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GLASCRAFT Probler User Manual

Dispense gun for use with non-flammable foam and polyurea/not for use in explosive atmospheres, 90-110/3000 psi 0.62-0.76/20.7 mpa, 6.2-7.6/207 bar air inlet pressure range, maximum static fluid pressure
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Probler
Dispense Gun
For use with non-flammable foam and polyurea.
Not for use in explosive atmospheres.
90-110 psi (0.62-0.76 MPa, 6.2-7.6 bar) Air Inlet Pressure Range
3000 psi (20.7 MPa, 207 bar) Maximum Static Fluid Pressure
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.

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Summary of Contents for GLASCRAFT Probler

  • Page 1 Probler Dispense Gun For use with non-flammable foam and polyurea. Not for use in explosive atmospheres. 90-110 psi (0.62-0.76 MPa, 6.2-7.6 bar) Air Inlet Pressure Range 3000 psi (20.7 MPa, 207 bar) Maximum Static Fluid Pressure Important Safety Instructions Read all warnings and instructions in...

  • Page 2: Table Of Contents

    Table Of Contents Section 1 Installation Warnings ................................Introduction ................................ Standard Equipment ............................Equipment Assembly ............................Section 2 Operation Start-up Instructions ............................Section 3 General Information Assembly Drawings ............................. Maintenance ................................ Options and Accessories............................Flat Spray Conversion Kits........................... Section 4 Warranty and Reference Information Limited Time Warranty ............................

  • Page 3: Warnings

    Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swal-...
  • Page 4 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system compo- nent.
  • Page 5 Warnings Isocyanate Hazard To prevent exposing ISO to moisture: • Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO Spraying materials containing isocyanates creates in an open container. potentially harmful mists, vapors, and atomized •...
  • Page 6 Warnings Keep Components A and B Changing Materials Separate • When changing materials, flush the equipment mul- tiple times to ensure it is thoroughly clean. CAUTION • Always clean the fluid inlet strainers after flushing. To prevent cross-contamination of the equipment’s wet- •...

  • Page 7: Introduction

    GlasCraft system, read and understand all of the relationship typical use. Each assembly should be technical and safety literature provided with GlasCraft directed by a GlasCraft distributor or made from the products. If you do not have the proper or related GlasCraft Assembly instructions provided.

  • Page 8: Standard Equipment

    Section 1 - Installation: Standard Equipment Standard Equipment Part Description Number GCP1RX Flat Probler Dispense Gun GCP1FX Round Probler Dispense Gun 313265 User Manual...

  • Page 9: Equipment Assembly

    How The Gun Works GlasCraft Equipment Air Hose is ¼ in. NPS The Probler Gun is used to spray or pour two- component, low viscosity polyurethane foam materials JIC and SAE Fittings DO NOT require the use of PTFE at outputs up to 60 pounds per minute. The gun tape.
  • Page 10 Section 1 - Installation: Equipment Assembly Assembly Instructions Refer to specific system user manual for complete system installation. See GCP1RX Gun illustration during instructions. Connect whip hose to gun assembly. The swivel fittings on the whip hose assembly are sized differ- ently and will attach only one way.

  • Page 11: Start-Up Instructions

    3000 psi (20.7 MPa, 207 bar). When attached to a GlasCraft proportioning system, this pressure will not be exceeded. However, if the GlasCraft Probler Gun is installed on any other manufacturer’s self-designed equipment, great care must be taken to ensure that the maximum static fluid pressure not be exceeded.
  • Page 12 Section 2 - Operation: Start-Up Instructions Clean and lubricate side blocks and seals thoroughly Initial Start-Up Procedure and reassemble onto gun. Make certain that side With all material and air lines connected, the gun is now block screws are tightened securely. ready for start-up.
  • Page 13 Section 2 - Operation: Start-Up Instructions Higher pressures and temperatures may be used to Spray Technique increase material break-up, improve mixing and speed rise times. With hose lengths over 50 ft., or when mater- Always operate safely and follow all safety procedures ial viscosities are high, higher material pump pressures outlined.

  • Page 14: Assembly Drawings

    Section 3 - Parts and Illustrations: Gun Handle Air Passage Locations and Thread Sizes 19/64 DRILL #29 DRILL 8-32 UNC-2B (TAP) #29 DRILL 10-32 UNF-2B (TAP) 1/4-20 UNC-2B (TAP) 3/32 DRILL N DRILL 1/4 DRILL 1 -5/8-20 UN-2B (TAP) #29 DRILL 10-32 UNF-2B (TAP) #29 DRILL 3/4-16 UNF-2B (TAP)
  • Page 15 Section 3 - Parts and Illustrations: GCP1RX Round Probler Dispense Gun Mixing Chamber Assembly (see chart) (17) Air Switch Assembly (15) Piston Assembly Round Spray Service Kit Probler Gun GCP1R0 GC0114 GC2528 GC2540 GC2530 GC0166 GCP1R1 GC0114 GC2528 GC2540 GC2531...
  • Page 16 Section 3 - Parts and Illustrations: GCP1RX Round Probler Dispense Gun Complete Seal & Valve Kit available, GC0145 (00-03 only) Complete Filter Assembly available, GC0123...
  • Page 17 Section 3 - General Information: GCP1RX Round Probler Dispense Gun Parts List Ref. Part Ref. Part Description Qty. Description Qty. 117634 SWIVEL, UNION, NO #6 JIC GC2394 FITTING, FTG, ADAPTER, SWIVEL, 1/4NPT X 1/4 in. NPSM 117635 SWIVEL, UNION 115719...
  • Page 18 Section 3 - Parts and Illustrations: GCP1FX Flat Probler Dispense Gun (15) Air Switch Assembly (13) Piston Assembly Flat Spray Service Probler Gun GCP1F0 GC2540 GC2550 GC2332 GC0166 GCP1F1 GC2540 GC2551 GC2332 GC0167 GCP1F2 GC2540 GC2552 GC2332 GC0167 GCP1F3 GC2540...
  • Page 19 Section 3 - Parts and Illustrations: GCP1FX P2 Dispense Gun Complete Seal & Valve Kit available, GC0145 (00-03 only) Complete Filter Assembly available, GC0123...
  • Page 20 Section 3 - General Information: GCP1FX Flat Probler Dispense Gun Parts List Ref. Part Ref. Part Description Qty. Description Qty. 117634 SWIVEL, UNION, NO #6 JIC GC2394 FITTING, FTG, ADAPTER, SWIVEL, 1/4 in. NPT X 1/4 in. NPSM 117635 SWIVEL, UNION...

  • Page 21: Maintenance

    Section 3 - General Information: Maintenance Daily Shut-Down Procedure WARNING WARNING Point gun side blocks down, away from all personnel. Existing fluid pressures could cause material to exit the Before attempting to perform any maintenance on side blocks with considerable force. this gun, relieve All Fluid and Air Pressures! •...
  • Page 22 Section 3 - Parts and Illustrations Mixing Chamber Chart Standard ROUND FLAT OUTPUT CHAMBER CHAMBER CHAMBER CHAMBER SIDE BLOCK (lbs./min.) ONLY ASSEMBLY ONLY ASSEMBLY SEAL GC2530 GC0103 GC2550 GC0260 GC2540 GC2531 GC0104 GC2551 GC0261 GC2540 10-20 GC2532 GC0105 GC2552 GC0262 GC2540 12-30 GC2533...
  • Page 23 GC0175 PIN VISE C20207 O-RING GC0086 BALL DRIVER 110241 O-RING GC2547 FILTER SCREEN GC0061 SNAP RING GC0278 Gun Repair Kit For all Probler Guns Part No. Description Qty. Part No. Description Qty. 168518 O-RING GC2528 MIXING CHAMBER SEAL C20988 O-RING...
  • Page 24 Replace all o-rings and seals with new parts from the appropriate kit. Inspect all parts for wear or damage and replace as required with new genuine GlasCraft replacement parts from your authorized GlasCraft distributor. Inspect all threads for wear or damage and replace as required.

  • Page 25: Options And Accessories

    Section 3 - General Information: Options and Accessories Flat Spray Conversion Kits see table GC0257 GC0256 See table Flat Spray Nozzle Nozzle Nut Air Cap Seal Mixing Chamber Assembly Connector GC2335/16V976 GC0258 see table Spray Tip GC2230 Air Cap Seal Flat Nozzle Seal Mixing Chamber (purchase separately)
  • Page 26 Section 4 - Notes...

  • Page 27: Limited Time Warranty

    Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited waranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

  • Page 28: Technical Assistance

    GlasCraft. * If your questions are not urgent, You can e-mail all correspondence to service@glascraft.com For Air Powered Systems: Model: _____________________________...

  • Page 29: For Your Reference

    ______________________________________________________ GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems. If your application is in-plant or a field contractor - GlasCraft has a system package to meet your requirements. GUARDIAN - AIR POWERED / A5 & A6 SERIES EQUIPMENT .
  • Page 30 Quality and Performance… GENUINE GLASCRAFT www.glascraft.com GRACO INC. 313265C P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Original instructions. Phone 612-623-6921 This manual contains English. Toll Free 1-800-328-0211 Revised November 2013 612-378-3505...

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