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Asyril SmartSight Operating Manual

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Download this manual See also: Programming Manual, User Manual
SmartSight
Operating Manual
Asyril_SMARTSIGHT_Operating_Manual_EN
Document
000.100.530
Version
C
Date
03.04.2018

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  • Page 1 SmartSight Operating Manual Asyril_SMARTSIGHT_Operating_Manual_EN Document 000.100.530 Version Date 03.04.2018...

  • Page 2: Table Of Contents

    SmartSight © Copyright Asyril S.A. Operating Manual Table of Contents Version: C Table of Contents TABLE OF CONTENTS ..............................2 INTRODUCTION ..............................4 1.1..........................4 ENERAL INFORMATION 1.2..........................5 AFETY INSTRUCTIONS 1.2.1. General instructions ..........................5 1.2.2. Specific instructions ..........................6 1.3.
  • Page 3 SmartSight © Copyright Asyril S.A. Operating Manual Table of Contents Version: C 4.3.2. General maintenance ........................46 4.4..............................47 EPAIRS 4.5..........................48 ECHNICAL UPPORT 4.5.1. For a better service … ........................48 4.5.2. Contact..............................48 REVISION TABLE ............................... 49 000.100.530...

  • Page 4: Introduction

    1.1. General information This document is the property of Asyril S.A.; it may not be reproduced, modified or communicated, in whole or in part, without our prior written authorisation. Asyril S.A. reserves the right to modify any information contained in this document for reasons related to product improvements without prior notice.

  • Page 5: Safety Instructions

    Only qualified personnel (trained by Asyril) are authorised to use this product. DANGER! Never unscrew the electric units or protective covers of the system. An electric shock may cause serious physical injury. Only Asyril SA personnel are authorised to access these parts for maintenance or repair purposes. DANGER! Never disconnect or connect the system cables without being sure that it is switched off.

  • Page 6: Specific Instructions

    SmartSight © Copyright Asyril S.A. Operating Manual Introduction Version: C 1.2.2. Specific instructions 1.2.2.1. Personal Protective Equipment (PPE) For safety reasons, operators must wear the following safety equipment when using the product: Safety goggles when using the Asycube backlight without the diffuser installed. (LED lighting...

  • Page 7: Description

    Capable of controlling up to 4 cameras and feeders, SmartSight is able to control the part movements, ensuring their optimal separation and distribution on the platform. The location of the parts to be picked is then provided to the robot or industrial controller via Ethernet.
  • Page 8 A front light might be necessary depending on the application. This option is described in 2.5.1 and can be ordered with the SmartSight components. In this documentation diffuse on-axis lighting (doal) always represents the front light type but it could be replaced by another kind of illumination according specific application.

  • Page 9: General Characteristics

    SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.2. General characteristics IMPORTANT! Never try to use the product outside its specifications. Failure to respect these specifications will invalidate the product warranty. SmartSight Intelligent visual part detection system for any Asycube flexible...

  • Page 10: Vision Specifications

    SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.2.1. Vision specifications 2.2.1.1. Standard Vision Kits The vision kit contains one camera and the corresponding lens to fulfil a determined field of view and working distance. The available vision kits are listed in Table 2-1. To choose the optimal vision kit for...
  • Page 11 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C Table 2-1: available vision kits Number of pixels Number Pixel size Sensor size of pixels [µm] Height Width 1” 9 MPx 3,69 3360 2712 2/3” 5MPx 3.45 2448 2050 1.4MPx 1/2"...

  • Page 12: General Specifications

    SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C Detail detection Detail localisation ¼ px accuracy Table 2-3: Detection limit The pixel-millimetre conversion depends on the field of view as well as the resolution of the camera. This value is resumed in Table 2-1 for each vision kit.
  • Page 13 2.2.2.3. Cables All cables to connect the different devices to the EasyConnect Box can be ordered to Asyril. As the EasyConnect Box might be located either near the asycube/camera module or near the control unit, different cable lengths are available.

  • Page 14: Architecture

    Cable kit EasyConnect Box NOTE: No power supply is delivered with the SmartSight: 24VDC has to be connected to each EasyConnect Box and to the Control Unit (no cable is provided with the control unit but its connector, the cable has to be screwed on the connector by the integrator).
  • Page 15 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 000.100.530 15/50...

  • Page 16: Electrical Interfaces

    SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3. Electrical interfaces 2.3.1. Diagrams of basic configurations In the basic configuration, there is one camera on one Asycube. One or two frontlights can be added in options (to work with the second frontlight, a camera with four IO’s is required).
  • Page 17 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3.1.1. Double basic configuration This configuration connects two times the basic one to the same Control Unit. There is two times one camera on an AsyCube. Customer Cell 1 / Module 1 à a[0]/c[0]/m[0] Not provided Cell 1 / Module 2 à...
  • Page 18 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3.1.2. Triple basic configuration This configuration connects three times the basic one to the same Control Unit. There is three times one camera on an Asycube. In this case, all Asycubes are connected on the same Ethernet port via a switch (see 0).
  • Page 19 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3.1.3. Basic configuration and a control camera This configuration is the basic one and an additional control camera. This camera can be used for: Check the presence of the part (i.e. after pick on the Asycube) Measure the position of the part in the gripper to be more precise in the place process.
  • Page 20 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3.1.4. Basic configuration with a second Asycube This configuration corresponds to one camera controlling tow asycubes. The connection corresponds to the basic case for the camera and the first asycube. The second asycube is connected directly to the control unit and power supply but its backlight synchronization is connected via the EasyConnect Box.

  • Page 21: Control Unit

    When using 4 cameras, the customer’s network is no more available but will support the asycubes communication through a switch. Each device port (1 to 4) is then connected to a camera. 2.3.2.2. Power The connector provided must be connected to a power supply (not delivered by Asyril) with the following characteristics: Specifications...
  • Page 22 Operating Manual Description Version: C All the ports are configured by Asyril for the Asycubes and the cameras, depending on the options chosen. The table below shows the IP addresses for the ports to be used by the customer: Ethernet port...
  • Page 23 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C Device 4 Camera 3 192.168.23.1 255.255.255.0 Table 2-8: IP addresses for devices in triple basic configuration  Basic configuration and a control camera (Figure 2-10) Ethernet port Device connected IP address...

  • Page 24: Easyconnect Box

    SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3.3. EasyConnect Box 2.3.3.1. Overview electrical interfaces EasyConnect Box are the following: Asycube Power connection (output) Backlight synchronization of Asycube 1 (output) Asycube Ethernet connection (output RJ45 to the AsyCube) Backlight synchronization of Asycube 2 (output, not used for std configuration).
  • Page 25 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3.3.2. Power connection WARNING ! Before supplying power to the EasyConnect Box, check that your distribution voltage is the same as the nominal voltage. Never connect/disconnect the power cables if the machine is turned on.
  • Page 26 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3.3.3. Asycube Power connection WARNING ! Before supplying power to the Asycube, check that your distribution voltage is the same as the nominal voltage. Never connect/disconnect the power cable of the Asycube if the machine is on.
  • Page 27 0.13A Figure 2-16 : power connection WARNING ! To use the backlight synchronisation of the Asycube 2 and/or the external light 2, you need the camera with 4 outputs (non-standard). Ask Asyril sale office to order this component. 000.100.530 27/50...
  • Page 28 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.3.3.5. Ethernet connections RJ45 The communications with the controller, the asycube and the camera are established by standard Ethernet communication via RJ45 ports (A). The Easy Connect Box has no IP address, it is only a gateway.
  • Page 29 Operating Manual Description Version: C a camera with 4 outputs (non-standard). Ask Asyril sale office to order this component. 2.3.3.7. External light 1 and 2 connections A standard M12 4-pins cable enables to connect to the external light, it must be...

  • Page 30: Mechanical Interfaces

    The quality of the images obtained depends on the correct alignment of the cameras, lighting and Asycube. Particular care must therefore be taken with the various media and with the settings when assembling these components. All CAD models can be downloaded on the Asyril webpage. 2.4.1. Control unit The Control unit is fixed on two rails;...
  • Page 31 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C Figure 2-21: Dimension of the EasyConnect Box Fixation with screws DIN 35 RAIL Fixation NOTE : For the fixation with the DIN rail, unclip both screw fixtures (A) 000.100.530 31/50...

  • Page 32: Vision Kit

    2.4.3. Vision Kit The CAD model of the vision kit can be downloaded on the Asyril webpage. The method for integrating the vision kit with the asycube is described in Figure 2-22. The 3D model of the vision kit is composed by the camera, objective and the conus which represents the working distance (WD) and the field of view (FoV).
  • Page 33 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C The frontlight (a doal in this example) can be positioned freely at 4x90° Figure 2-23: Frontlight integration 2.4.3.1. Camera All the cameras which can be connected to the Asyview are SVS-Vistek cameras. Their dimensions and mounting components are illustrated in Figure 2-24.

  • Page 34: Asycube

    SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 9MPx : Figure 2-24: dimensions and mounting of cameras (4xM3, 4mm deep) 2.4.3.2. Lens Like the choice of cameras and lighting, the choice of lens depends on the specific details of the request.

  • Page 35: Accessories And Optional Modules

    2.5. Accessories and optional modules These components are defined by Asyril according to customer requirements. CAD model can also be downloaded on the Asyril webpage. The key information on the choice of equipment is provided below. 2.5.1. Lighting We mainly work with Effilux lighting systems. In addition to using the specific type and size of lighting for your requirements, the lighting supply must be 24 VDC (max.
  • Page 36 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C Example of a jewel bearing lit (backlighting or incident lighting) Areas of the part lit (shown in yellow) Rendering image Table 2-12: Effect of types of lighting on Asycube Asycube lighting 2.5.1.3.
  • Page 37 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C Weight G, H Hole Color [mA] DOAL R, G, B, 139.6 21.2 M5x6 0.75 kg DOAL 123.8 168.7 18.2 M5x6 1.2 kg G, B, W FLAT R, G, B, 43.2 Ø40...
  • Page 38 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C M6 BOLT The flat dome is delivered with six M6 bolts which can be inserted freely in the nut on the whole circumference (on each side). 000.100.530 38/50...
  • Page 39 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C The LED bars are delivered with zhe mounting support and the cables up to the M12 connector. The camera can be fixed directly on the support. The cable between the M12 connector and the easy connect box is not included, it must be...

  • Page 40: Control Camera

    SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.5.2. Control camera Asyril can also propose vision kit for control camera. Field of view Pixel size Working distance Camera Height Width [µm] [mm] [mm] [mm] 1.4 MPx 1.4 MPx 5 MPx 2.5.2.1.

  • Page 41: Switch For Multi-Asycube Connection

    Reference the field of view to the robot workspace Work in millimetres in the field of view instead of pixels. Different calibration plates can be provided by Asyril for the Asycube 50 and 80, see below. NOTE : There are different ways to perform the calibration depending on your application, please contact Asyril to define the corresponding tooling if necessary.
  • Page 42 SmartSight © Copyright Asyril S.A. Operating Manual Description Version: C 2.5.4.2. Robot / Vision referencing Calibration plates are available for Asycubes 50 and 80 only. Figure 2-30: Asycube 80 calibration plate Figure 2-31: Asycube 50 calibration plate For more information about the calibration procedure, refer to the user manual and to the programming guide.

  • Page 43: Transportation, Handling And Installation

    Before unpacking, please check the condition of the ShockWatch label. In order to ensure a problem- free delivery, all Asyril products are dispatched with this label. This label contains an indicator that breaks if the package is mishandled. If the content of this indicator is red at the time of delivery: (A) Ask the transporter to be present at the time of unpacking.

  • Page 44: Storage Environment

    SmartSight © Copyright Asyril S.A. Operating Manual Transportation, handling and installation Version: C Avoid powerful electromagnetic waves, ultraviolet light or other radiation. Do not use the product in an area where it may be exposed to water or oil projections.

  • Page 45: Maintenance And Repair

    IMPORTANT! No maintenance operation must be performed inside the product. To perform internal maintenance operations, please contact Asyril. Failure to respect this requirement will invalidate the warranty. DANGER! Never use the system when it is damaged. Check that you have resolved the problem before restarting the machine.

  • Page 46: Maintenance

    4.3.1. Maintenance schedule The SmartSight system and its accessories require little maintenance, however, simple inspections must be performed at regular intervals in order to ensure optimal performance of the product: Operation Period...

  • Page 47: Repairs

    This section provides a non-exhaustive list of the available spare parts for your product. The product should be returned to the manufacturer for any repair work. In exceptional cases, and after approval by Asyril SA, this repair work may be performed in the client's premises by trained personnel. IMPORTANT! Regardless of the type of replacement operation, always use genuine Asyril parts.

  • Page 48: Technical Support

    Technical Support For a better service … 4.5.1. Before contacting asyril, please note down the following information concerning your product:  Serial number and product key for your equipment  Software version(s) used  Error message, alarm, or visual signals displayed by the interface.

  • Page 49: Revision Table

    SmartSight © Copyright Asyril S.A. Operating Manual Revision table Version: C Revision table Rev. Date Author Comments 22.08.2012 Initial version 19.11.2012 Diagrams added 30.10.2015 Update version with EasyConnectBox and vision kits 17.05.2016 Update lighting weight and table numbering 10.08.2016 Update product and documentation names 29.01.2018...
  • Page 50 Revision table Version: C This document is the property of Asyril S.A.; it may not be reproduced, modified or communicated, in whole or in part, without our prior written authorisation. Asyril S.A. reserves the right to modify any information contained in this document for reasons related to product improvements without prior notice.

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