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Summary of Contents for Heyl Softmaster ROE 2
- Page 1 Softmaster ROE 2 Microprocessor controllers for reverse osmosis plants Operating instructions...
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Page 2: Table Of Contents
Table of contents Input ................22 Table of contents..........2 End menu ..............22 General notes ............. 3 Information menu............22 Introduction ..............3 Programming ............. 22 Handling notes ............. 3 Enter password ............22 Safety notes ..............3 Change password............22 Installation and commissioning ........ -
Page 3: General Notes
Introduction These operating instructions describe the installation, operation and programming of the reverse osmosis controller Softmaster ROE 2. We recommend that, whilst familiarising yourself with the operation of the unit aided by this manual, you have immediate access to the operable controller in order to perform the functions and combinations as described. As certain functions are interrelated, it is advisable to follow the instructions in the given order. -
Page 4: General Description
General description Views of unit Wall-mounted variant ....Panel-mounted variant Terminal box ....Terminal box Drilling scheme for wall-mounted variant Panel cut-out for panel-mounted variant 435... -
Page 5: Description Of Display And Operating Features
Description of display and operating features A On/Off switch F "M" key Only the wall-mounted variant is equipped with a On/Off Call the menu and return from submenu levels. switch. Use this switch to switch the unit on or off. G "Run/Stop"... -
Page 6: Display Functions
Display functions Production Display of plant statuses 2.4µS/cm 18°C Display of water Display of temperature permeate conductivity (raw water or permeate) Display of active plant components Display - top line The top line displays plant statuses and error messages (described below) Display - bottom line The bottom line displays the conductivity (see technical data for measuring ranges) and water temperature (2-digit, only with automatic temperature compensation). -
Page 7: Operating Displays
Operating displays Production Plant is in operation and produces permeate with 12.3μS/cm of conductivity at a water temperature of 21C. 12.3μS/cm 21°C Standby Plant is on Standby with a permeate conductivity of 243 μS/cm. 243μS/cm Flush Flush program is active (flush after production or interval flush), Residual time 10 minutes. - Page 8 Error message ACD Permeate Max@ CD Permeate Max Permeate conductivity is bigger than the set limit value ALV Permeate Max@ 64.4μS/cm The maximum permeate conductivity has been exceeded for a longer period than the programmed test time (Delay Max) during. The error message is displayed and, according to the programming, the plant has been switched off. In addition to the error message, the yellow warning light @CDmax@ lights up.
- Page 9 Error message AExcess pressure@ Excess pressure The pressure switch behind the pressure pump for the protection of the units 16.8μS/cm 18°C against excess pressure has triggered. The plant has been switched off after the programmed delay time (Delay HP). Restart the plant via the "RUN/STOP" key. If renewed excess pressure occurs, the plant is switched off again after the delay time.
- Page 10 Error message AExcess quality flushing duration has been exceeded@ Exc.Q-flush. time Even after quality flush, the permeate conductivity is still bigger than the set limit 196.2μS/cm 18°C value ALV Permeate Max@. The error message is displayed and emergency service starts. The yellow warning light ACDmax@ additionally lights up.
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Page 11: Terminal Block Identification
Terminal block identification Functions (IN = input, OUT = output) Terminal Type Function Note 4x Mains-Protective earth Mains, N = Neutral Mains-input Mains, L = Live 230 - 240 V AC 8x Neutral switched Mains voltage, max. 4 A 8x Live switched Pump 1 - normally open Pump 1 - common Mains voltage, max. - Page 12 Continuation of terminal block identification Terminal Type Function Note Serial interface RS232, RxD Serial interface RS232, TxD Parallel to D-SUB-plug RS-232 (J3) Serial interface RS232, DTR/DSR Serial interface RS232, load Terminal blocks for mains supply and relay outputs (displayed relay position: Device reenergised) Terminal block for inputs and interface Serial interface RS232 PIN 2 - RxD...
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Page 13: Description Of Relay Outputs
Description of relay outputs PU1 / PU2, pressure pumps 1 and 2 Driving motors with different power consumptions can be used for the pressure pump of the osmosis plant. Fuse protection occurs internally via a safety fuse T6.3A. When using a three-phase motor, an appropriate power protection contactor has to be pre-connected. -
Page 14: Bp By-Pass Valve (Emergency Program)
BP By-pass valve (emergency program) A level transmitter which is installed below the empty level of the storage tank is required for the operation of the plant with emergency program. Connect the switch to the input "PROG". Output "BP" switches if the level "Emergency program"... -
Page 15: Description Of Signal Inputs
Description of signal inputs Note! Connect the signal inputs "MP", "HL", "LL", "HP", "LP", "STOP", "CO" and "PROG" only to volt-free contacts! MP Motor protection When using pumps which are equipped with a motor protection circuit breaker with a volt-free message contact, it is possible to connect this switch to input "MP". -
Page 16: Hp Excess Pressure
HP Excess pressure Connection for volt-free pressure switch Function Type of contact Test time Action S Switch off of the plant programmable Pressure monitoring in front programmable S Continuous alarm normally closed/ of or behind the unit 01 - 99 seconds S Entry in error list normally open Install a maximum pressure governor either at the raw water side or at the concentrate side in order to protect the unit. -
Page 17: Stop Switch Off Of The Plant
STOP Switch off of the plant Connection for volt-free pressure contact Function Type of contact Test time Action programmable switch off of the plant External switch off of the normally closed/ programmable plant normally open 01 - 99 seconds During a production, it might be necessary to interrupt the production externally via a switch. In the case of pre-connected single filter plants, the osmosis plant should not switch to AProductionA during regeneration in order to avoid the operation of units with hard water. -
Page 18: Cd1 Connection For Conductivity Sensor
CD1 Connection for conductivity sensor Terminal block identification: Equip the unit with a measuring amplifier for conductivity measurement. The conductivity sensor at connection CD1 measures and monitors the permeate conductivity. Different measuring ranges arise due to the connection of sensors with different cell constants: see chapter ATechnical data@. -
Page 19: Pt100 Connection For Temperature Sensor Pt100
PT100 Connection for temperature sensor PT100 Function Connection Test time Action Temperature PT100, none Temperature compensation factor compensation integrated in sensor or programmable 0.01 - 9.99%/C external Temperature monitoring PT100, programmable Continuous alarm integrated in sensor or 1 - 99 seconds Entry in error list external programmable... -
Page 20: Functioning
Functioning Switching on and power failure After switching the unit on and after each power failure, the plant automatically returns to the Standby position. Prior to the Standby-position another flush takes place according to the programmed flushing duration (see programming). The plant can either be switched on manually by pressing the ARUN/STOP@ key ("Production/Standby") or, e.g., automatically via existing level transmitters in the storage tank. -
Page 21: Emergency Program / By-Pass
Emergency program / By-pass The function "Emerg. Program/BP" has to be selected for the input "PROG" in the menu "Funct. PROG". In addition to this, the contact type has to be selected. A float switch, which signals the emergency program, is connected to the input "PROGA. -
Page 22: Programming
Programming Start menu Call the menu via the "M" key. “M“ Menu selection The current line position is displayed as a heading in CAPITAL LETTERS. Activate the selected/displayed menu option with the "ENTER" key, i.e. you "jump" into a submenu. Call the next menu point with the "DOWN"... -
Page 23: Flushing Duration
Flushing duration FLUSHING DURAT. Enter the desired duration for the re-rinsing (also see AFlush after production@): The components selected under AFlushing mode@ as well as the flush valve FV are active Duration during flush. Interval flush INTERVAL FLUSH Enter the interval for the automatic flush during standstill of the plant in hours and the desired duration in minutes. -
Page 24: Temperature Compensation
Temperature compensation TEMP.-COMPENSAT. Automatic/manual Please connect a temperature sensor PT100 to the connection APT100" and program automatic automatic compensation if the temperature compensation of the conductivity should occur manual automatically. Factor 2.00 Factor (temperature coefficient in %/C) Enter the temperature compensation factor of the medium to be measured. The value for Temperat. -
Page 25: Function Excess Pressure
Function Excess pressure , Input excess pressure monitoring HP FCT.EXCESS PRESS Program the desired effect of the connected contact for monitoring the pressure pump, normally closed or normally open. norm. closed - norm. open Delay HP Delay time in seconds after which an alarm is triggered and/or the plant should be Delay HP switched off if the pressure is too high. -
Page 26: Water Meter 1
Water meter WATER METER 1 The controller has two independently operating water meter inputs. Water meter 1 can, e.g., be used to record the raw water quantity. Water meter 2 can be L/Imp. 1.000 used to record the permeate quantity. Set the impulse numbers for the contact water meters or turbines in the menu: WATER METER 2 Request the recorded quantities in the SERVICE menu, e.g.:... -
Page 27: Release
With the built-in serial interface, it is possible to either program the controller or to request controller data via a PC/laptop and to carry out remote maintenance via an none analogue, digital or wireless modem (the @Softmaster ROE 2@ program is necessary): read only Release mode: none... - Page 28 Calibration of the conductivity sensor CD Calibration should only take place with calibration solvents in accordance with DIN EN 27888 ! Inappropriate calibration leads to undefined display values ! Dry and zero point calibration With the calibration method CAL. CD ZERO, it is possible to compensate measuring errors (offset) which occur due to very long supply lines to the measuring sensor.
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Page 29: Operating Hours
Operating hours The unit records the operating hours of the pressure pump(s) and thus the load of the units. Request the current operating time in the service menu: SERVICE Operating hours "M" Reset the operating hour meter: After exchanging the pump(s) or the module, it is possible to reset the current operating time to 0 hours: ... -
Page 30: Menu Structure
Menu structure In order to call the factory>s basic setting, switch the unit on while pressing the ADOWN@ key. Your individual programming will be lost! 3035... -
Page 31: Technical Appendix
Technical appendix Example for an osmosis plant layout 3135... -
Page 32: Connection Example
Connection example (displayed relay position: Device deenergized) 3235... -
Page 33: Connection Example For 24 V
Connection example for 24 V (displayed relay position: Device deenergized) 3335... -
Page 34: Conformity Declaration
Conformity Declaration 3435... -
Page 35: Technical Data
Weight: approx. 2.6 kg We reserve the right to make technical changes without notice in the interest of constantly improving our products ....SOFTMASTER_ROE2_GB_180424.DOCX Gebrüder Heyl Analysentechnik GmbH & Co. KG Orleansstraße 75b D 31135 Hildesheim Scan the code and www.heyl.de...
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