Related Manuals for Sinclair Electronic Automatic Grommet PG-239
Summary of Contents for Sinclair Electronic Automatic Grommet PG-239
- Page 1 Model PG-239 Electronic Automatic Grommet Operating Manual (800) 624-2408 (530) 626-9386 Fax (530) 626-5144 6686 Merchandise Way Diamond Springs, Ca 95619 www.sineqco.com...
- Page 2 - We urge you to follow this advice, and appreciate your trust at the moment of buying the machine. SINCLAIR EQUIPMENT ASSUMES NO RESPONSIBILITY ABOUT THE INCORRECT USE OF THIS MANUAL OR INCORRECT INTERPRETATION OF THE INSTRUCTIONS PROVIDED. MACHINE IDENTIFICATION AND PLATES...
- Page 3 DESCRIPTION OF THE MACHINE AND ITS OPERATION. MACHINE MODEL PG-239. AUTOMATIC ELECTRONIC WITH TWO HOPPER BOXES FOR PLACING GROMMET AND WASHER. The machine consists of a metallic stand with a wood base on which the machine is mounted. The pedal and the electronic equipment that control the machine are located in the stand. The head of the machine is comprised of a machine housing and two raceways (one on each side).
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Page 4: Installation
INSTALLATION The operator can work in a seated position. The minimum space recommended is 7ft width by 5ft depth. The machine comes with a 6 ft long cable. WARNING: We recommend not having the power cord totally stretched. MACHINE HANDLING The transportation of this machine requires a series of operations. -
Page 5: Learning Instructions
!BEFORE STARTING THE MACHINE, READ THESE WARNINGS CAREFULLY! - Before connecting the machine to the electrical outlet or the compressor, it should be placed in its permanent location. Do not connect any electrical devices to the machine before it has been placed in its permanent location. -
Page 6: Machine Description
In order for the machine to set different grommet models, certain parts need to be changed. (SEE THE ADJUSTMENTS SECTION OF MANUAL.) SINCLAIR EQUIPMENT will accept no responsibility arising from the use of this machine in any way different from that which is described in this instruction manual. - Page 7 6 Amp fuse. Fuse holder. Uses a 6 amp fuse to protect the machine from high voltage. The IMO V3 device is responsible for the electrical working of the machine. It must not be opened or manipulated except by an authorized technician, or with the consent of Sinclair Equipment.
- Page 8 OTHER MACHINE USES For setting grommets without the washers, or punching out holes, all the washers must be removed from the hopper box and the guides, the grommet raceway must be moved back and the top and bottom dies (parts nº 217, 218, 219 and 229) must be replaced by other parts specific to this task. THIS MACHINE MUST NOT BE USED FOR ANY FUNCTION OTHER THAN THAT FOR WHICH IT WAS ORIGINALLY DESIGNED AND WHICH IS SPECIFIED IN THIS INSTRUCTION MANUAL: THE AUTOMATIC SETTING OF GROMMETS WITHOUT...
- Page 9 The dealer that sold you this machine or directly Sinclair will let you know about the parts that should be replaced. If no part of the set of dies needs to be replaced, continue at point 8.
- Page 10 ADJUSTING THE TIGHTNESS OF SETTING, CHANGING DIES Machine model PG-239 can set grommets in different types of material of different thicknesses. For a perfect grommeting action you can adjust the pressure that the dies put on the grommets. Each time the dies are changed, or a different material is used, it may be necessary to adjust the machine so that a proper setting is achieved.
- Page 11 If what you want is simply to make perforations in the material, you must place a new complete set of dies and make the following adjustments: With the machine disconnected from the power source: - Empty both the deposits and railings of any grommets and washers, - Move the grommet railing to the left and secure it with a small puncher to the front raceway bracket part nº...
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Page 13: Maintenance
The electrical part of the machine the IMO V3 is clearly marked with a yellow triangle and does not need any type of maintenance. Do not open unless directed to do so by Sinclair. The electrical parts of the machine: motors, cables, etc, come completely sealed and secured through nuts. -
Page 14: Troubleshooting
TROUBLESHOOTING... - Page 17 We strongly warn you that for any adjustment or any other manipulation that needs to be done, the machine must be disconnected from the electrical power source and the compressor air inlet. For any problem that may arise and can not be solved, please call the nearest distributor or get in contact directly with Sinclair Equipment.
- Page 18 Schematic Part # PGR239E Electronic Device IMO V3 PGR239113 Threaded Pin PGR239114 PGR239115 Screw PGR239149 Flywheel Detector PGR239153 Laser Pointer Bracket PGR239154 Laser Pointer Threaded Support PGR239155 Laser Pointer 155c PGR239155C Laser Pointer Set PGR239156 Flywheel Detector Bracket PGR239157 Motor Cover PGR239158 Flywheel Cover 158a...
- Page 19 Schematic Part # PGR23962 Screw To Fix Plunger Hsng PGR239165 Ring Guard 165H PGR239165H Ring Guard Bracket PGR239190 Plunger 183CA PGR239183CA Upper part of washer compensator axle 184CA PGR239184CA Lower part of washer compensator axle 185CA PGR239185CA Washer forcompensator axle 202CA PGR239202CA Plunger housing for 215...
- Page 20 WITHOUT WASHER COMPENSATOR Schematic Part # PGR23962 Screw To Fix Plunger Hsng PGR239165 Ring Guard 165H PGR239165H Ring Guard Bracket PGR239190 Plunger PGR239202 Plunger Housing PGR239215 Upper Guide Collar PGR239216 Lock Nut PGR239222 Upper Guide PGR239223 Plunger guide wheel for part #222 Description Schematic...
- Page 21 Schematic # Part # PGR23972 PGR239201 PGR239207 PGR239208 PGR239209 PGR239210 PGR239211 PGR239212 PGR239213 PGR239214 PGR239275 PGR239276 PGR239277 PGR239278 Description Screw for part 201 Mainshaft Housing Crankshaft Crankshaft Key Way Front Crankshaft Key Way Front Washer Front Crankshaft Nut Collar Collar Insert Plunger Cam Flywheel Washer Flywheel Spacer...
- Page 22 Schematic # Part # PGR239181 PGR239239 PGR239243 PGR239244 PGR239245 PGR239246 PGR239247 PGR239251 PGR239253 PGR239270 PGR239291 PGR239310 PGR239313 PGR239314 PGR239315 PGR239341 PGR239385 WASHERS RACEWAY Description Screws for part 246 Hopper box motor Brush pin Threaded pin for holding hopper box Brushes Brush Spacer Acrylic Box Cover Knob for opening the hopper box cover...
- Page 23 WASHERS RACEWAY (See parts list on following page)
- Page 24 Schematic Part # PGR23996 Driving stem spring holder PGR239102 Washer detector bracket PGR239194 Nut for part 195 PGR239195 Screw for part 196 PGR239196 Compensator base latch PGR239217 Top Die PGR239218 Top set spindle PGR239219 Bottom die PGR239220 Bottom die holder PGR239229 Top set spindle spring PGR239233...
- Page 25 Schematic Part # PGR239131 132m PGR239132M PGR239237 PGR239238 PGR239255 PGR239256 PGR239257 PGR239258 PGR239259 PGR239260 PGR239261 PGR239262 PGR239263 GROMMETS RACEWAY Description Schematic Finger cut off screw Spring for part 268 Stripper plate spring Raceway spring nut Front Hppr lwr brkt Mounting studs Mounting stud nut Front hopper lower bracket support...
- Page 26 Schematic Part # PGR239181 PGR239239 PGR239240 PGR239241 PGR239242 PGR239243 PGR239244 PGR239245 GROMMETS RACEWAY Description Schematic Screw for part 246 Hopper box motor Front hopper box mntg brkt Hopper box bottom plate Hopper box housing Brush pin Threaded pin Brushes Part # Description PGR239246 Brush spacer...
- Page 29 NOTES...