Blue Sky Network D1000C Installation Manual

Blue Sky Network D1000C Installation Manual

Iridium satcom data solution

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D1000C
(P/N: 100240)
IRIDIUM SATCOM DATA SOLUTION
Installation Guide
May 2007
Document Part # 100236
Revision 1.3
UNCONTROLLED COPY IF PRINTED

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Summary of Contents for Blue Sky Network D1000C

  • Page 1 D1000C (P/N: 100240) IRIDIUM SATCOM DATA SOLUTION Installation Guide May 2007 Document Part # 100236 Revision 1.3 UNCONTROLLED COPY IF PRINTED...
  • Page 2 Information in this manual is current as of publication or revision date. Specifications and operational details are subject to change without notice, at the discretion of Blue Sky Network, LLC. This manual is available in PDF format by contacting our office at: www.blueskynetwork.com...
  • Page 3 Blue Sky Network May 2007 REVISION HISTORY Revision Number Date Author Document Notes Number 12/12/2004 Monir Elias 100236 Initial Draft Added the power for the 01/19/2005 Monir Elias 100236 ACH1000 diagram 03/03/2005 Monir Elias 100236 Added FAA info Updated 10/03/2005...
  • Page 4 Blue Sky Network 2007 D1000C IRIDIUM SATCOM DATA SOLUTION Page 100236 UNCONTROLLED COPY IF PRINTED...
  • Page 5: Table Of Contents

    ................................7 ENERAL ................7 NSTALLATION AND PERATIONAL PPROVAL ROCEDURES ....................7 NSTRUCTIONS FOR ONTINUED IRWORTHINESS ........................7 NVIRONMENTAL UALIFICATION D1000C Modem Unit ...........................7 Single-Channel Antenna..........................7 Dual-Channel Antenna ..........................7 EQUIPMENT SPECIFICATIONS AND DRAWINGS..................8 D1000C S ....................8 ETWORK PECIFICATIONS ..........................10 INGLE HANNEL NTENNA ..........................12 HANNEL NTENNA INSTALLATION &...
  • Page 6 Blue Sky Network 2007 PRODUCT WARRANTY ..........................22 INSTALLATION DRAWINGS ..........................24 D1000C Wire Harness to ACH1000 (DB9F – DB25M) ................24 D1000C Power Cable ..........................26 D1000C IRIDIUM SATCOM DATA SOLUTION Page 100236 UNCONTROLLED COPY IF PRINTED...
  • Page 7: Introduction

    BLUE SKY NETWORK D1000C IRIDIUM SATCOM DATA SOLUTION. Information, drawings and wiring diagrams contained in this manual are intended as a reference for engineering planning only. Drawings and wiring diagrams contained herein do not represent any specific aircraft installation.
  • Page 8: System Description & Operation

    D1000C fleet management, and billing information. Access to SkyRouter.com is highly secure and password protected. The D1000C solution ties easily in with Blue Sky Network's SATCOM voice products using our dual-channel Iridium antenna. SkyRouter GPS and...
  • Page 9: Portable Vs. Fixed Installation

    Blue Sky Network May 2007 Portable vs. Fixed Installation The Blue Sky Network D1000C can be installed as a portable or fixed unit. In both configurations the D1000C should get power from the main aircraft power bus. Features World-wide - The D1000C is a truly global satellite communication solution. Using the Iridium Satellite Network, Blue Sky has exploited an efficient and cost effective communication delivery system.
  • Page 10: Iridium Satellite Network

    Corporate Voice Network Network Data Internet Circuit Voice/Data Data i r c Service PSTN PSTN Provider Iridium I r i d Gateway Packet Data Internet Internet Internet Internet ComHub D1000C IRIDIUM SATCOM DATA SOLUTION Page 100236 UNCONTROLLED COPY IF PRINTED...
  • Page 11: Gps Satellite Navigation System

    While there are thousands of civil users of GPS world-wide, the system was designed for the U. S. military. GPS is funded and operated by the U. S. Department of Defense (DOD). D1000C IRIDIUM SATCOM DATA SOLUTION 100236 Page 5...
  • Page 12: Flight Tracking

    (aviation, marine or land based) from their desk. Asset management has never been easier. Blue Sky Network also provides interfaces to several other Flight Tracking software solutions, such at Flight Explorer and Forrest Services in both the US and Canada.
  • Page 13: Faa/Jaa Approval

    May 2007 FAA/JAA APPROVAL ENERAL Acceptance for the installation and use of the D1000C Satellite System must be sought through the appropriate offices of the Federal Aviation Administration (FAA), Joint Aviation Authorities (JAA) or other certifying agency. The D1000C Satellite System is approved by the FAA (Federal Aviation Administration) as compliant with the airworthiness requirements as defined in 14 CFR (Code of Federal Regulations), Part 23.
  • Page 14: Equipment Specifications And Drawings

    Iridium and GPS Signal Strength Message Waiting (ON/OFF) Laptop/PDA I/O ---- Sensor Data I/O 1 Serial Port (RS-232) Antenna Options Single or dual channel GPS/Iridium tuned fully TSOed FAA Certification DO-160D D1000C IRIDIUM SATCOM DATA SOLUTION Page 100236 UNCONTROLLED COPY IF PRINTED...
  • Page 15 Blue Sky Network May 2007 D1000C IRIDIUM SATCOM DATA SOLUTION 100236 Page 9 UNCONTROLLED COPY IF PRINTED...
  • Page 16: Single -Channel Antenna

    Power Handling ......... 60 watts CW Gain ............ +3 dBic @ Zenith Lightning Protection......DC grounded Weight ..........6 oz. Material..........6061-T6 aluminum / thermoset plastic Finish ..........Skydrol resistant enamel D1000C IRIDIUM SATCOM DATA SOLUTION Page 100236 UNCONTROLLED COPY IF PRINTED...
  • Page 17 Blue Sky Network May 2007 D1000C IRIDIUM SATCOM DATA SOLUTION 100236 Page 11 UNCONTROLLED COPY IF PRINTED...
  • Page 18: Dual -Channel Antenna

    Polarization ......Right Hand Circular Polarization (RHCP) Impedance ......50 ohms Power Handling ....60 watts Gain ........+3 dBic @ Zenith Lightning Protection....DC grounded Weight ........16 oz. Material........6061-T6 aluminum / thermoset plastic Finish ........Skydrol resistant enamel D1000C IRIDIUM SATCOM DATA SOLUTION Page 100236 UNCONTROLLED COPY IF PRINTED...
  • Page 19 Blue Sky Network May 2007 D1000C IRIDIUM SATCOM DATA SOLUTION 100236 Page 13 UNCONTROLLED COPY IF PRINTED...
  • Page 20: Installation & Wiring

    The D1000C SATCOM DATA SOLUTION has no licensing requirements. OOLING EQUIREMENTS The D1000C has very low power usage so forced air cooling is not required for any of the components. However, units should be kept away from heat sources. IRCRAFT NTERFACES The D1000C operates independent of aircraft navigation systems.
  • Page 21: Wire Harness Fabrication & Installation Considerations

    Note: The D1000C Modem Unit needs to be grounded to the airframe for proper operation. See Pinout tables for correct pin information.
  • Page 22: Wiring Diagram

    Blue Sky Network 2007 Wiring Diagram D1000C IRIDIUM SATCOM DATA SOLUTION Page 100236 UNCONTROLLED COPY IF PRINTED...
  • Page 23: Antenna & Antenna Cable Installation

    NOT be appropriate for your aircraft. The installation material required may vary from aircraft to aircraft and is the responsibility of the installer to determine. Doubler Plate D1000C IRIDIUM SATCOM DATA SOLUTION 100236 Page 17 UNCONTROLLED COPY IF PRINTED...
  • Page 24: Dual-Channel Antenna (S67-1575-165) Installation

    Strict maximum attenuation requirements for the coax cable and connectors that link the Antenna to the D1000C must be observed. The signal loss budget, including the antenna cable and all connectors, from the antenna to the D1000 Modem Unit is <...
  • Page 25: D1000C Installation

    Blue Sky Network May 2007 D1000C I NSTALLATION The location of the D1000C is at the option of the installer, but consideration should be given to environmental conditions and distance from the antenna. & O ROUND PERATIONAL LIGHT HECK ROCEDURE A functional ground test procedure and an operational flight check procedure should be used to verify proper installation and functional performance.
  • Page 26: Service Activation

    A commissioning or service activation must be performed to activate the SIM card so the system can be used to make or receive a call. The D1000C Iridium Satcom Data Solution has no licensing requirements. Service Activation consists of the following steps: 1.
  • Page 27: System Performance Verification

    OWER Position the aircraft outside of the hangar with no overhead obstructions. With all other aircraft systems powered down, apply aircraft power to the D1000C Modem Unit. 1. As soon as power is provided to the unit, observe the LED’s. As startup routine will light the LED’s on the front of the unit, one by one (from Power to...
  • Page 28: Product Warranty

    INFORMATION AND LIMITATIONS ON YOUR RIGHTS USE AND INSTALLATION The D1000C is intended to be used and installed on aircraft only. Installation of this Product and any of its component parts and any other work performed on the airframe during installation must be performed in accordance with federal aviation administration (“FAA”) regulations and all other applicable regulations...
  • Page 29 In the event any of the provisions of the limited warranty are found by statute or by applicable administrative or judicial entity to be unenforceable, the remaining provisions shall remain in force. D1000C IRIDIUM SATCOM DATA SOLUTION 100236 Page 23...
  • Page 30: Installation Drawings

    Blue Sky Network 2007 INSTALLATION DRAWINGS D1000C Wire Harness to ACH1000 (DB9F – DB25M) D1000C IRIDIUM SATCOM DATA SOLUTION Page 100236 UNCONTROLLED COPY IF PRINTED...
  • Page 31 Blue Sky Network May 2007 D1000C IRIDIUM SATCOM DATA SOLUTION 100236 Page 25 UNCONTROLLED COPY IF PRINTED...
  • Page 32: D1000C Power Cable

    2007 D1000C Power Cable If the power harness between the circuit breaker and the D1000C Modem Unit is less than 10’, there is no need to connect two PWR wires and two GND wires to the D-Sub connector (the diagram below shows the case scenario for a long wiring scheme – above 10’). The D1000C should work without problems if the installer chooses to only connect GND to pin 1 and PWR to pin 2.

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