Durapac RG Series Instruction Manual

Single acting, collar thread, hydraulic cylinders

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Instruction Manual
Single Acting, Collar Thread, Hydraulic
Cylinders – RG Series
Maximum Operating Pressure – 700 bar
ABSOLUTE EQUIPMENT PTY LTD – 2/186 Granite Street, GEEBUNG QLD 4034 – Australia
sales@absoluteequipment.com.au
– Phone:
+61 7 3865 4006
– Fax:
+61 7 3102 6288

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Summary of Contents for Durapac RG Series

  • Page 1 Instruction Manual Single Acting, Collar Thread, Hydraulic Cylinders – RG Series Maximum Operating Pressure – 700 bar ABSOLUTE EQUIPMENT PTY LTD – 2/186 Granite Street, GEEBUNG QLD 4034 – Australia sales@absoluteequipment.com.au – Phone: +61 7 3865 4006 – Fax: +61 7 3102 6288...
  • Page 2: Product Information

    The user must ultimately make the decision regarding suitability of the product for any given task and assume the responsibility of safety for all in the work area. Contact a Durapac representative if you are unsure of your cylinder’s suitability for a particular application.
  • Page 3  Hydraulic equipment must only be serviced by a qualified hydraulic technician. For repair service, contact the Durapac authorised service centre in your area. To protect your warranty, use only high quality hydraulic oil RG Series SA CT Cylinder - V1.4 www.durapac.com...
  • Page 4: Hydraulic Cylinders

    The force of escaping hydraulic fluid can inflict injury  Do NOT subject the hose to potential hazard such as fire, sharp objects, extreme heat or cold or heavy impact RG Series SA CT Cylinder - V1.4 www.durapac.com Page 4 of 26...
  • Page 5: Installation

    4.3 Check all system fittings and connections to be sure they are tight and leak free. 4.4 Check oil level in reservoir before operating pump. RG Series SA CT Cylinder - V1.4 www.durapac.com Page 5 of 26...
  • Page 6: Operation

    For complete operating instructions refer to the instruction sheet included with each pump. 5.1 Advancing and retracting the cylinder The RG Series cylinders are a spring return cylinder and the speed of retraction is affected by the length of the hose and other restrictions in the line.
  • Page 7: Maintenance

    Durapac authorised service centre  Damage to hydraulic hoses may not be detected during visual inspections. For this reason, Durapac recommends that hydraulic hoses be replaced on a regular basis  Tighten connections as needed. Use non-hardening pipe thread compound when servicing connections Dirt, sand, etc.
  • Page 8: Troubleshooting

    Cylinder extends only Low or no hydraulic Fill and bleed the system fluid in pump reservoir partially  Load is above the Use the correct equipment capacity of the system RG Series SA CT Cylinder - V1.4 www.durapac.com Page 8 of 26...
  • Page 9 Low fluid level in pump Fill and bleed the system reservoir  Leaking cylinder seals Replace worn seals  Check for excessive contamination or wear  Replace contaminated fluid as necessary RG Series SA CT Cylinder - V1.4 www.durapac.com Page 9 of 26...
  • Page 10 Instruction Manual 8.0 Parts Breakdown and List 8.1 Parts Breakdown - RG-50 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 10 of 26...
  • Page 11 Back-up ring* ZAM2105 O-ring* ZAM2106 Spring component ZAM2107 Bolt ZAM2108 Washer* ZAM2109 Bolt* ZAM2110 Stop ring ZAM1806 10 Wipers* ZAM1556 11 Coupler (set) CR-6 12 Handle Seal Kit ZAM1095 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 11 of 26...
  • Page 12 Instruction Manual 8.2 Parts Breakdown – 5, 10, 15 & 25 Ton Models (excluding RG-50) RG Series SA CT Cylinder - V1.4 www.durapac.com Page 12 of 26...
  • Page 13 12 Bolt* ZAM2117 1 12 Bolt* ZAM1894 1 Thread cap (not shown) ZAM1230 1 Thread cap (not shown) ZAM1230 1 Seal Kit ZAM1096 1 Seal Kit ZAM1038 1 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 13 of 26...
  • Page 14 12 Bolt* ZAM1894 1 12 Bolt* ZAM1807 1 Thread cap (not shown) ZAM1230 1 Thread cap (not shown) ZAM1231 1 Seal Kit ZAM1038 1 Seal Kit ZAM1033 1 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 14 of 26...
  • Page 15 12 Bolt* ZAM1807 1 12 Bolt* ZAM1807 1 Thread cap (not shown) ZAM1231 1 Thread cap (not shown) ZAM1231 1 Seal Kit ZAM1033 1 Seal Kit ZAM1033 1 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 15 of 26...
  • Page 16 12 Bolt* ZAM1807 1 12 Bolt* ZAM1807 1 Thread cap (not shown) ZAM1231 1 Thread cap (not shown) ZAM1232 1 Seal Kit ZAM1033 1 Seal Kit ZAM1035 1 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 16 of 26...
  • Page 17 12 Bolt* ZAM1807 1 12 Bolt* ZAM1807 1 Thread cap (not shown) ZAM1232 1 Thread cap (not shown) ZAM1232 1 Seal Kit ZAM1035 1 Seal Kit ZAM1035 1 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 17 of 26...
  • Page 18 12 Bolt* ZAM1807 1 12 Bolt* ZAM1807 1 Thread cap (not shown) ZAM1232 1 Thread cap (not shown) ZAM1233 1 Seal Kit ZAM1035 1 Seal Kit ZAM1036 1 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 18 of 26...
  • Page 19 12 Bolt* ZAM1807 1 12 Bolt* ZAM1807 1 Thread cap (not shown) ZAM1233 1 Thread cap (not shown) ZAM1233 1 Seal Kit ZAM1036 1 Seal Kit ZAM1036 1 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 19 of 26...
  • Page 20 ZAM2179 1 10 Saddle ZAM1119 1 10a Optional Tilt Saddle TSX-50 11 Coupler (set) CR-6 12 Bolt* ZAM1807 1 Thread cap (not shown) ZAM1233 1 Seal Kit ZAM1036 1 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 20 of 26...
  • Page 21 Instruction Manual 8.3 Parts Breakdown - 30 Ton Model RG Series SA CT Cylinder - V1.4 www.durapac.com Page 21 of 26...
  • Page 22 ZAM1815 10 Saddle ZAM1119 10a Optional Tilt Saddle TSX-50 11 Coupler (set) CR-6 12 Back-up ring* ZAM2101 13 O-ring ZAM2102 Thread cap (not shown) ZAM1233 Seal Kit ZAM1037 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 22 of 26...
  • Page 23 Instruction Manual 8.4 Parts Breakdown – 50, 75, 100 Ton Models RG Series SA CT Cylinder - V1.4 www.durapac.com Page 23 of 26...
  • Page 24 CR-6 13 Handle 13 Handle ZAM2065 14 Bolt* ZAM1807 14 Bolt* ZAM1807 Thread cap (not shown) ZAM1234 Thread cap (not shown) ZAM1234 Seal Kit ZAM1039 Seal Kit ZAM1039 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 24 of 26...
  • Page 25 13 Handle ZAM1470 13 Handle ZAM1470 14 Bolt* ZAM2072 14 Bolt* ZAM2072 Thread cap (not shown) ZAM1235 Thread cap (not shown) ZAM1235 Seal Kit ZAM1040 Seal Kit ZAM1040 RG Series SA CT Cylinder - V1.4 www.durapac.com Page 25 of 26...
  • Page 26 Seal Kit ZAM1034 Items marked with a * are contained within a standard seal kit. Serial number, model and part number need to be quoted when ordering parts. RG Series SA CT Cylinder - V1.4 www.durapac.com Page 26 of 26...

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