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amiad ICS-TCP Series Installation, Operation And Maintenance Instructions

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AMIAD WATER SYSTEMS
Installation, Operation
and Maintenance
Disclaimer:
This document and the information enclosed within it contain restricted and/or privileged information that are intended only for
usage by authorized Amiad technicians. If you are not a qualified Amiad technician you must not take any action in reliance on this
document, unless permitted by Amiad.
None of the procedures provided in this file may be used in any form or by any means without permission from Amiad.
If you received this file in error please notify Amiad immediately.
The confidential nature of and/or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file.
Amiad accepts no liability whatsoever, whether it was caused by:
1. Accessing or other related actions to this file.
2. Any links, procedures or materials provided/attached to this file.
Amiad assumes that all users understand risks involved within this file and/or its attached materials.
All the procedures, drawings, pictures and/or any other information provided in this document are presented as general
information only; they can be altered, removed or changed without any further notice by Amiad.
This document does not replace any certified drawing, procedure or information provided by Amiad in reference to a specific
customer, site or project.
All rights reserved.
Amiad USA Ltd.
120-J Talbert Road
Mooresville, NC 28117
ICS-TCP Series
Instructions
1 of 34
Tel: 704.662.3133
E-mail: info@amiadusa.com
Fax: 704.662.3155
Web: www.amiadusa.com

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  • Page 1 This document and the information enclosed within it contain restricted and/or privileged information that are intended only for usage by authorized Amiad technicians. If you are not a qualified Amiad technician you must not take any action in reliance on this document, unless permitted by Amiad.
  • Page 2 Amiad USA Ltd. Tel: 704.662.3133 E-mail: info@amiadusa.com 120-J Talbert Road Fax: 704.662.3155 Web: www.amiadusa.com Mooresville, NC 28117 Table of Contents Table of Contents (page 2 ) Introduction (page 3 ) General Description (page 3 ) Pre Assembly & Start-up Checks...
  • Page 3 For each required service, follow the procedures outlined under the Maintenance Procedures section in this manual. If additional information beyond the scope of this manual is required, contact your local Amiad Representative or the factory.

  • Page 4: Startup And Operation

    Positive Suction Head Required (NPSHR) to avoid air intrusion or cavitation (vortexing at point of source). See appropriate pump curve included with your submittal. This is also very important when Amiad sweeper jets are in use. Entrapped air will always seek the highest elevation in the system. A valve in the system outlet will be at the highest elevation.

  • Page 5: Maintenance

    Amiad USA Ltd. Tel: 704.662.3133 E-mail: info@amiadusa.com 120-J Talbert Road Fax: 704.662.3155 Web: www.amiadusa.com Mooresville, NC 28117 2. Negative Lift Applications If the water level of the sump is lower than the centerline of the pump inlet, the use of a self-priming pump might be necessary.
  • Page 6 These are not provided as a standard option by Amiad, but are available if a valve kit is ordered. Loosen the nuts or threaded stud and remove the lid. Remove the basket and clean. Inspect the '0' ring or gasket and, if damaged, replace.

  • Page 7: Trouble Shooting

    Amiad USA Ltd. Tel: 704.662.3133 E-mail: info@amiadusa.com 120-J Talbert Road Fax: 704.662.3155 Web: www.amiadusa.com Mooresville, NC 28117 5. Clean and or replace the bag in the retainer basket. 6. Inspect all seals or O-rings (replace as necessary). 7. Replace the basket and bag into the unit and secure the lid.
  • Page 8 If the flow rate cannot be obtained, check for closed valves downstream of the separator, or restricted outlet piping. Systems with Amiad Sweeper Jets, you can use the Sweeper Jets to act as a control valve.
  • Page 9 Amiad USA Ltd. Tel: 704.662.3133 E-mail: info@amiadusa.com 120-J Talbert Road Fax: 704.662.3155 Web: www.amiadusa.com Mooresville, NC 28117 Pump Data and Spare parts: Amiad Pump Part No. 720401-000215 Amiad Pump Seal Kit Part No. 720401-000303 9 of 34...
  • Page 10 Pump Data Sheet - Scot Division of Ardox Corp. Company: Amiad Filtration Systems Name: ICS-TCP-900gpm-HH Date: 12/3/2015 Pump: Search Criteria: Size: 096-10-6.0x5.0 Flow: 900 US gpm Head: 70 ft Type: Endsuct-Encl Speed: 1750 rpm Near miss: 5 % of Head Synch speed: 1800 rpm Dia: 9.25 in...
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  • Page 20 INSTALLATION INSTRUCTIONS SCOT TYPE 21 SHAFT SEAL The seal assembly consists of these components: A SPRING B ROTARY SEAL HEAD C STATIONARY SEAT - May have an O-ring groove in seat (C) or a rubber cup seat (CC). CAUTION: This seal is a precision product and should be handled accordingly.
  • Page 21 SUCCESSFUL SEAL INSTALLATION 1. Read entire installation procedure before beginning installation. 2. Handle components carefully. Careless handling of the critical seal components may result in chipping, cracking or breakage. 3. Do not touch sealing areas. The sealing faces, O-rings, wedges, and bellows must kept perfectly clean.
  • Page 22 Amiad USA, INC Level I Filter Controller UL 508A Standard 22 of 34...

  • Page 23: Table Of Contents

    Page 2 Contents 1. Introduction ............................. 3 2. Safety................................ 4 2.1 Intended Use ............................4 2.2 Personnel selection and qualification ....................4 2.3 Informal Safety Measures ........................5 2.4 Hazards by electric power and cables ....................5 2.5 Safety Devices ............................. 5 3.

  • Page 24: Introduction

    If operated and maintained properly, it can be used for many years. Naturally we are dependent on your help as well. Please inform us on possibilities for improvements of our product. Do you have any questions? We are looking forward to you contacting us: Amiad USA, Inc. 120-J Talbert Road Mooresville, NC 28117...

  • Page 25: Safety

    • Service Personnel • The End-User has to ensure that only personnel implements activities on the Amiad Controller which have been commissioned to do so. Personnel, who are trained, broken in, instructed or personnel within the framework of a general vocational training must only implement activities on the Amiad Controller under constant supervision.

  • Page 26: Informal Safety Measures

    Page 5 2.3 Informal Safety Measures The operating and maintenance instructions have to be kept at the installation site of the Amiad Controller at all times. In addition to the aforementioned, the generally applicable, as well as the local regulations on the prevention of accidents and on the protection of the environment have to be proved and observed.

  • Page 27: Product Description

    Page 6 3. Product Description It enables users to have a powerful filter controls in a compact design. It is available in a wide array power classes and voltages to meet the needs of the world market. The filter system is driven typically by the differential pressure of the inlet and outlet, but can also use a pushbutton, remote start, or other start signals.

  • Page 28: Transformer

    Page 7 Transformer The transformer steps the high voltage down to a usable low voltage for the control components. It is protected with fuses on the primary side and circuit breakers on the secondary side. Exchanging the short-circuit protection of the controller should be exact one for one. Never increase the short circuit protection of the controller without consulting the Factory Controls Engineer first.

  • Page 29: Communication

    Page 8 3.4 Communication Amiad Controller has basic communication using standard dry-contacts for communicating with the end- user. Standard communication includes: Major Alarm Dry Contact • Motor on Dry Contact • If the end-user requires additional logic to incorporate the filter within their system, additional inputs are available.

  • Page 30: Operation

    4.1 Initial Operation Always use the appropriate PPE when working with electrical components. • With the electrical source isolated, connect the appropriate electrical connections to the Amiad • Controller. Check on the data plate to ensure the appropriate power supply is connected.

  • Page 31: Electro-Mechanical Controls

    Page 10 5. Electro-mechanical Controls Standard settings are set at the factory. These settings are tailored around a specific application. There is however a wide range of flexibility with this product. Above is the timing chart for the Flush Interval Timer. Above is the timing chart for the Flush Duration Timer This adjustable interval timer has a small dial for adjusting timing settings in 12 convenient larger ranges, and a larger dial for adjusting through the specific range for both timers.
  • Page 32 Page 11 Rev: 091014 Operating and Maintenance Manual 32 of 34...
  • Page 33 Amiad in advance. Amiad's obligation under this warranty shall be limited to, at its option, the repair or exchange, free of charge, of the Product or any part which may prove defective under normal use and service during the Warranty Period. The provision of a repaired or replacement Product during the Warranty Period will result in an extension of the Warranty Period by an additional period of 12 months, provided that the total accumulated Warranty Period shall in any event be no more than 18 months.
  • Page 34 Amiad USA Ltd. Tel: 704.662.3133 E-mail: info@amiadusa.com 120-J Talbert Road Fax: 704.662.3155 Web: www.amiadusa.com Mooresville, NC 28117 34 of 34...

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