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Universal Flow Computer
Operating Manual
Bopp und Reuther Messtechnik GmbH
Am Neuen Rheinhafen 4 – D-67346 Speyer
Phone
+49 6232 657 - 0
Fax
+49 6232 657 - 505
Internet: http://www.bopp-reuther.de
E-Mail : info@bopp-reuther.de
Dimensions, weights and other technical details
subject to change.
UR06
A-EN-08728-UR Rev.D
08/2016
Page 1 of 55
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Summary of Contents for Bopp & Reuther UR06
- Page 1 Universal Flow Computer UR06 Operating Manual Bopp und Reuther Messtechnik GmbH Dimensions, weights and other technical details A-EN-08728-UR Rev.D Am Neuen Rheinhafen 4 – D-67346 Speyer subject to change. 08/2016 Phone +49 6232 657 - 0 +49 6232 657 - 505 Internet: http://www.bopp-reuther.de...
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Page 2: Table Of Contents
Universal Flow Computer UR06 Operating Manual Content Identification ..........................7 Area of Application ........................7 Intended use ........................7 Warning signs ........................7 Operational safety ......................7 Personnel for installation, start-up and operation ............. 7 ... - Page 3 Operating Manual Universal Flow Computer UR06 12.3.2 Switching on the universal flow computer ..............23 12.3.3 Input examples ......................24 Display Parameters ........................27 Information ..........................28 14.1 Time recording ........................ 28 ...
- Page 4 Universal Flow Computer UR06 Operating Manual 17.7.3 Flow rate factor ......................38 17.7.4 Bore diameter ......................38 17.7.5 TC pipe ........................38 17.7.6 TC bore........................38 17.8 Linearization ........................38 ...
- Page 5 Operating Manual Universal Flow Computer UR06 17.18.1 Air pressure ......................44 17.18.2 Pressure Q correction ....................44 17.18.3 Pressure mode 1 ... 3 ....................44 17.18.4 Default pressure 1 … 3 .................... 45 ...
- Page 6 Universal Flow Computer UR06 Operating Manual 17.26.4 Clear counters ......................51 17.26.5 Set value counter ....................51 17.27 Balancing ........................51 17.27.1 PT100 balancing offset / slope 1 ... 2 ..............51 ...
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Page 7: Identification
2 Area of Application 2.1 Intended use UR06 is designed to measure energy and flow rates for gaseous, vaporous and liquid media. Various types of volume, mass, flow, pressure, temperature and density transmitters can be connected. The measured values and the set parameters are used according to generally acknowledged rules of technology to form the media data. -
Page 8: Technical Modifications
3 System Design The universal flow computer UR06 is a state-of-the-art flow computer. UR06 has a graphical display, which allows users to view all the relevant measuring and calculation values. Using the menu guidance, it is possible to alter the configuration and parameters via the respective keys. Optional input and output cards are available to enhance device functioning. -
Page 9: Output
Operating Manual Universal Flow Computer UR06 Switchable hardware filter: Without, 50 Hz (for suppressing contact bounces) Active signals: Passive signals: O.C, relay, Namur (U approx. 8.5 V; I approx. 1.4/1.8 5 Output 5.1 Output signal Current, pulse, switching output/status, measuring transducer supply... -
Page 10: Operating Conditions
Universal Flow Computer UR06 Operating Manual 7 Operating Conditions 7.1 Installation conditions 7.1.1 Installation instructions Please read the operating instructions carefully prior to installation and start-up. 7.1.2 General information Observe operating data marked on the housing. Also observe data in the order confirmation and on the data sheet. -
Page 11: Constructive Design
Operating Manual Universal Flow Computer UR06 8 Constructive Design 8.1 Model / Dimensions 1. Standard plastic housing Front view: Wall installation: Bopp & Reuther A-EN-08728-URRev.B Subject to changes Page 11 of 55 Messtechnik GmbH... -
Page 12: Weight
Plug-in unit: Aluminum 9 Terminal Assignment 9.1 Standard housing UR06 in the standard housing has 36 double-row terminals; connection to the display occurs via a western plug. All terminal descriptions relate to hardware version HV3. Terminals of the basic device Designation... - Page 13 Operating Manual Universal Flow Computer UR06 M-Bus M-Bus interface M-Bus M-Bus interface Not occupied RS232 RxD Serial interface (Modbus); receive RS232 TxD Serial interface (Modbus); transmit RS232 GND Serial interface (Modbus); ground OC 1 + Digital output, open collector OC 1 -...
- Page 14 Universal Flow Computer UR06 Operating Manual The connection between the basic device and the display occurs via a cable with a western plug RJ10 at each end. Terminal assignment modules Module I-OUT Designation No. Function OC 1 + Digital output, open collector...
- Page 15 Operating Manual Universal Flow Computer UR06 Module M-Bus Designation No. Function Serial interface; transmit Serial interface; receive Serial interface; ground (internal connected) M-Bus + Connected to terminal 5 M-Bus - Connected to terminal 7 Module RS485 Designation No. Function Serial interface; transmit Serial interface;...
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Page 16: Plug-In Unit
9.2 Plug-in unit The UR06 plug-in unit has 3 - 4 removable 12-pole terminal blocks at the rear for the signal inputs and outputs. Energy is supplied via an IEC connector (230 V). There is an additional socket (3.5 mm jack) at the front for communication. -
Page 17: Connection Of External Sensors
Operating Manual Universal Flow Computer UR06 10 Connection of External Sensors 10.1 Active sensors Connection of sensors which have an individual power supply and an active output. Terminal Alternative terminals X2 13 X3 14 10.2 Passive sensors Connection of sensors which do not have a power supply (2-wire transmitter). -
Page 18: Active Digital Sensors
Universal Flow Computer UR06 Operating Manual 10.4 Active digital sensors Connection of digital sensors which provide a voltage signal. The input has to be configured via the software. Terminal Alternative terminals X1 26 ~50k X2 27 10.5 2-channel active digital sensors (dual pulse) Connection of digital sensors which provide a voltage signal. -
Page 19: 2-Channel Passive Digital Sensors (Dual Pulse)
Operating Manual Universal Flow Computer UR06 10.7 2-channel passive digital sensors (dual pulse) Connection of digital sensors which have a passive output (relay, open collector, NAMUR). The input has to be configured via the software. Terminal Alternative terminals X1 26... -
Page 20: Output Connection
Universal Flow Computer UR06 Operating Manual 11 Output Connection 11.1 Current outputs Active current output Terminal Alternative Alternative terminals module terminals 5, 7 6, 8 11.2 Digital outputs Optocoupler. Terminal Alternative Alternative terminals module terminals 6, 8 1, 3 7, 9 2, 4 11.3 Interfaces... -
Page 21: Display And User Interface
12 Display and User Interface 12.1 General information The universal flow computer UR06 is supplied with a factory default setting. Optionally, it can be set to the operating conditions specified in the order. See the enclosed configuration data sheet for the set values. -
Page 22: Display Of Parameter Navigation
Universal Flow Computer UR06 Operating Manual 12.2.2 Display of parameter navigation Header Parameter Passwords Parameter list > Application Scroll bar Type label Navigation arrow Display Marker for additional levels 12.2.3 Display of parameters Display of the parameter Current password level... -
Page 23: Operation
Operating Manual Universal Flow Computer UR06 12.3 Operation 12.3.1 Key functions Key symbol Name Key function Back Press this key to jump one level higher in the level structure. If a parameter has been altered, press this key to save the displayed value and to exit programming mode. -
Page 24: Input Examples
Universal Flow Computer UR06 Operating Manual 12.3.3 Input examples Example: Calling display values The data shown below is only an example. Depending on the configuration, the number of values and their sequence may vary. Current display 1xMinus 1xMinus UR06 UR06... - Page 25 Operating Manual Universal Flow Computer UR06 Example: Password Level1 = enter 0009 Current display 1xNext 1xNext UR06 Passwords Passwords Standard volume 1 Password Level1: Password Level1: 001234567.5 m3 **** 00** Volume 1 ▲ 000983382.4 m3 Access: #0 0 ... 9999...
- Page 26 Universal Flow Computer UR06 Operating Manual Example: Changing the date from 28.6.07 to 18.07.07 Current display 1xNext 3xNext UR06 Parameters Clock Standard volume 1 + Temperature Date: 001234567.5 m3 + Thresholds [18.06.07] Volume 1 + Outputs ▲ 000983382.4 m3 ►...
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Page 27: Display Parameters
Operating Manual Universal Flow Computer UR06 13 Display Parameters The function and availability of the display parameters depends on the actual configuration of the universal flow computer. Counters Temperature 1 subset Energy 1 Temperature 2 Energy 1 event Temperature 2 subset... -
Page 28: Information
Universal Flow Computer UR06 Operating Manual 14 Information 14.1 Time recording Time and date, as well as the operating, downtime, measuring, error and saturated steam hours can be displayed. Time Current time (no automatic summertime/wintertime changeover). Date Current date Operating hours... -
Page 29: Logbook
Operating Manual Universal Flow Computer UR06 15 Logbook 15.1 Event log Error messages, password inputs and other events are stored in the event log. Up to 100 entries are listed in chronological order; all error messages are listed with the time of their occurrence and elimination. -
Page 30: Search For Date
Universal Flow Computer UR06 Operating Manual 15.4.3 Search for date For faster finding an entry to a specific date, a date can be entered here. By completing the entry, the closest log entry is displayed. 15.4.4 Search for batch No. -
Page 31: Parameters
Operating Manual Universal Flow Computer UR06 16 Parameters 16.1 Parameter menu structure The operating menu is arranged as a tree structure. To illustrate the structure, certain levels are displayed below as a mind map. Branches without a dot are end branches, branches with a dot at the end continue to the next lower level. -
Page 32: Level 2 And 3
Universal Flow Computer UR06 Operating Manual 16.1.3 Level 2 and 3 Page 32 of 55 Subject to changes A-EN-08728-URRev.B Bopp & Reuther Messtechnik GmbH... -
Page 33: Parameter Description
Operating Manual Universal Flow Computer UR06 17 Parameter Description If necessary, default settings are highlighted in bold type. 17.1 Passwords 17.1.1 Password L1 … L4 Range: 1 … 9999, 0 = password deleted Default password without 0009 0099 0999 9999 5 password levels are supported for accessing the set values via keys or the communication interfaces. -
Page 34: Application
Universal Flow Computer UR06 Operating Manual 17.2 Application 17.2.1 Basic application The application specifies the basic characteristics. It is generally used to selectively control the parameter list, i.e. many of the parameters which are not required are hidden. At the same time, some functions in the device are (de-)activated, e.g. -
Page 35: Tag Number
Operating Manual Universal Flow Computer UR06 17.4.2 TAG number A measuring point number (TAG) can be entered. This is shown in the header of the display. If no text is entered, the header is not displayed. Range: 15 alphanumerical digits 17.4.3 Order number... -
Page 36: Primary Transmitter / Secondary Transmitter
Universal Flow Computer UR06 Operating Manual 17.6 Primary transmitter / Secondary transmitter The secondary transmitter basically has the same menu items as the primary transmitter. Only the parameters “leak flow mode”, “calibration threshold”, “residence time”, “total pulses”, “error pulses” and “min measuring period”... -
Page 37: External Control
Operating Manual Universal Flow Computer UR06 17.6.8 External control The respective channel can be switched on and off via the external control. When the channel is switched off, the flow rate is 0 and the counters are inactive, irrespective of the measured values. The function can also be used to toggle between the primary and secondary channel. -
Page 38: Orifice
Universal Flow Computer UR06 Operating Manual 17.7 Orifice 17.7.1 Orifice type Selection of the orifice (differential pressure device). Selection: Cross probe Orifice D-D/2 tap Venturi nozzle Orifice Corner tap ISA-nozzle Venturi tube Orifice flange tap Quad edge orifice Pitot tube... -
Page 39: Table
Operating Manual Universal Flow Computer UR06 17.8.2 Table The flow rate characteristic line can be linearized via up to 15 table points. The flow rate in % of the nominal flow and the deviation to the ideal characteristic line in % are entered. -
Page 40: Isentropic Exponent
Universal Flow Computer UR06 Operating Manual mineral oil 15°C). The calculation is carried out for all the media. The base pressure and base temperature are used to internally calculate the base density. Range: 0°C ... 100.0°C 17.10.5 Isentropic exponent If the primary or secondary transmitter is an orifice, the isentropic exponent is entered here. Refer to the literature for the values of various media. -
Page 41: Range
Operating Manual Universal Flow Computer UR06 Selection: Default 0/4..20mA Frequency 17.12.2 Density input Electrical assignment of the transmitter to the input signals. Select a current input for density transmitters with a current signal (I1 ... I4) and a digital input for transmitters with a frequency (DI1 ... -
Page 42: Parameter Special Fluid Enthalpy
Universal Flow Computer UR06 Operating Manual dyn. viscosity SO3 [m²/(NsK²)] T [°C] = temperature Range: -1e37 ... +1e37 17.13.3 Parameter special fluid enthalpy Polynomial coefficients for calculating the enthalpy of special fluid SO1- SO2. Enthalpy [kWh/kg] = SO1 * T + SO2 * T²... -
Page 43: Density 15°C
Operating Manual Universal Flow Computer UR06 density areas overlap with other media. With the settings B.1 to B.4 calculation is done with linear equation (PTB-A5, Method 1), in other settings according to the procedures described in the relevant standards. Selection: Crud Oil 610,5 …... -
Page 44: Dp Mode
Universal Flow Computer UR06 Operating Manual transmitter is > 19.5 mA. If a transmitter fails, calculation continues with the unaffected transmitter if it is in its measuring range. 17.17.1 dp mode Operating mode for the differential pressure transmitter. Selection: Default... -
Page 45: Scaling Of The Temperature Input In Current Input Mode
Operating Manual Universal Flow Computer UR06 vapor pressure 17.18.4 Default pressure 1 … 3 Default value for the pressure. If the "Absolute pressure mode" is set to "Default", all calculations are carried out with this default value. If a pressure transmitter is connected, this value is only used for calculation if a measuring fault has occurred. -
Page 46: Range: -100°C
Universal Flow Computer UR06 Operating Manual Range: -100°C ... 1500°C. 17.20 Thresholds Thresholds incorporate two function groups. The first function group has a monitoring function only. It is possible to monitor whether relevant measured values remain within their thresholds. An error message is displayed and a substitute value is generated if thresholds are exceeded. -
Page 47: Digital Outputs
Operating Manual Universal Flow Computer UR06 17.21 Digital outputs The digital outputs are universal digital outputs. They can be used for status messages (error, threshold, leak flow rate) as well as for pulse output of the counters. 17.21.1 Min. pulse width Determination of the minimum pulse / pause width of the pulse outputs. -
Page 48: Default Current Output 1 ... 2(6)
Universal Flow Computer UR06 Operating Manual Pressure 3 [bar] Current input 2 Power 3 [kW] Temperature 1 [°C] Current input 3 Vapor pressure 1 Temperature 2 [°C] Current input 4 Vapor pressure 2 Temperature 3 [°C] 17.22.2 Default current output 1 ... 2(6) Default value for checking the current transmission and for test purposes. -
Page 49: Data Logger
Operating Manual Universal Flow Computer UR06 17.24 Data logger 17.24.1 Log events Several log events can be chosen. Selection: off, Error comes, Error goes, Batch, Period, Day, Month, Record date, Modbus 17.24.2 Record date 1 .. 2 Enter the day on which the counters are to be recorded. If month = 0, then data are stored every month at selected day. -
Page 50: Modbus Address
Universal Flow Computer UR06 Operating Manual Selection: Unknown, METRA, B&R 17.25.5 Modbus address Primary address for reading via the Modbus protocol. Range: 0 … 1 ... 250 17.25.6 RS232 mode Selection of the Modbus protocol. In the mode = M-Bus, the settings of the first M-Bus are accepted. -
Page 51: Clear Counters
Operating Manual Universal Flow Computer UR06 Volume event subset Mass event Energy event subset Standard volume Masse subset Standard volume event Mass event subset 17.26.4 Clear counters All the counters are reset to 0. Alternatively, only counter groups can be cleared. -
Page 52: Certificates And Approvals
Operating Manual The application of cables stranded in pairs is recommended. Shielded cables are not required. However, if shielded cables are used, for example if recommended by the transmitter manufacturer, the shielding should not be connected to UR06. Example: Temperature sensor 4-wires, stranded in pairs e.g. - Page 53 Operating Manual Universal Flow Computer UR06 EEprom Para. Parameter after device restart outside Default value is used for the the permissible range affected parameter. EEprom count. Incorrect check sum of the counters saved in the EEPROM Pulses>max Buffer overflow. Pulse value or Output pulses are lost.
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Page 54: Units
Universal Flow Computer UR06 Operating Manual Volume 2 calculation. Energy 1 Measured variable fault for the energy No energy calculation. Energy 2 calculation. Conf. concentrat. 1 Error in configuration of concentration Conc = 0 Conf. concentrat. 2 measurement Concentrat. 1... - Page 55 Operating Manual Universal Flow Computer UR06 Acre foot 1233.481838 0.000810713 Mass -->> -->> Gram 0.001 1000 Kilogram Metric ton 1000 0,001 Pound 0.45359237 2.204622622 Short ton 907.18474 0.001102311 Long ton 1016.0469 0.000984207 Density -->> -->> Kilogram per cubic meter kg/m3...
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