Condair US-Series Installation, Operation And Maintenance Manual
Ultrasonic blower pack
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Summary of Contents for Condair US-Series
- Page 1 IMPORTANT! Read and save these instructions. This manual to be left with the equipment. INSTALLATION, OPERATION, AND MAINTENANCE MANUAL Ultrasonic Blower Pack US-Series Humidification and Evaporative Cooling...
- Page 2 Liability Notice Condair Ltd. does not accept any liability due to incorrect installation, maintenance or operation of the equipment, or due to the use of parts/components/equipment that are not authorized by Condair Ltd.. Copyright Notice Copyright 2018, Condair Ltd., All rights reserved.
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Page 3: Table Of Contents
CONTENTS Introduction Before You Start General 1.2.1 Limitations of the Manual 1.2.2 Symbols Used in This Manual 1.2.3 Storage of Manual 1.2.4 Available Manuals and Languages Receiving and Storage 1.3.1 Inspection 1.3.2 Storage, Packaging, and Transportation Safety Precautions Compliance For Your Safety Hygiene Important Notes on Hygiene Hygiene Risk Management... - Page 4 Operation General Starting Up Shutting Down the Unit Maintenance General Cleaning and Disinfecting Maintenance List Troubleshooting 10.1 General 10.2 General Troubleshooting Spare Parts List: Ultrasonic Blower Commissioning 12.1 General 12.2 First-time Commissioning Decommissioning 13.1 General 13.2 Removing Unit from Service 13.3 Disposing or Recycling the Unit Appendix:...
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Page 5: Introduction
If you have additional questions, please contact your Condair representative. They will be glad to assist you. -
Page 6: Available Manuals And Languages
Check the goods against the packing slip to ensure that all items have been delivered. Report any shortages to your Condair representative within 48 hours of receipt of the goods. Condair does not assume responsibilities for any shortages beyond this period. -
Page 7: Safety Precautions
Follow all local guidelines and regulations regarding the installation and operation of the unit; this includes (and not limited to) mounting, plumbing, water, gas, ventilation, and electrical connections. Please consult your local Condair representative to learn more. Introduction | 7... -
Page 8: For Your Safety
"Technical Data" on page 16 for details. Any other type of application, without the express written consent of Condair, is considered to be NOT conforming to its intended purpose, and may lead to dangerous operation and will void the warranty. In order to operate the equipment in the intended manner all information contained in this manual, in particular the safety instructions, must be observed closely. - Page 9 Modifications to the Unit Prohibited Modifications are NOT permitted on the Ultrasonic Blower Pack without the express written consent of Condair. For Your Safety | 9 2588705_A_EN_1811_UB_IOM...
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Page 10: Hygiene
There are multiple points in the humidification system where a contamination can occur. It is the responsibility of the customer and of Condair to ensure that health hazards due to contamination are reduced to acceptable levels. The use of a hygiene risk assessor is recommended. -
Page 11: Risk Monitoring And Assessment
Repair and fault finding. Training and guidance. Note: * Condair uses a quick method for measuring bacterial activity in the water with the use of BactiQuant (BQ). Once the water sample has been taken, the bacteriological quality of the water is read within 30 minutes, and the Condair service team will disinfect the system if necessary. -
Page 12: Product Description
Product Description General Description The Ultrasonic Blower Pack is used along with an atmospheric mist generating humidifier to distribute very fine water droplets directly into local areas or into spaces that do not have a built-in air distribution system. The Ultrasonic Blower Pack must be mounted directly on the Ultrasonic Humidifier, or remotely mounted on suitable surfaces in the space. -
Page 13: Functional Description
MODEL: UB XX S/N: # # # # # # # # # # VOLTS: 24 VDC Watts: 90 DATE: YYWW Made in Canada Figure 2 - Ultrasonic Blower Pack Specification Label 1. Model 2. Voltage 3. Date of manufacture 4. -
Page 14: Options
Figure 3 - Ultrasonic Blower Pack Components 1. Side panel 2. Foam filter and frame, side, assembly (optional) 3. Adjustable leg (to level the units that are remote-mounted) 4. Specification label (see "Model Designation" on page 12) 5. Mist channel 6. Fan assembly 7. -
Page 15: Accessories
Accessories Accessories for the Ultrasonic Blower Pack: Wall mounting brackets (supplied) to mount the unit remotely. Ultrasonic Blower Pack Installation, Operation, and Maintenance Manual (P/N: 2588705_A_ EN_1811_UB_IOM) (supplied). Product Description | 15 2588705_A_EN_1811_UB_IOM... -
Page 16: Product Specifications
Product Specifications Technical Data 5.1.1 Capacity Table 2: Ultrasonic Blower Pack Capacity Model Capacity UB 7 3 kg/h (6.6 lb/h) 90 W UB 13 6 kg/h (13.2 lb/h) 90 W UB 20 9 kg/h (19.8 lb/h) 90 W Note: The large Ultrasonic Humidifier, US 40, is equipped with dual stainless steel reservoirs – each with its own dedicated driver board. -
Page 17: Specification Drawings
Specification Drawings Figure 4 - Ultrasonic Blower Pack Overall Dimensions in millimeters and (inches) A. 409 (16.1) K. 92 (3.6) B. 428 (16.8) L. 78 (3.1) C. 470 (18.5) M. 55 (2.2) D. 375 (14.8) N. 235 (9.3) E. 339 (13.3) O. -
Page 18: Installation And Planning
Observe and comply with all local and national codes dealing with water and electrical installations. Condair does not accept any liability for installation of humidification equipment by unqualified personnel, or the use of equipment and parts that are not authorized by Condair. -
Page 19: Installation Overview
WARNING! Do NOT leave the unit without power. Risk of contamination. Do NOT leave the unit unpowered for more than 48 hours, or else a total system disinfect will be required. Without power, the system will not flush properly, resulting in standing water and con- ditions that may promote the growth of micro-organisms. -
Page 20: Location Requirements
To reduce condensate losses in remote installations, Condair recommends installing the Ultrasonic Blower Pack as close to the humidifier as possible. Distances longer than an equivalent straight-length of 2 m (6.6 ft) reduces the mist output drastically. - Page 21 Figure 6 - Ultrasonic Blower Pack Clearance Suggestions 1. Direct-mounted blower pack 2. Remote-mounted blower pack Table 5: Clearances for the Ultrasonic Blower Pack Dimensions US 7, 13, 20 US 40 (medium housing) (large housing) 3.7 m (12 ft) 3.7 m (12 ft) 0.5 m (1.5 ft) 0.5 m (1.5 ft) 1.8 m (6 ft)
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Page 22: Site Requirements
Site Requirements 7.4.1 Mounting Requirements □ The selected location for the humidifier and blower pack should meet the requirements described in "Location Requirements" on page 20 "Clearance Requirements" on page 20. □ The Ultrasonic Blower Pack is designed for wall-mounting in protected interiors. The mounting surface (wall, pillar, etc.) for the Ultrasonic Blower Pack and humidifier must offer a sufficiently high load-bearing capacity, and be suitable for the installation. -
Page 23: Installation
Installation The Ultrasonic Blower Pack can be installed directly onto a medium sized Ultrasonic Humidifier, and can be installed remotely for any Ultrasonic Humidifier. To learn how to mount the unit remotely, refer to "Remote-Mounted Installation" on the facing page. To learn how to mount the unit directly (on a medium humidifier), refer to "Direct-Mounted Install- ation"... -
Page 24: Remote-Mounted Installation
The electrical installation work requires removal of the covers on the Ultrasonic Blower Pack and door panels of the humidifier. Before proceeding with the installation, Condair recommends that you familiarize yourself with flexible tube installation on the humidifier. Refer to the Ultrasonic Humidifier Installation Manual. - Page 25 1. Mount the Ultrasonic Blower Pack. Refer to "Location Requirements" on page 20 "Clear- ance Requirements" on page 20. a. Locate a 2×4 wooden stud or equivalent support in the mounting surface, and mark the position with the help of a level – refer to Figure 8 - on the facing page.
- Page 26 Figure 8 - Remote Mounting the Ultrasonic Blower Pack 1. Interlock (supplied) 2. Adjustable Leg (supplied) 3. Wall Bracket (supplied) 4. Wall 5. Mounting Screw (supplied) 2. Connect the flexible tubes. Refer to "Flexible Tube Requirements" on page 22. IMPORTANT! Use gloves and keep the system clean during installation. a.
- Page 27 b. Route the 'connecter' end (item 3) of the flexible tube to the top of the water reservoir. Secure the connection by gently inserting the connector and tube into the reservoir, as seen in Figure 9 - below. If the Ultrasonic Blower Pack is directly mounted on the humidifier, the mist channel con- nection extends through the top of the humidifier, into the plumbing cabinet.
- Page 28 BLOWER X E 2 D D+ ULTRASONIC BLOWER PACK RS485 FAN- 2 FAN- 1 GND T1 T FAULT BLOWER CONTROL Figure 10 - Power and Security Loop Cables 1. Control cabinet 2. External 3. Driver board 4. Knockout for Ultrasonic Blower Pack wires 5.
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Page 29: Direct-Mounted Installation
The electrical installation work requires removal of the covers on the Ultrasonic Blower Pack and door panels of the humidifier. Before proceeding with the installation, Condair recommends that you familiarize yourself with flexible tube installation on the humidifier. Refer to the Ultrasonic Humidifier Installation Manual. - Page 30 IMPORTANT! The Ultrasonic Blower Pack CANNOT be direct-mounted on the large Ultrasonic Humid- ifier. For Ultrasonic Blower Pack installations with large units, remotely mount the Ultrasonic Blower Pack. 1. Punch the knockouts at the top of the humidifier and open the front door panel on the humidifier. 2.
- Page 31 1. Control cabinet 2. External 3. Driver board 4. Knockout for wires 5. Knockout for control devices 6. Medium Ultrasonic Humidifier 7. Large Ultrasonic Humidifier 3. Fasten the Ultrasonic Blower Pack to the humidifier. Ultrasonic Blower Pack units can only be direct-mounted on medium Ultrasonic Humidifier units.
- Page 32 Figure 12 - Direct-mounting the Ultrasonic Blower Pack to the Humidifier 4. Connect the flexible tubes. Refer to "Flexible Tube Requirements" on page 22. IMPORTANT! Use gloves and keep the system clean during installation. a. Remove the clamp from the flexible tube. This will allow the flexible tube to pass through the top of the humidifier cabinet.
- Page 33 Figure 13 - Flexible Tubes. (A) Remote-Mount Installation. (B) Direct-Mount Install- ation. 1. Clamp 2. Flexible tube 3. Connecter 5. Reinstall the door panels on the humidifier cabinet and control cabinet. 6. Perform the checks described in "Installation Checklist" on page 46.
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Page 34: Operation
Operation General Personnel Qualifications The Ultrasonic Blower Pack must only be operated by personnel who are adequately qualified, well- trained, and are authorized by the customer. Safety Observe the following safety precautions. Starting Up The Ultrasonic Blower Pack is powered through the Ultrasonic Humidifier. Once the Ultrasonic Blower Pack is installed, the humidifier must be configured to recognize and control the unit. -
Page 35: Maintenance
(for more than 48 hours) unless it is deemed necessary, as unpowered units will not flush. Cleaning and Disinfecting Cleaning and disinfecting should be performed by authorized persons. Contact your Condair rep- resentative for more details. Refer to "Maintenance List"... -
Page 36: Maintenance List
To disinfect a component: 1. Review the maintenance instructions for the component that will be cleaned and disinfected. Specific considerations must be taken into account for some components. 2. Ensure UV assembly is shut down before disinfection. 3. Clean the component with hot water and soap, and rinse with water. Remove biofilms and any surface impurities. - Page 37 Table 6: Maintenance List Task/Component Frequency Description Check for water leaks Weekly Check the humidifier and blower pack for water leaks, stains and calcium deposits. If present, identify the source of the leak and tighten or replace components, as required. Vacuum dust Weekly Vacuum the dust from the top of the Ultrasonic Blower...
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Page 38: Troubleshooting
Troubleshooting of the Ultrasonic Blower Pack must only be performed by well qualified and well trained personnel. Electrical repairs must only be performed by a licensed electrician authorized by the customer, or by Condair service technicians. Troubleshooting the Ultrasonic Blower Pack may require the user to access the inside of the humidifier to the control and plumbing cabinets, which may expose the user and equipment to hazards described "For Your Safety"... - Page 39 Ultrasonic Blower Pack is spraying or dripping water Probable Cause Ultrasonic Blower Pack is not level. Obstructed airflow from the pressurized box (may be caused by damage or blockage). Obstructed airflow or dirty surfaces in the mist channel. Corrective Action Level the Ultrasonic Blower Pack with adjustable legs, or re-mount the unit.
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Page 40: Spare Parts List: Ultrasonic Blower
Spare Parts List: Ultrasonic Blower Figure 14 - Ultrasonic Blower Pack Spare Parts. Refer to Table 7 on the next page. 2588705_A_EN_1811_UB_IOM Spare Parts List: Ultrasonic Blower | 40... - Page 41 Table 7: Ultrasonic Blower Pack Spare Parts List Item Part Number Description Quantity SP, Fan 1, BP, US Humidifier Set includes: 2588752 Fan 1, left-turn (qty. 1) Screw, 3.5 MM (qty. 10) Distributor, box end foam (qty. 3) SP, Fan 2, NP, US Humidifier Set includes: 2588753 Fan 2, right-turn (qty.
- Page 42 Item Part Number Description Quantity SP, Filter Set, BP, US Humidifier Set includes: Frame, filter (qty. 2) 2588764 Foam, filter (qty. 4) Plunger, snap latch (qty. 2) Grommet, snap latch (qty. 2) Frame, filter side (qty. 2) 2594413 Flexible Tube (x1), UB, Remote Mount 2594409 SP.
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Page 43: Commissioning
12.2 First-time Commissioning The unit must always be commissioned for the first time by a service technician from your Condair rep- resentative, or by personnel who are well trained and authorized by the customer. For this reason, this manual only provides an outline, and not the details of the commissioning protocol. -
Page 44: Decommissioning
The Ultrasonic Blower Pack and its components must NOT be disposed in domestic waste, and should only be disposed in accordance with local regulations at authorized collection facilities. If you have any questions, please contact the appropriate local authorities, or your local Condair rep- resentative. - Page 45 APPENDIX Appendix 2588705_A_EN_1811_UB_IOM...
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Page 46: Appendix: Appendix:ppendix
A Appendix: Installation Checklist Mounting □ Unit installed in a suitable location? Refer to "Location Requirements" on page 20. □ Unit installed with suitable clearances? Refer to "Clearance Requirements" on page 20. □ Mounting surface is stable and capable of supporting the full operating weight of the unit? Refer "Weights"... - Page 47 Notes:...
- Page 49 Warranty Condair Inc. and/or Condair Ltd. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years after installation or 30 months from manufacturer’s ship date, whichever date is earlier, that THE COMPANY’s manufactured and assembled products, not otherwise expressly war- ranted, are free from defects in material and workmanship.
- Page 50 CONSULTING, SALES, AND SERVICE: U.S.A. 835 Commerce Park Drive Ogdensburg, NY 1366-2209 CANADA 2740 Fenton Road Ottawa, ON, K1T 3T7 Tel: 1.866.667.8321 Fax: 613.822.7964 Email: na.info@condair.com Website: www.condair.com...
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