AeroVironment TurboDX EVSE-DX Installation Manual

Ev charging station

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TurboDX
TM
EV CHARGING STATION
INSTALLATION GUIDE

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Summary of Contents for AeroVironment TurboDX EVSE-DX

  • Page 1 TurboDX EV CHARGING STATION INSTALLATION GUIDE...
  • Page 2 Dual voltage charger may be branded under different names. No portion of these materials may be duplicated, used or disclosed without prior written permission from AeroVironment, Inc. Disclaimer: This user guide includes the latest information available at the time of printing. AeroVironment, Inc. reserves the right to make changes to this user guide and/or product without further notice.
  • Page 3: Customer Support

    OWNER’S RECORD model: TurboDX EV Charging Station serial number (s/n): purchase date: A NOTE ON CUSTOMER SUPPORT To ensure superior service, please take note of your Serial Number when contacting Customer Support. Write down the Serial Number of your charger in the “Owner’s Record” above. The Serial Number can be found on the side of the charger.
  • Page 4: Table Of Contents

    SAVE THESE INSTRUCTIONS! This manual contains important instructions for the TurboDX EV Charging Station that shall be followed during installation, operation and maintenance of the unit. TABLE OF CONTENTS SECTION 1: INTRODUCTION ..............1 Symbol Usage ..................2 About Your TurboDX EV Charging Station ........2 Packaging Components ..............4 Installation Preparation ................4 SECTION 2: INSTALLATION STEPS FOR WALL MOUNT ....6...
  • Page 5: Section 1: Introduction

    SECTION 1 INTRODUCTION...
  • Page 6: Symbol Usage

    SYMBOL USAGE DANGER Indicates information about safety practices which, if not followed, may result in serious injury or death....................... Indicates information about safety practices which, if not followed, could result in personal injury or are necessary to WARNING prevent fire or equipment overheating.......................
  • Page 7 This product must be grounded. If it should malfunction or break down, WARNING grounding provides a path of least resistance for electric current to reduce the risk of electric shock. The TurboDX will not operate unless the ground is connected. Do NOT DROP coupler.
  • Page 8: Packaging Components

    PACKAGING CONTENT Inside the box you’ll find: - TurboDX EV Charging Station - M5 x 10 mm Electronics Cover Mounting Screws - #10 x 2” Mounting Screws with Sealing Washers NOTE: If you are missing any of these parts, please call Customer Service 1-888-833-2148. REQUIRED TOOLS (not included) The following tools are required for installation: Electronic Stud Finder...
  • Page 9 Charger mounting site should be located as close as possible to the dedicated upstream circuit breaker. • Area around installation site should be free of debris and clutter. • Do not install charger near heat source (i.e. furnace, water heater, etc.). •...
  • Page 10: Section 2: Installation Steps For Wall Mount

    SECTION 2 INSTALLATION STEPS FOR WALL MOUNT...
  • Page 11: Step 1-12

    STEP 1 Use stud finder to locate wall stud. Mark the center of the wall stud with a line. For installation on a concreate wall or masonry skip to Step 2. STEP 2 Measure and mark a point on the wall. Refer to local building codes for required distance from floor that the unit shall be installed.
  • Page 12 STEP 3 Decide location of utility wiring entrance: bottom or rear entry. Use a hole saw or step drill, to create hole sized for the current level of the charge; follow dimple and groove features on enclosure for hole location. Diameter of drilled holes will depend on type and size of conduit fits used.
  • Page 13 STEP 5 For installing wallbox onto a pedestal, use the dimensions shown to drill holes onto face of pedestal. 3.25 8.90 STEP 6 For rear utility power entry, installation shall use a ½” NPT x 1-1/2” threaded pipe nipple with three ½” sealing lock nuts and two ½” female grommets, as shown. Make sure all fittings are properly tightened.
  • Page 14 STEP 7 For bottom utility power entry, install conduit fitting and tighten locknut. Use the proper fitting for the corresponding conduit size. Verify that the fitting meets the local code requirements. STEP 8 VEHICLE LINE L2/N Make all utility power and ground wire hookups to terminal block and grounding lug inside enclosure (wiring for North America shown).
  • Page 15 STEP 9 Install and fasten the electronics cover assembly to the enclosure using 6 screws. Screws shall be torqued to a minimum 15 ft/lbs. STEP 10 Attach front face to front of electronics cover by inserting latches into mounting holes. Tighten captive screw on bottom of enclosure to secure cover.
  • Page 16 STEP 11 Wrap the output cable around the enclosure. Run the charger power-up procedure to prepare it for use. STEP 12 POWER-UP PROCEDURE: Turn on the circuit breaker. Verify charging station is powered on. During startup of the TurboDX EV Charging Station, the system goes through a self-test to ensure correct operation.
  • Page 17: Section 3: Troubleshooting

    CHAPTER 3 TROUBLESHOOTING...
  • Page 18 TROUBLESHOOTING Please refer to this Troubleshooting Guide for possible solutions to common errors or difficulties with charging your vehicle using your portable charger. Do not attempt to repair or service the charger yourself. NOTE There are no user serviceable parts inside. A RED TROUBLE indicator may be triggered by several sources, including the charger, the utility service, or the vehicle.
  • Page 19 Problem Possible Cause Solution RED TROUBLE Utility fault 1. Power cycle charger at breaker Indicator is blinking box. rapidly 2. If the condition persists, have a qualified electrician inspect the wall outlet ground circuit integrity. 3. Repair as required. Above temperature 4.
  • Page 20: Appendix

    APPENDIX...
  • Page 21: Specifications

    SPECIFICATIONS Model EVSE-DX Line input power: 208/240 VAC 16 amps continuous @ 240/208 VAC Output power: 32 amps continuous @ 240/208 VAC 20 amps @ 240/208 VAC Circuit breaker rating: 40 amps @ 240/208 VAC Frequency: 50/60 Hz Power draw at idle: <...
  • Page 22: High Voltage Warning

    HIGH VOLTAGE WARNING High voltage is present in your electric meter housing and power distribution service panel. Contact with high voltage can cause death or DANGER serious personal injury....................................................... DO NOT operate your charger with a damaged output cable, charge coupler, or module.
  • Page 23: Fcc Information

    FCC INFORMATION This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: • This device may not cause harmful interference. • This device must accept any interference received, including interference that may cause undesired operation. This product has been designed to protect against Radio Frequency Interference (RFI).
  • Page 24: Limited Warranty

    2) been registered with AV by Customer upon installation to activate the warranty, and 3) proof of purchase (including installation date), failure date, supporting installation and operation data. Mail Card To: AeroVironment, 1960 Walker Ave, Monrovia, CA 91016 upon installation to activate warranty. For additional warranty assistance please call 888-833-2148.

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