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Installation Instructions for 81563
TIG & MMA Welder
200A AC/DC
Thank you for choosing JEGS welder!
For important safety Information, please read this manual and
understand the contents before operating this unit.
Safety Information- Proper operation & forethought is critical to safe
operation.
Electric shock can cause injury or death！
Improper use of an electric welder can cause electric shock, injury and death! Read all
Disconnect welder from power supply before assembly, disassembly, and maintenance of the torch,
contact tip or nozzles.
Always wear dry, protective clothing, leather welding gloves and insulated footwear. Use suitable
clothing made from durable flame-resistant material to protect your skin.
If other persons or pets are in the area of welding, use welding screens to protect bystanders from
sparks.
Always operate the welder in a clean, dry, well ventilated area. Do not operate the welder in humid,
wet, rainy or poorly ventilated areas.
The electrode and work (or ground) circuits are electrically "hot" when the welder is on. Do not allow
these "hot" parts to come in contact with your bare skin or wet clothing.
Separate yourself from the welding circuit by using insulating mats to prevent contact from the work
surface.
Be sure that the work piece is properly supported and grounded prior to beginning an electric welding
operation.
Always attach the ground clamp to the piece to be welded and as close to the weld area as possible.
This will give the least resistance and best weld.
FUMES & WELDING GASES CAN BE A HEALTH HAZARD!
Fumes and gasses released during welding can be hazardous. Do not breathe fumes
Always work in a properly ventilated area. Do not weld in confined spaces.
Never weld coated materials including but not limited to: cadmium plated, galvanized, and lead based
paints.
Shut off shielding gas supply when not in use.
precautions described in the Welder Manual to reduce the possibility of electric
shock.
that are produced by the welding operation. Wear an OSHA-approved respirator
when welding.
1-800-345-4545 jegs.com
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Summary of Contents for Jegs 81563
- Page 1 Installation Instructions for 81563 TIG & MMA Welder 200A AC/DC Thank you for choosing JEGS welder! For important safety Information, please read this manual and understand the contents before operating this unit. Safety Information- Proper operation & forethought is critical to safe operation.
- Page 2 Use welding blankets to protect painted and or flammable surfaces; rubber weather-stripping, dash boards, engines, etc. Ensure power supply has properly rated wiring to handle power usage. CAUTION！ The machine is mainly used in industry. It will produce radio waves, so the workers should use proper protection. 1-800-345-4545 jegs.com...
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Page 3: Welder Specifications
Welder Specifications 81563 200A AC/DC 81563 200A AC/DC Model Specifications Power Vol.（V） 1phaseAC/220±15% 1phaseAC110/220±15% Frequency（HZ） 50/60 50/60 Rated input current（A） 20.7 22/13 Output current （A） 10-180 10-160 No load Vol. (V) 10/220±15%222201phaseAC220± Output Vol. (V) 16.4 Pre-flow（Seconds） Pulse duty（%） 20-80... - Page 4 Put the eyelet on the end of the torch cable to the fastening socket at “+” polarity of the panel, turn clockwise and fasten. When using the pedal control, connect its two-pin plug and three-pin plug with the relevant socket on the panel. 1-800-345-4545 jegs.com...
- Page 5 ① Power plug, AC220V ② Regulator ③ Welding clamps ④ Argon welding torch ⑤ Grounding clamps 1-800-345-4545 jegs.com...
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Page 6: Operation
Prevent water and steam from entering into the machine, if they enter into the machine the internals need thoroughly dried before use. If the welding machine will not be operated for long periods of time, it must be stored in a clean dry area. 1-800-345-4545 jegs.com... -
Page 7: Notes Or Preventive Measures
If this happens leave the machine turned on, which allows the cooling fan to run. Once the machine reaches a safe operating temperature the malfunction indicator light will go out and the machine will work as normal again. 1-800-345-4545 jegs.com... - Page 8 There is EMI or RF interference from electrical wiring or other equipment affecting the machine. Stick is burnt out Pulse duty is too high, which causes the torch to overheat. When welding aluminum, cannot break oxidized film Wrong welding value (Aluminum requires AC) Pulse duty too low 1-800-345-4545 jegs.com...
- Page 9 3. Control Switch (Stick / Tig welding) is damaged, or in wrong position. 1. Wrong welding value 6.When welding aluminum, 2. Pulse duty too low cannot break oxidized film 7. Stick is burnt out Pulse duty is too high, reduce it. 1-800-345-4545 jegs.com...