Pedelec Groove Next User Manual

Epac electrically power assisted cycle
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PEDELEC GROOVE NEXT
EPAC ELECTRICALLY POWER ASSISTED CYCLE
Original User Guide | EN
Version 1 | 16.10.2017

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Table of Contents
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Summary of Contents for Pedelec Groove Next

  • Page 1 PEDELEC GROOVE NEXT EPAC ELECTRICALLY POWER ASSISTED CYCLE Original User Guide | EN Version 1 | 16.10.2017...
  • Page 2: Table Of Contents

    EN-36 maintenance EN-24 VII. Pedelec Groove Next* EN-11 Technical requirements EN-36 3.14 Gears EN-25 Connecting the Smartphone 3.15 Wheel EN-25 with the Pedelec EN-36 Disconnecting Smartphone from Pedelec EN-36 *dependent on model EN-2 Original User Guide | Pedelec Groove Next...
  • Page 3 Tips EN-47 7.4.1 Range EN-47 7.4.2 Storage EN-48 7.4.3 Cleaning EN-48 8. Battery charger EN-49 Safety information EN-49 Technical details EN-51 Overview EN-51 8.3.1 EN-51 Functions EN-51 8.4.1 Charging a battery EN-51 Original User Guide | Pedelec Groove Next EN-3...
  • Page 4: Introduction

    This symbol in conjunction with the signal word "WARNING" pass on the user manual and information pack to other people who will use, maintain or repair this Pedelec. Failure to do so can lead to indicates a potentially dangerous situation. Failure to comply with this safety warning can result in serious injury. uncertainty which may cause death, severe injuries and/or damage to equipment.
  • Page 5: I.ii The Pedelec Groove Next

    "IMPORTANT" two declarations of conformity and component guides with your Pedelec indicates a potentially dangerous situation. Failure to comply with Groove Next. The following points describe the contents of the information this safety instruction can result in damage to the Pedelec and its pack in more detail.
  • Page 6: Component Guides

    Component guides Method B 1. Insert the CD. In the component guides you will find important information on using and 2. Right-click once on "Open Folder to Show Files". maintaining the components of your Pedelec. Often they also provide information on any warranties. If there is no specific user guide included 3. Left-click on "Start" twice. for the particular component you are interested in, look in our “Original 4. Select the required language.
  • Page 7: Eu Declarations Of Conformity

    – and also be liable for prosecution. You must always have at least one hand on the handlebars. Always observe the relevant national traffic regulations. Otherwise you run the risk of a serious accident. Before using your Pedelec abroad, find out about the regulations applicable in that country. Original User Guide | Pedelec Groove Next...
  • Page 8: Germany

    The use of cycle paths is regulated as for normal bicycles. A parking light function is also permitted. » The use of children trailers and cycle trailers is generally permitted for Pedelecs. EN-8 Original User Guide | Pedelec Groove Next...
  • Page 9: Replacement Bulbs

    They reflect light in both directions household waste. (forwards and backwards). Reflector (or At least Per wheel Yellow reflective wheel Attached to the spokes at an angle of stripe) 180˚. They reflect light to the sides. Reflective stripe (or Per wheel R ing-shaped reflecting white stripe. wheel reflector) Original User Guide | Pedelec Groove Next EN-9...
  • Page 10: Intended Use

     II.III Service book Page EN-6 - stipulated by the Do not exceed the permitted overall weight of the Pedelec as this can manufacturer. Fluctuations in consumption and battery power as well as result in fracturing or failing of important safety parts (such as the a reduction of capacity ...
  • Page 11: Pedelec Groove Next

    Down tube with integrated battery 13 Fork Battery charger Disc brake, front wheel Front wheel hub incl. dynamo 16 F ront wheel Wheel rim Clamping bolt for removing the battery Pedal *dependent on model Original User Guide | Pedelec Groove Next EN-11...
  • Page 12: General Safety Information

    Do not use the bike if it is not in perfect technical condition. If you are unsure, ask your cycle dealer to check it over. DANGER Inspect your Pedelec before every trip and after each time it has been transported anywhere or left unattended  4. Before every...
  • Page 13 If you do have to tighten something yourself, a full list of torque settings is in Section Do not clean the Pedelec with a water hose or high pressure washer.  10. Torque settings Page EN-55 (strict adherence to which is a Although the components are sealed, damage to the cycle may still requirement).
  • Page 14: Protection From Theft, Manipulation And Loss

    This makes it easier to describe and identify if stolen. The following measures can help you to protect your Pedelec from theft and manipulation and to recover it if it has been stolen: Have the police code for your Pedelec;...
  • Page 15: Before Your First Ride

    Before your first ride Attaching the pedals 1. Screw the right-hand pedal (marked ‘R’) into the right-hand pedal Make sure that your Pedelec is adjusted to your height and ready to use. crank in a clockwise direction. Familiarise yourself with the basic functions of your Pedelec. 2. Screw the left-hand pedal (marked ‘L’) anticlockwise into the left-hand DANGER pedal crank.
  • Page 16: Adjusting The Saddle Height

    4 mm Allen key. Determining the correct saddle height 2. Move the seatpost into the right position. 1. Sit on the Pedelec and at the same time lean against a wall. For 1. Loosen seat clamp(s) 2. Turn the foot pedal on the opposite side to the wall to its lowest point.
  • Page 17: Moving The Saddle

    1. To move the saddle, loosen the front and rear saddle clamping bolts (M6) by turning them anticlockwise with a 5 mm Allen key. Turn the saddle clamping bolts completely two to three times at most, otherwise the whole mechanism could fall apart. Original User Guide | Pedelec Groove Next EN-17...
  • Page 18: Tilting The Saddle

    If you are unsure how to set the turns. tightening torque, please ask your cycle dealer. 4. Ensure that the newly-tightened saddle does not tip; test it by pressing down on the front and back alternately. EN-18 Original User Guide | Pedelec Groove Next...
  • Page 19 Allen key into the opening in the upper required, tighten the M3 bolt with a spacer and turn this anti-clockwise to 1.5 Nm torque. The M4 bolt must be loosen it. It is best to proceed in small tightened with a 2 Nm torque. Tighten both steps. A quarter of a rotation is often enough to adjust the fit. bolts in the clockwise direction. Original User Guide | Pedelec Groove Next EN-19...
  • Page 20: Fitting The Smartphone Holder

    Depending on the direction that you turn it, the front and rear light will turn on or off. You will need to step on the pedals to activate the lights. For 3. Attach the upper Smartphone holder Front light EN-20 Original User Guide | Pedelec Groove Next...
  • Page 21: Changing The Angle Of The Front Light

    3. Tighten the M5 bolt again by turning it clockwise. At the same time, light cable for the rear light passes through the seat post into the secure the locking nut with an 8 mm open-end wrench. down tube. Original User Guide | Pedelec Groove Next EN-21...
  • Page 22 7. Insert the new tail light and light cable into the rear light bracket. 8. Slide the light cable through the seatpost from above. Use a liner if necessary. 9. Position the tail light mounting on the seat stays. EN-22 Original User Guide | Pedelec Groove Next...
  • Page 23: Braking

    You could burn yourself if components can also be damaged. you touch them. If no value is shown on the component, use the torque settings from Section  10. Torque settings Page EN-55 Disc brake Original User Guide | Pedelec Groove Next EN-23...
  • Page 24: Chain

    WARNING 2. Brush the chain coarsely with a hand brush. Always remove the battery before starting to work on the Pedelec. 3. Then remove the old chain oil with a dry cloth. The cycle could switch on without warning and you could be seriously injured.
  • Page 25: Gears

    – but at the same time pedal lightly without force. Derailleur Inserting the rear wheel 1. Attach the chain. 2. Insert the rear wheel centrally in the drop-outs as far as it will go. Original User Guide | Pedelec Groove Next EN-25...
  • Page 26: 3.15.2 Replacing The Front Wheel

    2. Insert a 6 mm Allen key into the threaded axle and turn anticlockwise 4. Reinsert the Pedelec battery. until it releases. 3. Remove the threaded axle. 4. Remove the front wheel. EN-26 Original User Guide | Pedelec Groove Next...
  • Page 27: 3.15.3 Rims

    The maximum permissible pressure is marked on the side of the tyre in bar and psi (pounds per square inch). You can measure the tyre pressure yourself by using a tyre gauge. Alternatively, you can contact your cycle dealer. Original User Guide | Pedelec Groove Next EN-27...
  • Page 28: Before Every Trip

    Wheels Check the condition (damage, foreign bodies), concentricity and Do not ride the Pedelec if it is not in a technically satisfactory pressures of the tyres. condition. If you are unsure, ask a cycle dealer to check it over.
  • Page 29: Drive And Display Element

    Do not open up the display element. You may damage it beyond repair. if you ride on public roads with a “tuned” Pedelec. There is also a risk of a technical failure. Modified bikes of this type are excluded from the warranty and guarantee. Always remove the battery before starting to work on the Pedelec. Ac- cidental activation of the button may lead to severe injuries.
  • Page 30: Technical Details

    LEDs light in green: Assistance mode  Storage temperature -10 to +50 °C a) Configure/confirm b) Change assistance mode Recommended storage temperature 18 to 23 °C c) Show assistance mode Protection class IP 54 Weight 3400 g EN-30 Original User Guide | Pedelec Groove Next...
  • Page 31: Switching On The Pedelec

    EN-23. You must activate the brakes to stop the cycle quickly in a dangerous situation. The maximum brake force is Display Description Battery charge level greater than the propulsion force possible. This means stopping is guaranteed at all times by pressing the brakes. Note that the Pedelec Four LEDs light up 76 – 100 %  Groove Next does not switch off automatically after braking. Switch Three LEDs light up 51 –...
  • Page 32: Tips

    It is important to follow the guidance of the bike rack manufacturer. PLEASE NOTE There is no drive support during charging. Pedelec carried on a rear-mounted bike rack must have a suitable weather protection. Water ingress can damage the drive and its components. Bus, train and plane: Find out from your travel company well in advance if their regulations allow you to take your Pedelec with you.
  • Page 33: Trailer Bikes And Trailers

    5.4.2 Trailer bikes and trailers We recommend Weber (www.weber-products.de), Croozer (www.croozer.com) and Thule Chariot (www.thule.com) bike The use of trailer bikes and trailers is generally permitted for the Pedelec trailers and couplings. Ask your cycle dealer for advice. Groove Next, but please observe the following safety instructions: 5.4.3 Luggage rack...
  • Page 34: 5.4.3.1 Safety Information

    Serious falls can result. 5.4.3.2 Assembly Do not exceed the overall weight of the Pedelec because parts important for safety might fracture or fail. If this happens while M5/ 5 Nm you are riding the bike, it can lead to severe falls –...
  • Page 35: Storage

    PLEASE NOTE Display element Do not clean the Pedelec and its components with a water hose or high pressure washer. Damage may still result even though the components 1. Clean the outside of the display element with a slightly moist, are sealed.
  • Page 36: Kalkhoff Display App

    Display App. You can use this to display information on your cycling behaviour, set cycling profiles and maintenance intervals or navigate to your destination. Disconnecting Smartphone from Pedelec 1. To disconnect the Smartphone and Pedelec press “Connect” on the Technical requirements “Connect My Bike” display. Alternatively you can press the “Connect” button on another Pedelec that you want to connect.
  • Page 37: Ride Data Display

    Weather conditions 3. Tap on Battery charge level  7.3.1.1 Battery charge level Page EN-43 System support Speed Assistance mode  5.3.4 Display of the assistance mode Page EN-31 Maximise or minimise display field Display panel Original User Guide | Pedelec Groove Next EN-37...
  • Page 38: Ride Profiles

    7. Tap on “Use app”. The desired route will be Power displayed. Here you will find information on the number of charging processes and full charging processes. 6.4.5 Settings Performance You can select from the following: Dynamic, Regular and Relax. Each pro- file has an effect on the power at start-up, power delivery, maximum power and power consumption. For 7. Use the app For 7. The route is displayed EN-38 Original User Guide | Pedelec Groove Next...
  • Page 39: Service

    Give your Pedelec a name. Service reminder Perform an update To help you remember to maintain your bike, you can set the total kilo- metres or a date after which you will be reminded. Original User Guide | Pedelec Groove Next EN-39...
  • Page 40: Battery

    WARNING cause serious burns and fires. Further consequences can include malfunctions and a limited battery life. Do not store batteries in a Only operate your Pedelec with a suitable original battery. The use of box or drawer where they can be short-circuited by contact with each other batteries can cause explosions, serious burns and fires. Further other or with conductive materials (screws, paper clips, keys, coins, consequences can include malfunctions and a limited battery life.
  • Page 41 Dealers are able to have batteries collected free of charge an inspection. Please contact your cycle dealer. under hazardous goods regulations. Original User Guide | Pedelec Groove Next EN-41...
  • Page 42: Technical Details

    Type 7 Ah and greater. Position Down tube Only use the battery to operate this Pedelec, otherwise there is a risk Nominal capacity 6.3 Ah of damage to the device. Nominal voltage 36 V...
  • Page 43: Overview And Basic Functions

    Winter cover: You can purchase a neoprene winter cover (KD170618502) from your cycle dealer to protect the clip lock of the battery from moisture and dust in any weather. Original User Guide | Pedelec Groove Next EN-43...
  • Page 44: 7.3.1.2 Capacity

    7.3.1.2 Capacity 7.3.1.3 Sleep mode Capacity indicates the quantity of electric charge that the If you do not use your Pedelec for an extended period, battery can deliver or store. It is specified in ampere hours the battery management system (BMS) will switch to (Ah). Even when used properly, the capacity diminishes over sleep mode and thus prevent any deep discharge. Your time due to chemical reactions (ageing).
  • Page 45: Removing The Battery

    For 1. Unlocking the battery down tube. 2. Move the axle lever upwards until the battery is released. For 4. Removing the battery Axle lever For 2. Push the axle lever upwards Original User Guide | Pedelec Groove Next EN-45...
  • Page 46: Inserting The Battery

    2. Position the clamp in the Tensioning hook place so it does not break off and is not lost. tensioning hook. Clamp For 2. Position the clamp in the tensioning hook 3. Push the axle lever downwards and allow it to lock in place. EN-46 Original User Guide | Pedelec Groove Next...
  • Page 47: Tips

    Tyre pressure: If the tyre pressure is too low it is harder for the tyres to strong head wind. This is registered by the power sensor which in turn rotate. The drive unit needs to provide more assistance and the range requires the drive to work harder. decreases. Original User Guide | Pedelec Groove Next EN-47...
  • Page 48: Storage

    Do not allow dirt to dry out. It is best to clean the battery WARNING immediately after your ride. Remove the battery from the Pedelec before cleaning. Unintentionally pressing the button represents a risk of injury. EN-48...
  • Page 49: Battery Charger

    Check the charger, cable and plug before every use. Do not use the charger if you detect signs of damage. Do not open the charger yourself and only have it repaired by qualified experts using original spare parts. This poses a risk of fire and explosion. Damaged chargers, cables and plugs also increase the risk of electric shock. Original User Guide | Pedelec Groove Next EN-49...
  • Page 50 An overheated battery is damaged and may not be used again. Always stay with the charger when it is in use. Keep battery chargers away from sparks and fires. It can explode causing severe burns and fires. Further consequences can include malfunctions and a reduced service life. Ensure there is an adequate ventilation while charging. EN-50 Original User Guide | Pedelec Groove Next...
  • Page 51: Technical Details

    Damaged batteries must not be charged. Overview The battery can remain on the Pedelec during the charging Charger cable Power cable process. It can also be removed and charged elsewhere.
  • Page 52: Tips

    2. Unplug the charger from the mains socket. 3. Clean the casing with a slightly damp, soft cloth. If you charge the battery in the Pedelec, the charging progress will be displayed on the display element in the top 4. If the contacts are dirty, clean them with a soft, dry cloth.
  • Page 53: Faults

    Remedy Only the 3rd LED flashes. The ambient temperature is too high or too The permissible ambient temperature when charging is 0 to +40°C.    low. Only the 4th LED flashes. Please contact your cycle dealer.   Original User Guide | Pedelec Groove Next EN-53...
  • Page 54: Battery Charger

    Have your charger checked out by your cycle dealer; it may have to be replaced. Damaged batteries must not be charged or used for any other purpose. Contact your cycle Battery is damaged. Accident or fall involving the Pedelec or the battery has been dropped. dealer. The battery may have to be replaced.
  • Page 55: Torque Settings

    Tighten all screws and bolts Bolts on the display element that are relevant for safety with a torque wrench. This indicates the Luggage rack corresponding torque in newton metres (Nm). Smartphone holder If no values are shown on the component or component manuals, use the torque settings from the following table. Original User Guide | Pedelec Groove Next EN-55...
  • Page 56: Spare Parts

    User guides, service book and declarations of conformity are available for download in PDF format at: BG 2 Spare parts set (7 + 8 + 9 + 10) KD170418602 www.derby-cycle.com/de/downloads/downloads.html BG 3 Spare parts set (3 + 4 + 6 + 11) KD170418603 EN-56 Original User Guide | Pedelec Groove Next...
  • Page 57 www.kalkhoff-bikes.de DERBY CYCLE WERKE GMBH Siemensstraße 1-3 49661 Cloppenburg, Germany + 49 (4471) 966-0 info@derby-cycle.com www.derby-cycle.com © Copyright, reprinting, reproduction and distribution, even in part, are allowed only with the permission of Derby Cycle Werke GmbH. Misprints, errors and technical alterations reserved. 1973K0018030...

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