cable lugs to battery breaker position #2 on the rear of the optional Valere shelf, as shown. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 95: Installing A Battery Heater

    __________________________________________________________ Installing a Battery Heater For colder climates, Clearfield recommends using an optional battery heater to prevent batteries from freezing and to pro- long battery life. A battery heater supports one battery string. If the cabinet is equipped with an optional riser to support a second battery string, then a second battery heater would be required.

  • Page 96: Installing An Ac Meter

    DANGER! High voltage may be present. Only a qualified electrician should install an AC meter. Follow NEC and local codes when handling power systems. The figure below shows the suggested mounting location for a single position, 4-terminal, ring-type outdoor AC power meter: Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 97: Installing A Generator Connector

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Installing a Generator Connector A generator connector allows you to connect an external power generator to the cabinet to sustain services during an AC power outage. The cabinet supports 30 Amp and 60 Amp generator connectors. You can install a generator connector in the field as described below.
  • Page 98 Note: If any slack wires hang below the bottom edge of the load center, use cable ties to secure the wires to the back of the rack beneath the load center. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 99 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ c. Terminate the generator connector wires to the load center as follows: • Connect the green wire to the ground bar. • Connect the white wire to the neutral bar. •...

  • Page 100: Installing A Fiber Termination Assembly

    Feed the fiber pigtail(s) on the back of the distribution cassette through the front of the bulkhead panel. b. Slide the termination assembly into the front of the bulkhead panel (single 12-position assembly shown below). Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 101 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ c. Align the two captive screws on the assembly with the holes on the panel position. Secure the assembly in place by tightening the two captive screws using a #2 Phillips screwdriver. Step 3: Route the OSP fiber cable into the splice compartment through one of the cutout locations in the compartment wall (preferably through one with a pass-through fitting in place, installed previously).

  • Page 102: Installing A Pon Splitter Assembly

    Note: The velcro strap running vertically on the side of the mounting cage entrance prevents the splitter from sliding out of the cage. Step 2: Identify the next available position in sequence on the SC adapter plate and remove the dust cover. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 103 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Step 3: Route and terminate the single OLT-side fiber (red SC connector) from the PON splitter (identified as IN) to the SC adapter plate. IMPORTANT! When routing optic fibers, be careful to avoid bending fibers beyond the manufacturer recommended 1 inch (2.54 cm) bend radius.

  • Page 104: Connecting Pon Splitter Fibers

    As each ONT is deployed, remove a PON-side fiber from the staging plate and insert it into the appropriate position on the fiber termination assembly to connect to the OSP fiber. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 105: Connecting Ae Fibers

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Connecting AE Fibers This topic describes how to connect the OSP-side facilities (fiber termination assemblies) to the optical equipment side for an ODC-1000E AE fiber distribution bulkhead. CAUTION! A Class 1 laser product with an internal Class IIIb hazard is used in this equipment. Use an optical power meter to identify active fibers.

  • Page 106: Connecting Transport Fibers

    For the AE fiber distribution bulkhead, install the assembly in the first position of the bulkhead panel mount- ing fixture. • For the GPON fiber distribution bulkhead, install the assembly in the third position of the bulkhead panel mounting fixture. AE Bulkhead GPON Bulkhead Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.
  • Page 107 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Step 2: Remove the dust cover from the first port on the termination assembly panel, and connect a fiber jumper. Step 3: Route the fiber jumper to the service unit as follows: •...

  • Page 108: Installing Fiber Patch Cords

    OLT equipment located on the front rack. Neatly dress any slack fiber within the comb ducts above the OLT equipment on the front rack. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 109: Chapter 9: Cabinet Maintenance

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Chapter 9: Cabinet Maintenance This chapter describes how to perform cabinet maintenance, including routine maintenance and corrective maintenance to replace worn or failed parts and equipment. Topics Covered This chapter covers the following topics: •...

  • Page 110: Routine Maintenance

    Clearfield support for assistance with a resolution. • Repair damage to the paint using touch-up paint available from Clearfield after cleaning the surface and removing rust. • Inspect all gaskets around the doors and the roof to ensure a tight secure fit.

  • Page 111: Checking Cable Connections

    • Note damage to the metal work. If the damaged area interferes with operation of the cabinet or electronics, contact Clearfield support for assistance with a resolution. • Clean all surfaces so that they are free of dirt, dust, and foreign material.

  • Page 112: Battery Maintenance

    Battery maintenance does not impact cabinet service, provided that an AC power failure does not occur during the main- tenance process. Clearfield recommends connecting an external generator to the cabinet while performing battery mainte- nance to ensure service continuity in the event of an AC outage.
  • Page 113 FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Step 5: Perform the following maintenance tasks: a. Load test each battery to verify that ample current is available to maintain the system. b. Ensure that each battery provides 13.5 VDC (plus or minus .2 VDC). c.

  • Page 114: Replacing Parts And Equipment

    1850W heat exchanger door). You can replace cabinet doors in the field without impacting service. CAUTION! Handle cabinet doors with care to avoid personal injury or damage to the door. Clearfield recom- mends using two people to perform this task.

  • Page 115: Installing A Cabinet Door

    Installing a Cabinet Door You can quickly install a cabinet door in the field without impacting service. CAUTION! Handle cabinet doors with care to avoid personal injury or damage to the door. Clearfield recom- mends using two people to perform this task.
  • Page 116 Attach the ground strap to the door using the hex nut removed from the previous door. Step 7: For a rear door (equipped with a heat exchanger), connect the heat exchanger power & alarm cable to the cabinet wiring harness. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 117: Replacing Ac Breakers

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Replacing AC Breakers If a circuit breaker in the AC load center fails or becomes damaged, you can replace the breaker in the field as described below. If the cabinet is equipped with charged batteries, this procedure does not affect service. DANGER! High voltage may be present.

  • Page 118: Replacing Dc Breakers And Fuses

    WARNING! Risk of electric shock. Set the new breaker to the OFF position before installing it. Step 3: Install the new breaker into the vacated housing position. Step 4: Switch the new breaker to ON. Step 5: Close the fuse panel door. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 119: Replacing Rectifier Modules (For Optional Valere Rectifier)

    Valere shelf. Note: If the Valere shelf is not equipped with a redundant rectifier module, and the load is heavy, Clearfield recommends temporarily installing an additional module into the shelf to carry the load while you replace the failed module.
  • Page 120 Basic Menu level. Note: For detailed instructions on controller functionality, including how to program the controller module, see the Valere Compact DC Power System Installation and Maintenance manual. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 121: Replacing Batteries

    Replacing batteries does not impact cabinet service, provided that an AC power failure does not occur during the replacement process. Clearfield recommends connecting an external generator to the cabinet while performing battery maintenance to ensure service continuity in the event of an AC outage.

  • Page 122: Replacing A Battery Heater

    Install the new battery heater into the battery compartment. Plug the power cord into the AC outlet. See Install- ing a Battery Heater for instructions. Step 6: Re-install and reconnect batteries. See Installing Batteries for instructions. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 123: Appendix A: Reference Information

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Appendix A: Reference Information This appendix provides general reference information about the FAC 3200 cabinet. Topics Covered This chapter covers the following topics: • Cabinet specifications • Supported batteries • Rack space available for additional equipment •...

  • Page 124: Specifications

    (2) 4.5 x 10 inch entry boxes Compliance UL 60950 Safety CAN/CSA-C22.2 No. 60950 FCC Part 15, Class A ICES-003, Class A GR-487-CORE, Issue 2 Telcordia GR-63-CORE, Issue 1 (NEBS) Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 125: Supported Batteries

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Supported Batteries The FAC 3200 supports the following batteries. For a list of battery distributors, contact your sales representative. Manufacturer Model Capacity (Ah) per String Max # of Strings Northstar NSB 170FT 170 Ah Fiamm...

  • Page 126: Valere Rectifier Alarm Matrix

    Any LVD Open Distribution Open Redundant Capacity Current Share Single Rectifier Failure Multiple Rectifier Failure System Communication High Temperature Thermal Runaway (if T Comp is enabled) Battery Test Failure Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 127: Valere Rectifier Setpoints

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Valere Rectifier Setpoints The following table lists the Valere power shelf controller setpoints. Use the applicable profile based on battery type: Valve-Regulated Lead Acid (VRLA), Nickel Cadmium (NiCad), or Lithium Metal Polymer (LMP). BC500 Battery Type Parameter...
  • Page 128 High Temperature Alarm The temperature (deg C) below which the High Temperature Alarm clears. Release Enabled Enabled Enabled Relay Test Enable Enables the relay test function Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 129: Programming The Valere Shelf Controller

    FieldSmart Fiber Active Cabinet (FAC) 3200 ® Installation Manual __________________________________________________________ Programming the Valere Shelf Controller The Valere shelf controller is factory programmed with appropriate settings for FAC cabinets. You can change the factory defaults for the battery profile, temperature compensation, float voltage, and other settings. This section provides basic in- structions for accessing and programming the Valere shelf controller.
  • Page 130 MENU, then adjusting the value with the UP/DOWN buttons. Step 3: Modify the settings per your application requirements. Step 4: Press the UP button until >EXIT SETPOINT displays. Press the MENU button to exit. Proprietary Information: Not for use or disclosure except by written agreement with Clearfield.

  • Page 131: Rectifier Module Usage Guidelines

    If a load is greater than 3564W per power shelf, use 30A modules instead to allow for N+1 redundancy. Wiring Diagrams Wiring diagrams of the FAC 3200 cabinet power, ground, and alarm systems, can be found on the Clearfield Website at www.seeclearfield.com.

  • Page 132: Standard Warranty

    Clearfield shall repair or replace the defective Product at its sole option and discretion, and return the repaired or replacement Product to Cus- tomer’s site, freight prepaid Note: If the Product is not found to be defective by Clearfield, the product will be returned to the Customer and the customer billed for freight in both directions.

  • Page 133: Proprietary Notice

    __________________________________________________________ Proprietary Notice Information contained in this document is copyrighted by Clearfield, Inc. and may not be duplicated in full or part by any person without prior written approval of Clearfield, Inc. Its purpose is to provide the user with adequately detailed documentation to efficiently install the equipment supplied. Every effort has been made to keep the information contained in this document current and accurate as of the date of publication or revision.

Table of Contents