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Summary of Contents for PumpWorks 610 PWD
- Page 1 HOUSTON, TEXAS 77061 ISSUED FOR REFERENCE ONLY ISSUED FOR CUSTOMER APPROVAL CERTIFIED AS-BUILT ClarkLacey 22Feb16 APPROVED BY: DATE:...
- Page 2 INSTALLATION OPERATION & MAINTANENCE Model: PWD Page 2 of 28 Model: PWD Rev. B_12/2/2015...
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Page 3: Table Of Contents
Shutdown ..............................21 Extended Shutdown ..........................21 MAINTENANCE Preventative Maintenance ........................21-22 Mechanical Seal / Bearing Housing Removal ..................22-26 Rotating Element Removal ......................... 26-27 TROUBLESHOOTING Troubleshooting ..........................28-29 REVISIONS Revisions ..............................29 Page 3 of 28 Model: PWD Rev. B_12/2/2015... -
Page 4: Company Details
All machinery is marked visibly with: — the business name and full address of the manufacturer — Model — Size — ATEX Marking — Serial number — The year construction was completed Page 4 of 28 Model: PWD Rev. B_12/2/2015... -
Page 5: Declaration Of Conformity
claratio on of Inc corporat tion (Ma achinery EC Decla aration of Conf formity (ATEX) MANUFAC CTURER: Pum mpWorks 610 PRODUCT T DESCRIPTIO ON: PWM 8 x 10 x 13HE 8- -STAGE PART NUM MBER: 00.00 0126 DATE MAN NUFACTURED D: 01/14/15 APPLICAB BLE EUROPEA... -
Page 6: Scope
DESCR RIPTION The P PWD is an A API 610 type BB1 design - The PWD ut tilizes three c choices of be earing axially sp plit, between... - Page 7 GENER RAL SAFET Alwa ays follow p proper lock out tag out Neve r change th he service o of this procedure es, on all p potential ene rgy sources p, for whic ch it was d designed, w without when serv vicing this equ uipment.
- Page 8 internation nal, nation state, loca regu ulations. SAFETY Y PRECAU UTIONS BEF FORE WOR RK IS STA RTED age. Correc ct/repair the problem pri ior to e operator m must be awa are of safety putti ng back it bac ck into servic precaution ns to prevent...
- Page 9 disas ssembly of the pump, remove plug gs, or not open an ny vent or d rain valve or disco onnect piping remove plugs while system pressurize Never oper rate a pump without a pro operly Make sur re that the p pump is isola ated from the insta...
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Page 10: Safety
PumpWorks 610. retrieval system or transmitted in any form or by DESIGN PERFORMANCE The PWD pump is specifically designed to PumpWorks Engineering Department meet performance conditions based on service, should be consulted prior to changes in product... -
Page 11: Specific Gravity
If there is a base plate involved, it should be drain holes are plugged to prevent entry of supported in a manner to prevent base insects and contaminants. distortion. This is to prevent putting undue stress Model: PWD Rev. B_12/2/2015... -
Page 12: Long Term Storage
PumpWorks 610 suggest contacting a firm experienced in the foundation design and installation of base plates, if internal company resources are not available. -
Page 13: Leveling
PumpWorks 610 base plates are manufactured base plate in all directions, and to ensure that with leveling screws on the bottom flange, near there is no twist or bow between the driver and the anchor holes. -
Page 14: Lifting
“soft” The pump mounting feet should be checked feet, only as necessary to eliminate the soft foot to ensure that no soft foot condition exists. condition. Shims should be stainless steel, and Model: PWD Rev. B_12/2/2015... -
Page 15: Driver Installation
Ensure that no “soft foot” alignments can produce satisfactory results, condition exists on the motor or pump, if this has PumpWorks 610 strongly advises that laser not been performed. See the section “Pump alignment equipment utilized Installation”... -
Page 16: Couplings
See Figure 3 for typical housing increase. arrangement. Once the lube system is purged per the This system has an auxiliary lube above, the pump can be started, (see start pump to supply oil to the pump until the up procedures). Model: PWD Rev. B_12/2/2015... - Page 17 Oil mist: With this type of lubrication system of system will run cooler than most as there the oil reservoir is separate from the pump. is a small film of oil on the bearings The bearings are lubricated by an oil vapor Model: PWD Rev. B_12/2/2015...
- Page 18 Loss of lubrication can result in a bearing should have the bearing lubricated prior to failure which can cause a mechanical spark. startup. For oil ring lubricated bearings, oil can Care in maintaining lubricant levels should be followed according to these procedures. Model: PWD Rev. B_12/2/2015...
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Page 19: Recommended Control Settings
RECOM MMENDE ED CONT ROLS SE ETTINGS: ALARM S SETTINGS FO OR BEARING HOUSING RM SETTING GS FOR CAS SE RTD: 25°F above pro oduct tempe rature be oil tempera ature settings (VG-32): (High h temperature e alarm) 160°F (Hi gh oil sump temperature... -
Page 20: Startup Procedures
Shut down if there those attributed to misalignment. A hot is a sudden temperature rise, or if alignment may be necessary to adjust temperatures continue to rise past the for thermal growths. desired operating range. Model: PWD Rev. B_12/2/2015... -
Page 21: Shutdown
The schedule listed below is suggested only as with the bearings, or within the pump itself. a minimum. The preventative maintenance It is also PumpWorks 610 view, that the program you establish should be based on the bearing and product temperatures be constantly equipment’s usage, service, and history. -
Page 22: Mechanical Seal / Bearing Housing Removal
Remove constant be de-energized and locked out. oiler globes. Refer to applicable Ensure MSDS sheets as necessary. suction, discharge, 2) Remove coupling guard. bypass valves have been closed 3) Remove RTD probes, as applicable. and secured. Model: PWD Rev. B_12/2/2015... - Page 23 SLEEVE BEARING HOUSING (INBOARD) Ensure 1) Follow all Lockout/Tag Out Procedures suction, discharge, prior removal guards bypass valves have been closed maintenance of unit. and secured. Ensure ALL electrical sources have be de-energized and locked out. Model: PWD Rev. B_12/2/2015...
- Page 24 E. Remove bearing housing top half. accessible. Remove and replace per F. Disconnect drain and inlet lines as seal manufacturer’s instructions. Inspect applicable. oil rings to ensure round and no G. Pull outboard bearing cover. damage. Replace as necessary. Model: PWD Rev. B_12/2/2015...
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Page 25: Rotating Element Removal
3) Loosen the mechanical seals set collar straps on extreme ends. Care should be and gland bolting. Separate the gland taken not to allow strap slippage. See from the seal chamber face. Be careful Figure 8. Model: PWD Rev. B_12/2/2015... - Page 26 Adjust centering and volutes, and checked for TIR. shim thickness as necessary to set the 10) To set centering, use a magnetic base proper centering. dial indicator on one end of the pump, Figure 7 Model: PWD Rev. B_12/2/2015...
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Page 27: Troubleshooting
Ensure orifice is nor plugged. If clear, may need to increase orifice size slightly. Excessive vibration in a. Coupling alignment is not Align per procedure outlined pump. correct. in this manual. Model: PWD Rev. B_12/2/2015... -
Page 28: Revisions
Viscosity change has been made Consult the factory for re- rating thereby exceeding the motor information. rating. c. Motor winding damage. Consult factory for evaluation. REVISIONS: Rev A: Reformatted and updated 9/29/15 Rev B: Updated Declaration of Conformity Model: PWD Rev. B_12/2/2015...
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