Related Manuals for Metos Induction Designer Series
Summary of Contents for Metos Induction Designer Series
- Page 1 Induction Designer Series Hold-Line Built-In Heat Retaining Models Installation, Operation and Maintenance Manual models HO/IN 3200-GN Original Instructions Part Number 4532287 Rev 5 12/15...
- Page 2 READ THIS MANUAL ABOUT THIS MANUAL Throughout this manual, the induction appliance model Warning indicated on the cover page is referred to as appliance, Read this manual thoroughly before installing, induction appliance or equipment. operating, or performing maintenance on the A period (.) is used in this manual as the decimal separator.
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Page 3: Safety Notices
Safety Notices Safety Notices DISCLAIMERS DANGER DEFINITIONS Disregarding any safety instructions may cause harm DANGER to people, the surroundings, and the equipment. The Indicates a hazardous situation that, if not avoided, will manufacturer and/or authorized representative are not result in death or serious injury. This applies to the most responsible for any damages or personal injury caused extreme situations. -
Page 4: Correct Disposal Of This Product
Safety Notices essential for maximum performance and trouble-free DANGER operation of your equipment. Visit our website All utility connections and fixtures must be maintained www.mtwkitchencare.com for manual updates, in accordance with local and national codes. translations, or contact information for service agents in your area. -
Page 5: Table Of Contents
Table of Contents Safety Notices Definitions..............................3 Safety symbols and Warnings on the Appliance ................3 Disclaimers ..............................3 Correct Disposal of This Product .......................4 Table of Contents Section 1 General Information Description of Product ....................... 7 Application ......................... 7 Compliances ........................7 Components and Features .................... - Page 6 Table of Contents (continued) Installation Instructions ....................29 Installing Heat Retaining Plate ....................... 29 Installing the Induction Generator ....................31 Installing the Control Unit ........................ 32 Electrical Installation .......................... 33 Function Test ........................35 Installation Appendix A: Main Power Supply Cable Wiring Diagrams ......36 Section 3 Operation Operation Safety—Disclaimer ......................
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Page 7: General Information
Section 1 General Information Description of Product Compliances Built with a robust construction, our induction appliances are compact and powerful with the revolutionary RTCS® or RTCSmp® Technology (Realtime Temperature Control System). North American models: The RTCS®/RTCSmp® Technology monitors continuously in •... -
Page 8: Components And Features
General Information Section 1 Components and Features 1. One (1) to four (4) Heat Retaining Plates 4. Cables Energy transfer is carried out by induction coils located With each heat retaining plate, a coil cable (2.5m [8.2’]) beneath the heating surface. Incorporated underneath and a sensor cable are provided. -
Page 9: Serial Number
Section 1 General Information Accessories Marketing Identifier Example: HO/IN 3200 Induction cooking equipment requires Induction Ready pans to operate. Please consult your equipment supplier for a list of our pan selection and prices. Product Series HO = Hold Line IN = Built-In Line Built-In Power (Watt) of Total Heat Plates 800, 1600, 2400, 3200... - Page 10 General Information Section 1 Part Number 4532287 Rev 5 12/15...
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Page 11: Installation
Section 2 Installation IMPORTANT INSTALLATION SAFETY AND ELECTRICAL REQUIREMENTS Warning Safety and Electrical Requirements This appliance component requires additional features and components to comply with appliance and electrical standards. It is the responsibility of the customer and installer to interpret and comply with all applicable national and regional health codes, safety and electrical standards in your jurisdiction. -
Page 12: Personal Protection
Installation Section 2 Caution Notice This equipment must only be operated under an Always refer to the serial plate on the appliance to verify approved ventilation system in accordance with all the electrical data. When the data listed on the serial applicable national and local regulations. -
Page 13: Exploded View Of A Typical Installation
Section 2 Installation Exploded View of a Typical Installation (Shown below, HO/IN 3200.) Heat Retaining Plate Control Unit Induction Generator Typical Applications on page 16 (NOT Provided) Air Intake filter and holder. See details in (NOT Provided) PACTAN silicone sealant for installation. Part Number = 70000015 Part Number 4532287 Rev 5 12/15... -
Page 14: Planning For Installation
Installation Section 2 Planning for Installation Cabinet Requirements The induction appliance is designed to be installed Read and understand all installation into a custom built counter or an island suite. You safety instructions at the beginning of must plan ahead for the location, ventilation and Section 2 Installation. - Page 15 Section 2 Installation NOTE: Additional air filters, ventilation fans, cooling Example 2. controls, and air ducts are the responsibility of the customer and installer. PREVENT WATER INGRESSION • Any ingress of water will damage the electronic equipment. Recommendations • Consider cleaning method and how it might impact your cabinet design.
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Page 16: Typical Applications
Installation Section 2 Typical Applications Water-tight environment: In this section you will find examples of the most common installations for the induction appliance. Mating surfaces between the appliance and Use the list of features below as your design guideline to coutertop are sealed with silicone (not shown, see ensure a proper cabinet is used for the application and Installation Instructions on page 29). - Page 17 Section 2 Installation APPLICATION EXAMPLE 1 installed behind an access panel. Air filter is installed on the panel. An exhaust opening is created on the • The equipment is built into a large, enclosed baffle or partition. The exhaust is vented into a separate compartment.
- Page 18 Installation Section 2 APPLICATION EXAMPLE 2 • The equipment is built into a small, enclosed Caution compartment of a buffet counter with an open base. When a short, direct path to the air intake fan is • Illustration, bottom, shows an example of mounting used, ensure to provide a finger guard on the fan.
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Page 19: Countertop Support Requirements
Section 2 Installation Countertop Support Requirements Flush-Mount Installation On A Typical Countertop Caution EXAMPLE 1 Consultants, fabricators and designers must consult their countertop suppliers when designing an appropriate (i) A typical countertop of 2 to 3 mm thick. (ii) A support structure and clearance for the countertop and support bracket is stud-mounted (or welded) onto the the installation. - Page 20 Installation Section 2 Flush-Mount Installation On Stone Countertop Top-Mount Installation On Stone Countertop (Option, Heat Plate with Top Mount Installation Frame) EXAMPLE 4 (i) A stone block is glued to the stone countertop. (ii) EXAMPLE 7 A chamfer is necessary to provide adequate exhaust (i) A support bracket (minimum 2mm [14-gauge]) is clearance.
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Page 21: Specifications
Section 2 Installation Specifications DIMENSIONS: HEAT RETAINING PLATE WITH FLUSH MOUNT INSTALLATION FRAME (STANDARD) Counter-top cut-out dimensions, see Detail A. Measurements in mm and [inch]. 528 x 328 [20.79 x 12.91] 520 x 320 [20.47 x 12.6] A Detail A — Counter-Top Cut-Out Dimensions Counter-top Counter-top cut-out = 528 x 328 [20.79 x 12.91] NOTE: Dimensions include widths for silicone joints on all four sides. -
Page 22: Dimensions: Heat Retaining Plate With Top Mount Installation Frame (Option)
Installation Section 2 DIMENSIONS: HEAT RETAINING PLATE WITH TOP MOUNT INSTALLATION FRAME (OPTION) Counter-top cut-out dimensions, see Detail A. Measurements in mm and [inch]. 588 x 388 [23.15 x 15.28] 520 x 320 [20.47 x 12.6] 548 x 348 [21.57 x 13.7] Detail A —... -
Page 23: Dimensions: Induction Generator
Section 2 Installation DIMENSIONS: INDUCTION GENERATOR Measurements in mm and [inch]. 3.1 [.122] 3.1 [.122] 3 [.118] Indicates the direction of airflow Coil connection Sensor connection Grounding for the heat plates Control unit connection, zones C and D Control unit connection, zones A and B Mains power supply connection Grounding for the mains power supply connection Installation clearance, air exhaust/air intake, minimum 40 mm [1.574”]... -
Page 24: Dimensions: Control Unit
Installation Section 2 DIMENSIONS: CONTROL UNIT Measurements in mm and [inch]. Cable provided for each control is 3000mm [118”] long. CAN/BUS connection. There are No Indicator Lights on the control units for RTCSmp Hold-Line models. Part Number 4532287 Rev 5 12/15... -
Page 25: Cut-Out Dimensions: Control Unit Installation Template
Section 2 Installation CUT-OUT DIMENSIONS: CONTROL UNIT INSTALLATION TEMPLATE Two options to install: front-mount or back-mount. NOTE: Install the unit in an UPRIGHT position. NOTE: The unit must be mounted onto a non-combustible surface. Front-Mount Installation Back-Mount Installation Mount the unit onto the back of a panel Mount the unit onto the front of a panel NOTE: Thickness of panel (below, item ): maximum 3mm... -
Page 26: Installation Clearance
Installation Section 2 INSTALLATION CLEARANCE CONFIGURATIONS Heat Retaining Plates: One induction generator controls up to 4 heat retaining plates. One control unit controls up to 2 heat retaining See Item 11, Dimensions: Heat Retaining Plate with plates. All possible configurations for each model are listed Flush Mount installation frame (Standard) on page 21 in the table below. -
Page 27: Parallel Installation And Clearance
Section 2 Installation Parallel Installation and Clearance NON-STONE COUNTER-TOP AND SPACING NOTE: The information provided in this section can only be REQUIREMENT used as a general guideline. Designers must consult their counter-top suppliers when designing the appropriate For non-stone counter-top materials, the heat plates can be support structure and clearance for the counter-top and the put side by side, and the joints between the glass-tops must installation. -
Page 28: Spacing Requirement For Multiple Appliances
Installation Section 2 SPACING REQUIREMENT FOR MULTIPLE APPLIANCES When installing two or more HO/IN appliances (each with one generator and one or more heat plates), a minimum gap of 75.0mm [2.95”] between the groups of heat plates is required. Examples: 1 HO/IN appliance 1, which has 1 generator and 2 heat plates. -
Page 29: Installation Instructions
Section 2 Installation Installation Instructions INSTALLING HEAT RETAINING PLATE NOTE: Countertop thickness of about 2mm is shown in Notice the illustrations as an example. Brackets and fasteners for To protect the induction equipment from water installation are not provided. penetration, you must apply and bond the silicone NOTE: Provide enough time for the silicone to cure per adhesive properly to create a water-tight seal. - Page 30 Installation Section 2 3. At the same time, press the flange into the silicone and level the appliance. Wipe up any excess silicone. FLUSH-MOUNT Method: TOP-MOUNT Method: 4. FLUSH-MOUNT ONLY. Apply food-safe silicone adhesive to fill the gap completely between the flange and the counter surface.
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Page 31: Installing The Induction Generator
Section 2 Installation INSTALLING THE INDUCTION GENERATOR Orientation The generator can be mounted horizontally or vertically. However, consideration must be given to electrical connections, cooling (fresh air intake and exhaust) and service access. Mounting Methods The generator can be installed using one or both of the 45 [1.77] following methods: 15 [0.59]15 [0.59]... -
Page 32: Installing The Control Unit
Installation Section 2 INSTALLING THE CONTROL UNIT NOTE: Do not dis-assemble the unit. Do not remove or loosen any screws on the control unit. NOTE: Install the unit in an UPRIGHT position. NOTE: The unit must be mounted onto a non-combustible surface. NOTE: Thickness of panel: typical = 1.5mm [0.06”, 16 gauge], maximum = 3mm [0.12”, 12 gauge]. -
Page 33: Electrical Installation
Section 2 Installation ELECTRICAL INSTALLATION Connecting the Components Read and understand all installation safety instructions regarding Electrical and Personal NOTE: Always follow instructions on the labels that are Protection. affixed next to the connectors and cables. NOTE: Ensure the cables are connected correctly to the Warning correct induction field. - Page 34 Installation Section 2 To connect the components: 2 Heat Plates, 2 Control Units Warning Ensure the control knobs are in the 0 (OFF) position BEFORE connecting the appliance to the electrical supply. ON-Position OFF-Position Any position 0 or Line 3 Heat Plates, 2 Control Units where 0 or is pointing Line is not...
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Page 35: Function Test
Section 2 Installation Function Test 6. To ensure the appliance works properly, follow instructions in Function Test on page 35. Read and understand all installation safety instructions at the beginning of this section. Observe also ALL operation safety requirements in section 3 Operation. -
Page 36: Installation Appendix A: Main Power Supply Cable Wiring Diagrams
Installation Section 2 Installation Appendix A: Main Power Supply Cable Wiring Diagrams 208V HO/IN Appliances L2 (N) L2 (N) GND L1 L2 120V, 230V HO/IN Appliances GND L1 N Part Number 4532287 Rev 5 12/15... -
Page 37: Operation
Section 3 Operation OPERATION SAFETY—DISCLAIMER OPERATION SAFETY—PERSONAL PROTECTION Notice DANGER Induction appliances are more powerful, heat up The on-site supervisor is responsible for ensuring that pans quicker, and cook food faster than conventional operators are made aware of the inherent dangers of cooking equipment. - Page 38 Operation Section 3 Cooking with Induction Glass-Tops Models Warning Warning Short Cook Time Never Leave An Empty Pan On Cooktop Induction appliances cook food faster than conventional Induction appliances heat up empty pans very quickly. cooking equipment. To avoid overheating and burning, Never operate the appliance with an empty pan.
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Page 39: Important Rules-Operation And Maintenance
Section 3 Operation Important Rules—Operation and Maintenance Follow these simple rules to ensure reliable and repeatable performance of your induction equipment: Keep kitchen temperature below 40°C [105°F]. Use only pans that fits the glass. Do not use oversized pans. C/104 C/41 C/104 C/41... -
Page 40: Proper Induction Chafing Dish Or Pan
Operation Section 3 Proper Induction Chafing Dish or Pan CONDITION MATERIAL • Pans with layer separation (outward and inward • USE cookware made of conductive and magnetic bubbles), arching or partially detached bottoms must be materials. If the pan bottom attracts a magnet, the pan replaced. -
Page 41: Size Of Pan
Section 3 Operation Placing Pan On A Heat Plate Each cook zone of our appliances is equipped with the SIZE OF PAN latest RTCS® or RTCSmp® sensors. These sensors monitor The RTCSmp® HO/IN 800/1600/2400/3200 models are temperature and cookware continuously in realtime. designed to work with induction suitable serving pans in To obtain optimal results from the sensors: standard or GN (Gastronorm) sizes: 1/1, 2/4, 1/2, 2/3, and... -
Page 42: Temperature Control And Display
Operation Section 3 Temperature Control and Display Automatic Pan Detection, No Pan No Heat When a temperature or power level is selected, the ON-Position OFF-Position appliance supplies energy only when a pan is placed in the Any position 0 or Line cook zone. -
Page 43: Maintenance
Section 4 Maintenance MAINTENANCE SAFETY—DISCLAIMER Warning DANGER Allow heated equipment / glass surface to cool down before attempting to clean, service or move. It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Warning Assessment to ensure adequate protection during maintenance procedures. -
Page 44: Personal Protection
Maintenance Section 4 PERSONAL PROTECTION DANGER All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during installation, maintenance and servicing. Always allow appliance to cool. DANGER Use appropriate safety equipment during installation, maintenance and servicing. -
Page 45: Daily Cleaning And Maintenance
Section 4 Maintenance Daily Cleaning and Maintenance Weekly Cleaning and Maintenance GLASS CLEANING AIR INTAKE FILTERS Notice Inspect and Clean Fresh Air Intake Filter We strongly recommend using air intake filters in all installations to protect the equipment from grease particles. -
Page 46: Troubleshooting
Section 5 Troubleshooting Symptoms DANGEROUS ELECTRICAL VOLTAGE DANGER • When a malfunction occurs, the appliance may be in one of the following states: If any part of the appliance is cracked or broken, Stop • The appliance switches off immediately. and Immediately Turn Off the appliance. -
Page 47: Troubleshooting Without Error Code / Flash Code
Section 5 Troubleshooting Troubleshooting Without Error Code / Flash Code Symptom Possible Cause Action Pan does not heat up on glass-top. No power supply. Check incoming power supply (Example, power No heat to griddle or braising pan. cable plugged into the wall socket). Check kitchen Indicator lamp is OFF (dark). - Page 48 Troubleshooting Section 5 Number of Flashes Error Code Problem Action (Indicator Lamp) ( Display) ..Normal Operation. Normal Operation. — . — . — . “ Unsuitable induction cooking pan. Check pan material. 1 “ Internal wiring/coil connection Contact an authorized service agency. malfunction.
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Page 49: Wearable Parts List
Section 5 Troubleshooting Wearable Parts List Photo Part Number Description 70000015 Silicone Seal PACTAN 7076, 310ml. For installation and water- tight seal. Part Number 4532287 Rev 5 12/15... - Page 50 THIS PAGE INTENTIONALLY LEFT BLANK...
- Page 52 INDUCS AG BAHNHOFSTRASSE 25, CH-9100 HERISAU / AR, SCHWEIZ TELEFON: +41-(0)71 350 05 88 FAX: +41-(0)71 350 05 89 WWW.INDUCS.CH Every new piece of Manitowoc Foodservice equipment comes with KitchenCare™ and you choose the level of service that meets your operational needs from one restaurant to multiple locations. StarCare –...
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