Electro-Sensors SG1000E Manual

SG1000E Sub-Turn Shaft Monitor

SG1000E general description

The SG1000E is a Sub-Turn Shaft Monitor with a 4-20 mA
output. The SG1000E is a rugged, medium cost encoder-based
monitoring device that enables the end-user to very accurately
monitor a process shaft's position, allowing very accurate
operations. The SG1000E has two modes: calibration mode,
and normal operating mode. A simple calibration procedure
teaches (programs) the SG1000E the fully-closed (0% open) and
fully-open (100% open) process positions. Once programmed,
the SG1000E outputs a 4 mA DC signal when the process is in
the fully-closed position, and outputs a 20 mA DC signal when
the process is in the fully-open position. Any process position
between fully-closed and fully-open, is represented by the output
signal being proportionally between 4 and 20 mA.

Physical Appearance and Installation Overview

Figure 1 is the front-view of the SG1000E, showing the encoder-
output-shaft.
Cable
The SG1000E attaches to the process's shaft, or similar rotating
mechanical component, using an "end-of-shaft" mounting
method. See Figure 2. The SG1000E's encoder-shaft-end
screws into a single 3/8-inch diameter hole, to a depth of 0.625
inch, having 3/8" – 16 UNC-2B threads.
Even though the SG1000E is mounted to the process shaft via
the "end-of-shaft" mounting method, installation of flexible
conduit and of the optional stabilizer bracket is recommended,
which allows the SG1000E to "float" along with any wobble
of the process's shaft while still preventing the SG1000E from
rotating along with that shaft (see Fig. 2).
Note: The stabilizer bracket's U-bolt is slightly oversized
to provide about 1/8" of slack between it and the
SG1000E. The U-bolt's slack prevents it from
rigidly clamping to the SG1000E's conduit port.
SG1000
U-Bolt
with slack
Flexible
conduit
6111 Blue Circle Drive
Minnetonka, MN 55343
Phone: 952.930.0100
Fax: 952.930.0130
ISO 9001:2000 Certified
Encoder-Shaft
3/8"-16 UNC-2A threads
Figure 1:
Process Shaft
Stabilizer bracket
(use is optional)
Structural Framework
Figure 2:

Electrical connections

The SG1000E's electrical cable has three wires, plus a shield-
wire. Connect as follows: (See Figure 3):
Red
(+)
Requires
User Installed
Class 2 Isolated
+24Vdc
-
Black
Power Supply ( )
• Connect the shield wire to the earth ground.
• Connect the black wire to the power-supply (-) terminal.
• Connect the red wire to the power-supply (+24 Vdc)
terminal.
• Connect the clear wire to a resistive load of 250 Ω to
500 Ω, (usually this load is internal to a PLC, etc.).
Note: The clear wire is the 4-20 mA DC output line.
The other side of the 250 Ω to 500 Ω load must be
connected to the power-supply (-) terminal.
• See Figure 4 below for related information.

Calibration Procedure

Calibration consists of teaching the SG1000E the encoder
values for the fully-closed (0% open) and fully-open (100%
open) positions. The eight calibration steps are as follows (once
the user is familiar with the calibration procedure they need only
follow the underlined portions as a quick calibration guide):
1) Remove (twist CCW) the back-end-cover from the
SG1000E.
This provides access to the edge of the SG1000E's printed
circuit board, namely the direction switch SW1 (the slide
switch), and the calibration switch SW2 (the push-button
switch). See Figure 4 for locations of these switches.
CCW
SW2
R8
R7
TB1
Ground
Screw
Free Catalog and Application Assistance
SG1000
Ammeter
(optional)
+ -
Clear 4-20mA
PLC, Etc.
4-20mA
Shield
250 to 500
ohm load
Figure 3:
CW
CW(OFF) CCW(ON)
SW1
SW1 Detail
Red
Clear
Black
Shield
Figure 4:
1.800.328.6170
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990-002440 Revision D