SAFETY Basic information The basic condition for safe use and proper work of the FC-100 is the knowledge and attention of the safety information. Important for your safety! The following safety information must be observed by all persons who will work with the FC-100.
8 mm must be used. Only the intended PVC insulated cables may be inserted into the funnel guide of the FC-100. Never insert solid metal parts or items. The stripping knifes would be damaged. Third party reconstruction and changes of the FC-100 beyond retooling are not allowed because of...
Authorized user Only authorized and instructed users are allowed to work with the FC-100. The user has a responsibility to other persons inside the FC-100 working place. The customer must make the instruction for use accessible to the user and ...
8 mm. Due to the short cycle times (1.5 s) and simple changing of cross-sections (below 10 s) the FC-100 is not only suitable for use in workshops but also in complex cable production systems.
1 Grip For transport of the FC-100. 2 Funnel guide The cable to be processed is inserted into the FC-100 through the funnel guide. Once it has been inserted, work commences automatically. 3 Counter (000000 to 999999) The counter counts the number of end-sleeves used.
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12 Transformer fuses One 4.0 A/T/250 V fine wire fuse for secondary device. 13 Reverse button Pressing this button puts the FC-100 in the maintenance position. Pressing again will put the FC-100 in start position. 14 End-sleeve dispenser holder Holds the end-sleeves reel dispenser.
COMMISSIONING 1. Chose the installation site The installation site of the FC-100 must be level and horizontal. Observe the working conditions in chapter safety, section places for use. 2. Prepare the dispenser Open the dispenser and tear-off the strap at the edge (1).
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4. Fit the end-sleeve feeder Verify that the tool insert is not installed yet. Slide the cover (1) back. Insert the end-sleeve feeder (2) sideways and place it on the bolts (3). Check that the end-sleeve feeder has clicked properly into place.
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Close the cover (2). Be sure that the end-sleeves band is fed properly. Connect the mains cable with the appropriate connectors (3,4) to the FC-100 and the mains supply. Diagram 8 Place to operation mode The FC-100 is now ready for operation.
Poor cut 3. Start the FC-100 Check that the cover (1) is closed. Turn on (position I) the FC-100 with the mains switch (2). Check that counter (3) is at 0. If the counter is not at 0 refer to chapter faults.
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Insert the cable (1) straight into the funnel guide until it stops. Crimping and stripping works automatically. Pull out the cable (2) straight when the FC-100 has stopped. Refer to chapter faults when operating faults or unsuccessful crimping occurs.
Disconnect the mains supply from the FC-100 and open cover. Read counter if required. Turn off the FC-100 with mains switch (1). Disconnect mains cable (2). Slide back the cover (3). Pull the pin (4) upwards and pull out the end sleeves (5).
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3. Remove the end-sleeve feeder Pull the end-sleeve feeder (1) towards the rear and remove it sideways (2). Put the end-sleeve feeder into the accessories box. Diagram 18 Remove the end-sleeve feeder Continue as described with step 2 to 7 in chapter commissioning. ...
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The end sleeve is not separated from band. Fault condition 6 Counter respectively FC-100 do not work. Fault condition 7 The FC-100 works too slow but counter works. Fault condition 8 Crimp stamp or crimp forging die is defective. ...
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Fault condition 1 Cable cannot be inserted. Cable can only be inserted in start position (front) and not in maintenance position (rear). Press the reverse button (1) to move the FC-100 into start position. Diagram 19 Move the FC-100 into start...
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Press the reverse button (6) to move the FC-100 into start position. Pull out the cable (7). Diagram 22 Remove the cable After mounting the tool insert and insertion of the end sleeves the FC-100 is ready for operation. 20 ...
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Disconnect the mains supply from the FC-100 and open cover. 1. Stop operation Read counter (1) if required. Press the reverse button (2) to move the FC-100 into start position. Turn off (position 0) the FC-100 with mains switch (3).
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Pull the pin (1) upwards and pull out the end sleeves (2). Close the cover (3). Connect mains cable (4). Turn on (position I) the FC-100 with the mains switch (5). Press the reverse button (6) to move the FC-100 into start position.
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If stripping is faulty, check whether the selected cable cross-section corresponds to the cross-section size of the tool insert and the end-sleeve feeder block. The tool inserts must be adapted to the cable cross-section if the FC-100 has not been properly tooled. The cross-section of the cable must also be checked.
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Counter respectively FC-100 do not work. 1. Check mains connection Check that the mains cable is connected with the appropriate connectors to the FC-100 and the mains supply. Make sure that you have supply to the plug socket is properly.
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Fault condition 7 The FC-100 works too slow but counter works. Remove mains fuses, disconnect the FC-100 from mains! Pull out mains plug (1). Unscrew the fuse holder (2). Check the device fuses (3). Replace defective device fuses. The corre- sponding article number is stated in chapter spare parts.
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Part Cross Section Art. No. Packing unit Mains fuse 006202 230 V: T 0,63 A ES-CS0006 115 V: T 1,25 A Device fuse FC1-006494 T 4,0 A Crimp die FC1-004932 Crimp stamp FC1-004933 centring fork bottom FC1-007059 centring fork top FC1-007058 with tube centring fork top...
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Power consumption ........................80 VA Working range ..................0.5 - 2.5 mm² 20 - 14 AWG End sleeves .................. In Bands acc. to DIN 46228 Part 4 Press form ......................Trapezium shaped Cycle time ............................ 1.5 s Control system ..............Microprocessor supported curve control Counter ..........................
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EC machine directive. This declaration becomes void if changes are made to the machine without our permission. Name of the machine: Automatic crimper for insulated end sleeves Machine type: FC-100 FC-100 US (120 V) Relevant EG- Machine Directive 2006/42/EG EC directives: EG- Low-voltage directive 2006/95/EG EMV standard 2004/108/EG Applied...
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