YORKVILLE LP-LED2X Service Manual
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YORKVILLE LP-LED2X Service Manual

YORKVILLE LP-LED2X Service Manual

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WORLD HEADQUARTERS
CANADA
Yorkville Sound Limited
550 Granite Court
Pickering, Ontario
L1W 3Y8 CANADA
Voice: 905-837-8481
Fax: 905-837-8746
U.S.A.
Yorkville Sound Inc.
4625 Witmer Industrial Estate
Niagara Falls, New York
14305, USA
Voice: 716-297-2920
Fax: 716-297-3689
SERVICE MANUAL
LP-LED2X & LPLED4X
SMT Disclaimer
Due to the complex nature of the use of SMT installed components
in Yorkville equipment, we highly caution all service technicians in
attempting to repair or replace SMT factory installed components.
Many of these components may be glued prior to initial soldering.
Replacing SMT components requires expensive
specialized de-soldering equipment and training.
Yorkville Sound will repair and replace defective SMT components
to ensure proper quality assurance and installation is maintained.
Manual-Service-LP-LED_X-00-1v1 • November 1, 2018

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  • Page 1 Due to the complex nature of the use of SMT installed components 550 Granite Court 4625 Witmer Industrial Estate in Yorkville equipment, we highly caution all service technicians in Pickering, Ontario Niagara Falls, New York attempting to repair or replace SMT factory installed components.
  • Page 2 IM PORTAN T S A F E TY I NS TRU C TI ONS This lightning flash with arrowhead symbol, within The exclamation point within an equilatereal triangle is intended to alert the an equilateral triangle, is intended to alert the user to the presence of user to the presence of important operating and maintenance (servicing) uninsulated “dangerous voltage”...
  • Page 3 650mA@230VAC S t a g e L i g h t i n g L i g h t b a r DESIGNED & MANUFACTURED BY Ch 1,2 YORKVILLE SOUND • TORONTO, CANADA Power Supply Component Ch 3,4 Contains Transmitter Module FCC ID: WAP2011 Approved by This device complies with Part 15 of the FCC Rules.
  • Page 4 S t a g e L i g h t i n g L i g h t b a r DESIGNED & MANUFACTURED BY YORKVILLE SOUND • TORONTO, CANADA Contains Transmitter Module FCC ID: WAP2011 This device complies with Part 15 of the FCC Rules. Operation is subject to the following two Power Supply ®...
  • Page 5 Other DMX: Standard Shielded 3-pin XLR Cable Dimensions (LWH) LP-LED2X: 24 x 4.8 x 8 inches (61 x 12.25 x 20.4 cm) LP-LED4X: 31 x 4.8 x 8 inches (78.8 x 12.25 x 20.4 cm) Weight LP-LED2X: 9.5 lbs (4.3 kg)
  • Page 6 Câble Blindé Standard avec prise XLR 3 tiges Autre Module DMX Optionnel Dimensions (LPH) LP-LED2X: 24 x 4.8 x 8 pouce (61 x 12.25 x 20.4 cm) LP-LED4X: 31 x 4.8 x 8 pouce (78.8 x 12.25 x 20.4 cm) Poids LP-LED2X: 9.5 lbs (4.3 kg)
  • Page 7 M1486 Parts Reference List 11/1/2018 YS # Description YS # Description YS # Description YS # Description 7734 __1U0 50V 10%CAP 1206 SMT CER 7861 W125 10K 0805 SMT RES 7882 W250 0R 1206 SMT RES 7861 W125 10K 0805 SMT RES 7734 __1U0 50V 10%CAP 1206 SMT CER...
  • Page 8 M1487 Parts Reference List 11/1/2018 YS # Description YS # Description YS # Description AI-ASS M1487-59 LP-LED4X CNTRL BRD 8162 SMBJ5339B 5V6 5W0 DO214AA SMT ZEN 7824 W125 47K5 1% 0805 SMT RES 7878 __1U 25V 20%CAP 1206 SMT X7R 8109 BAV21WS 200V 0A2 SOD323 SMT 7861...
  • Page 9 W100 1K0 1% 0805 SMT RES PCB1 5979 100N 50V 5%CAP 0805 SMT X7R M1488BLANK 1_OZ 2SD 88.7 SQIN 2PER LP-LED2X 4193 SPST SWITCH RA 12POS DIP NO PRINT 7605 __1N5 50V 5%CAP 0805 SMT NPO 7743 FDFS6N754 MFET & SCHTKY...
  • Page 10 M1632 Parts Reference List 11/1/2018 YS # Description YS # Description YS # Description AI-ASS M1632-59 M1632 AMP CONTROL FOR M1637 PCB 5066 W125 22K1 0805 SMT RES 5979 100N 50V 5%CAP 0805 SMT X7R 7821 W125 10R0 1% 0805 SMT RES 7738 _10U0 16V 10%CAP 1206 SMT X7R...
  • Page 11 M1637 Parts Reference List 11/1/2018 YS # Description YS # Description YS # Description AI-ASS M1637-59 M1637 PFC 300W@24V SWITCHING PS R157 7637 W125 3K32 1% 0805 SMT RES 5193 470N 305V 10%CAP BLK RAD POLY FLM R263 7852 W250 10R 1206 SMT RES SCR1 5218...
  • Page 12 ECAD INCIDENTAL DESIGN HISTORY 1W00 W100 P0(5) ECO.SchDoc History.SchDoc 2512 0805 0805 SOD-123 0805 LP-LED4X Yorkville Sound Ltd. Product(s): 550 Granite Court Description: Short Description Of The Product Pickering, ON M1486 PCB#: Rev#: EML Rev#: Sheet Canada L1W 3Y8 www.yorkville.com...
  • Page 13 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS 20-NOV-2016 RELEASED FOR PRODUTION FUNCTION POT# KNOB# DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS &...
  • Page 14 CY8C32 6654 MC78L05 8214 WHT LEDS DRIVER A340 5919 100N THERM. SENSE 12UH 470N #6 SCREW 100K INTO HEATSINK GRN LEDS DRIVER AL8805 12UH A340 220UH 12UH SPRK GAP SEE NOTE 1. 470N 5919 AL8805 7994 YS#8826 RED LEDS DRIVER #4 GND A340 P.C.B.S.A.
  • Page 15 PCB ASSEMBLY DOCUMENTATION PCB HARDWARE SPECIAL PRODUCTION NOTES SCREWS AND BOLTS NUTS STANDOFFS MISCELLANEOUS SCR1 WSHR1 1. BEFORE PIZZA CUTTING PANEL, FASTEN 6 YS SCREWS #8826 AND WASHERS YS #8925 IN 8826 8925 SCR2 WSHR2 LOCATIONS INDICATED ON THE 6 PCBS IN THE PANEL. 8826 8925 SCR3...
  • Page 16 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS 20-NOV-2016 RELEASED FOR PRODUTION FUNCTION POT# KNOB# DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS &...
  • Page 17 7012 TO92 W250 1K21 ELE 8mm 0805 100R 0805 100N 1206 6408 DGGND DGGND LP-LED4X Yorkville Sound Ltd. Product(s): CON_HOLE_125 CON_HOLE_125 550 Granite Court Description: Controller DSP for Lght Bars Pickering, ON DGGND PCB#: M1487 Rev#: EML Rev#: Sheet Canada L1W 3Y8 www.yorkville.com...
  • Page 18 W250 TLV2474 100R W125 0805 100P 7946 1206 82K5 0805 0805 TLV2474 TLV2474 0805 W125 +3V3 7946 AUDIO IN 7946 0805 470R TLV2474 TSSOP-14 W100 W100 W100 W100 W250 W125 0805 7946 100N 100V 619K 4K02 DIN 8 W100 W100 1206 0805 0805...
  • Page 19 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS 20-NOV-2016 RELEASED FOR PRODUCTION FUNCTION POT# KNOB# 28-FEB-2017 MOVED U3,Q3 AND COMPONENTS TO AVOID RUBBING KNOB. Marty D.L. CH 1 4969 8653C 01-MAY-2017 9044 CHANGED POLARITY ON C63 AND C64.
  • Page 20 BLUE TOOTH GND TP5 PIN TO TEST 100R 600R CHASSIS GND GND LOOP 2327 Micro ho e 100N FAN CONTROL GND_LINK +3V3 SUPPLY OPENING COMPONENT SIDE POD #4 POD #3 POD #2 POD #1 470N 100N 4164 470N 680U TLV2316 4194 4194 4194...
  • Page 21 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES SPECIAL PRODUCTION NOTES PCB HARDWARE SCREWS AND BOLTS NUTS STANDOFFS MISCELLANEOUS 1. E s re All ots a s itches are l sh mo te to the cb be ore cb thro h the ave. Assembly Documentation Section: LP-LED4X...
  • Page 22 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS FUNCTION POT# KNOB# 20-NOV-2016 RELEASED FOR PRODUCTION 28-FEB-2017 MOVED U3,Q3 AND COMPONENTS TO AVOID RUBBING KNOB. Marty D.L. CH 1 4969 8653C 01-MAY-2017 9044 CHANGED POLARITY ON C63 AND C64.
  • Page 23 DBGND 0805 OUTA 1206 OUTB OC 3 0805 6652 1K27 20K0 0805 1206 0805 DBGND LP-LED2X-4X Yorkville Sound Ltd. Product(s): 550 Granite Court Description: Pickering, ON PCB#: M1632 Rev#: EML Rev#: Sheet Canada L1W 3Y8 www.yorkville.com Modified: 2018-04-25 File: M1632.SchDoc...
  • Page 24 PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. LP-LED2X-4X Product(s): PCB#: M1632 Rev#: EML Rev#: Sheet...
  • Page 26 1. REMOVE ALL PLACEMENT HATS FROM HEADERS BEFORE TRANSFERING TO PCBSA. PCBSA DEPARTMENT 1. USE PIZZA CUTTER TO SEPERATE BOARDS FROM PANEL. Assembly Documentation Section: LP-LED2X-4X Product(s): THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD. PCB#: M1632...
  • Page 27 PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. LP-LED2X-4X Product(s): PCB#: M1632 Rev#: EML Rev#: Sheet...
  • Page 28 1206 4214 4213 SOT23F 10K0 D1005 ZXTP19020CFF CDSF4148 8128 0805 SiHB15N60E W250 7020 1206 D2PAK 4213 PGND GHOLE LP-LED2X-4X Product(s): Description: Short Description Of The Product PCB#: M1636 Rev#: EML Rev#: Sheet www.yorkville.com Modified: 2017-08-28 File: M1636.SchDoc Tmp Rev: V032...
  • Page 29 TO92 E B C E B C Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. LP-LED2X-4X Product(s): PCB#: M1636 Rev#: EML Rev#:...
  • Page 30 SiHB15N60E SiHB15N60E 4148 CHD8-06 8128 600V YS#8826 #4 GND 4214 4213 4213 4213 4213 4213...
  • Page 31 3. FASTEN M1636 PCB TO HEATSINK Z1699 USING 3 YS# 8805 SCREWS. Z1698 8805 THERMAL GREASE THE LENGTH OF THIS SURFACE PIC 1 Assembly Documentation Section: LP-LED2X-4X Product(s): THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD. PCB#: M1636 Rev#: EML Rev#: Sheet...
  • Page 32 TO92 E B C E B C Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. LP-LED2X-4X Product(s): PCB#: M1636 Rev#: EML Rev#:...
  • Page 33 3105 RELAY 1C 3105 K1:2 D1005 L1:1 CDSF4148 RELAY 1C K1:1 W250 1669 1259 1206 0805 1280UH 400V RAD POLY 54.3uH DO214AA 3310 300W 24V 1256 12X25MM PSMN017-80 W6:1 0805 2494 1000U Rad .2 6725 Vpfc 45UH TO220 +VCC 3308 6622 1206 5127...
  • Page 34 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE 31-MAY-2017 RELEASED FOR PRODUCTION 07-AUG-2017 MOVED HEADERS DOWN FOR BETTER PENETRATION OF MOTHER BRD 23-MAY-2018 9187 CHANGE W6 YS# 3538 TO YS# 4164 DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER#...
  • Page 35 1669 5217 ES1H 1K62 MURA260T3 5864 LNK306G R263 D206 42.7UH C221 MURA260T3 5267 4164 3309 U202 D207 1000U 100U 5864 3310 1256 100K 100K 1000U 300W 24V 5531 150U R157 3K32 XF3955 5218 1259 ZD201 M1636 M1636 MODULE 1280UH 6545 100K 100K 1N5406...
  • Page 36 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES SPECIAL PRODUCTION NOTES HEATSINK FROM M1636 ASSEMBLY 1. Cli ch all re arts irst. 2. ASSEMBLY A Use assembly i ly thermal rease to ro t a back o ceramic art 4181 be ore assembly o to Heatsi k HS1 (1669).
  • Page 37 ASSEMBLY PAGE 2 - AFTER WAVE 1. Place tie- ra aro L3. A ter RTV a tie- ra are a le e s re that art is ali le e o tli e be ore RTV sets. See Pic 3. 2.
  • Page 38 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE 31-MAY-2017 RELEASED FOR PRODUCTION 07-AUG-2017 MOVED HEADERS DOWN FOR BETTER PENETRATION OF MOTHER BRD 23-MAY-2018 9187 CHANGE W6 YS# 3538 TO YS# 4164 07-SEP-2018 9282 ADD MYLAR INSULATOR #Z8801 BETWEEN COIL L3 AND HEATSINK. DATE VER# DESCRIPTION OF CHANGE...
  • Page 39 BLOCK 100N 100N 0805 0805 PCB Title See PcbDoc for default clearance rules. Note: You must define your own rules for -HI and +HI. ECAD Incidentals Section: LP-LED2X Product(s): PCB#: Rev#: EML Rev#: Sheet M1488 Modified: File: Tmp Rev: 04-May-18 ECO.SchDoc...
  • Page 40 PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: LP-LED2X THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. Product(s): PCB#: Rev#: EML Rev#: Sheet...
  • Page 41 3. PCBSA USE PIZZA CUTTER TO SEPARATE BOARD FROM PANEL WHERE SMT COMPONENTS ARE CLOSE TO THE SCORE LINE. YS# 3425 YS# 8636 Assembly Documentation Section: LP-LED2X Product(s): THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD. PCB#: Rev#: EML Rev#:...
  • Page 42 1206 1206 10 W10I W10J TP PIN33 +3V3 100N 0805 1206 0805 100N DGGND PIN 54 GROUNDED +24V TP PIN31 TO ENABLE LP-LED2X DGGND DGGND DGGND Elec W11B 0805 470N 100N +24V DGNDBLU FDFS6N754 1206 +3V3 2 PIN MALE HEADER +3.3V SUPPLY...
  • Page 43 XLR MALE 0805 UART2_RX +3V3 3923 100N PIN 1 UART2_RX SPRKGAP SOD123 SOD123 0805 DGGNDX 100N 0805 100N Section: PTE19 LP-LED2X PTE19 Product(s): PCB#: Rev#: EML Rev#: Sheet M1488 DGGNDX DGGNDX Modified: File: Tmp Rev: DGGNDX DGGND 04-May-18 INPUT-OUTPUT-X2.SchDoc V031...
  • Page 44 MODE ADDRESS er Dime sio 3.938 +/- .015 MIC1 4193 600R 100N 100N 3922 10R0 3923 TLV2316 FDFS6N754 1000UH 2343 100N CHASSIS GND CONTROL INPUT 470N 100R 100N BLUE TOOTH 470N GND TP5 PIN TO TEST ANTENNA +3V3 SUPPLY POD #2 POD #1 RADIATION PATTERN TP PIN31...
  • Page 45 3. PCBSA USE PIZZA CUTTER TO SEPARATE BOARD FROM PANEL WHERE SMT COMPONENTS ARE CLOSE TO THE SCORE LINE. YS# 3425 YS# 8636 Assembly Documentation Section: LP-LED2X Product(s): THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD. PCB#: Rev#: EML Rev#:...
  • Page 46 PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: LP-LED2X THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. Product(s): PCB#: Rev#: EML Rev#: Sheet...
  • Page 47 LP-LEDXSTAND ADAPTOR PIN ONLY Documentation Owners Manual Service Manual *NOTE: Replacement grills & HF Driver supports are 'Special-Order' and are only available while the model is in production. ** Internal Lightbulb not shown Service-QuickGuide-LP-LED_X-00-1v1.xlsx for more info go to yorkville.com...

  • Page 48: Dmx Modes

    Bluetooth LP-LED/X SMART S t a g e L i g h t i n g L i g h t b a r s MODES ™...
  • Page 49 LP -LED/X-Series S t a g e L i g h t i n g DMX™ M LP-LeD2X & LP-LeD4X oDes for Specific operating instructions for the DMX™ modes are available in the specific DMX™ controller operation manual. Mode 1 (4 DMX™ channels, ALL Dip switches OFF)
  • Page 50 LP -LED/X-Series S t a g e L i g h t i n g CH 1 – Red for Pod 1 CH 2 – Green for Pod 1 CH 3 – Blue for Pod 1 CH 4 – White for Pod 1 CH 5 –...
  • Page 51 LP -LED/X-Series S t a g e L i g h t i n g CH 14 – Strobe Speed for Pod 2 CH 15 – Strobe Intensity/Brightness for Pod 2 CH 16 – Sync to Master CH 8 CH 17 – Red for Pod 3 CH 18 –...
  • Page 52 LP -LED/X-Series S t a g e L i g h t i n g DMX ™ MoDes PoUr LP-LeD4X Des instructions d’utilisation spécifiques pour les modes DMX ™ sont disponibles dans le manuel d’utilisation spécifique du contrôleur DMX ™. Mode 1 (4 canaux DMX ™, tous les commutateurs "Dip"...
  • Page 53 LP -LED/X-Series S t a g e L i g h t i n g C 1 – Rouge pour Pod 1 C 2 – Vert pour Pod 1 C 3 – Bleu pour Pod 1 C 4 – Blanc pour Pod 1 C 5 –...
  • Page 54 LP -LED/X-Series S t a g e L i g h t i n g C 16 – Synchronisation au C 8 (Master) C 17 – Rouge pour Pod 3 C 18 – Vert pour Pod 3 C 19 – Bleu pour Pod 3 C 20 –...
  • Page 55 WORLD HEADQUARTERS CANADA U.S.A. Yorkville Sound Yorkville Sound Inc. 550 Granite Court 4625 Witmer Industrial Estate Pickering, Ontario Niagara Falls, New York L1W-3Y8 CANADA 14305 USA Voice: (905) 837-8481 Voice: (716) 297-2920 Fax: (905) 837-8746 Fax: (716) 297-3689 DOC-LP-LED_X-DMX-MODES-00-1v2 • August 22, 2017...
  • Page 56 Yorkville Sound 550 Granite Court Pickering, Ontario Canada L1W 3Y8 www.yorkville.com Auto Attend: (905) 837-8550 Fax: (905) 837-8746...

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