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GLASCRAFT GUARDIAN User Manual

Dispensing system
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Summary of Contents for GLASCRAFT GUARDIAN

  • Page 2: Table Of Contents

    Table Of Contents Introduction About This Manual..............................1 Parts & Illustrations A5-12000 System Standard & Optional Equipment ....................2 AM-500-00 Air Motor ..............................20 Options ..................................25 Safety Installation Operation Overhaul Procedure Notes ............................Limited Warranty Policy ......................Technical Assistance ........................ For Your Reference...

  • Page 3: Introduction

    Is information about the procedure in progress. CAUTION GlasCraft Is imperative information about equipment GlasCraft, protection. WARNING Is imperative information about personal safety. only to indicate the components and their normal should be directed by a GlasCraft distributor or GlasCraft assembly instructions provided.

  • Page 4: A5-12000 System Standard & Optional Equipment

    Standard & Optional Equipment Model - A5-12000 A5-12000 Standard Equipment Part Description Number A5-12000 Optional Equipment Part Description Number A5-12000 Power Options Part Description Number...
  • Page 5 Note: Overpressure switches are factory set at 2200 PSI. NOTE:...
  • Page 6 23485- System Assembly REVISION C...
  • Page 7 23485- System Assembly REVISION C...
  • Page 8 23485- System Assembly REVISION C...
  • Page 9 23485- System Assembly REVISION C...
  • Page 10 23485- System Parts List Part Part Description Description Number Number 21110-00 21150-00 22502-00 23450-XX GUARDIAN HYBRID ASSEMBLY REVISION C...
  • Page 11 23485- System Parts List 23450-XX Part Description Qty. Number 22150-02 22502-00 REVISION B...
  • Page 12 23485- Generic System Schematic REVISION C...
  • Page 13 23485- System Schematic 220V Single Phase REVISION C...
  • Page 14 23485- System Schematic 220V Three Phase REVISION C...
  • Page 15 23485- System Schematic 380V Three Phase REVISION C...
  • Page 16 23478-01 Control Panel Assembly Part Part Description Qty. Description Qty. Number Number 21112-00 REVISION C...
  • Page 17 23479- Electrical Assembly 23479-02 220 V Single Phase 23479-02 Part Description Qty. Number 23479-05 220 V Single & three Phase 23479-05 Part Description Qty. Number...
  • Page 18 23479- Electrical Assembly 23479-06 380 V Three Phase 23479-06 Part Description Qty. Number...
  • Page 19 23490-00 ISO Heat Exchanger Assembly Part Description Qty. Number REVISION A...
  • Page 20 23491-00 POLY Heat Exchanger Assembly Part Description Qty. Number REVISION A...
  • Page 21 23460-00 Proportioning Unit Assembly Part Part Description Qty. Description Qty. Number Number 22101-00 AM-500-00 REVISION A...

  • Page 22: Am-500-00 Air Motor

    AM-500-00 Air Motor...
  • Page 23 21835-00 Fluid Section REPAIR KIT: 21845-00 REVISION E...
  • Page 24 21835-00 Fluid Section Parts List Part Description Qty. Number 1005-02 21845-00 REPAIR KIT Part Description Qty. Number REVISION E...
  • Page 25 19524-01 Medium Pressure Hose Assembly Part Part Description Qty. Description Qty. Number Number REVISION E...
  • Page 26 Typical System Connection Diagram 19524-01 HOSE ASSY.

  • Page 27: Options

    Options 17666-04 Diaphram Transfer Pump Kit Note: REVISION A...
  • Page 28 Options Optional Desiccant Dryer Kit...
  • Page 29 Options 17666-05 Transfer Kit Note: REVISION A...
  • Page 30 Options Optional Desiccant Dryer Kit...

  • Page 31: Safety

    SAFETY Safe Handling And Use Of Urethane Foam Equipment Introduction Personnel Safety Equipment ter Systems: operation. listed. Operating Safely that the precautions in this manual be included in any CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam sys- tems.
  • Page 32 Hydrocarbon Solvents. Some GlasCraft spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents. are very desirable in many respects.
  • Page 33 First Aid NOTE GlasCraft is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed TAKE IMMEDIATE ACTION...
  • Page 34 SAFETY cal supplier can recommend such equipment and pro- cedures. Proper Safety Equipment Ventilation air ventilation is not adequate to remove isocyanate va- WARNING Hazardous concentrations of some chemical vapors ex- ist before they can be smelled. Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply needed to detect such dangerous concentrations.

  • Page 35: Installation

    NOTE The GlasCraft System is factory assembled. If any please refer to illustrations located in the forward portion of this User Manual or contact your GlasCraft distribu- tor. Fluid Line Connection Required Tools: This practice is required on all connection points.
  • Page 36 Installation WARNING connections. the system. material hose. circuit. Note: Jumper not needed with 18006-01 heated whip hose. tight.
  • Page 37 Installation WARNING Electrical Connections black wires in the console are always live! Disconnect or NOTE turn off Main Power source before opening console to make Electrical connections must be checked on a periodic any repairs or before making any electrical repair of any type basis.

  • Page 38: Operation

    Operation WARNING Filling The System Never leave machine unattended while system power is on or system is running. Machine operators must be familiar with the component functions and operation of the machine. Pre-Operation Check List OFF position. position. position. WARNING Do not place any part of the body in the path of the material spray.
  • Page 39 Operation vidual side block. Slowly open material valves material system. etc. ON position. NOTE Remember to dispense one to two gallons of material to clear the system of grease and plasticizer that was used during factory testing. block over the container. Bleed pressure until both NOTE applied by dabbing a white lithium grease into holes inside of Gun Front Housing and wiping grease over...
  • Page 40 Operation cations. achieved. WARNING NOTE CAUTION NOTE The Emergency Stop Switch is located on the bottom right turn handle on push button.
  • Page 41 Operation WARNING Do not place any part of the body in the path of the material spray. Do not point the gun at or near other personnel. time. Because of the hazardous materials used in this other safety equipment as prescribed by current ment is being used.
  • Page 42 Operation Over Pressure Problem Correction retract position NOTE Once the power has been turned off and problem pressure lighted buttons will automatically be reset. CAUTION If you do not understand the electrical hook-up de should install power to the supply disconnect. You should always follow all local or national electrical codes.
  • Page 43 Operation Extended Shut-Down Procedure periods. NOTE Power should be disconnected and all air regulators turned down to zero. PROBLER P2 and add a tablespoon CAUTION...
  • Page 44 Operation movement occurs. Note: pressure until the main proportioner SLOWLY retract position the system.
  • Page 45 Operation WARNING ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO (BLEED-OFF)! PROBLER P2 Open both side blocks simultaneously into seper- WARNING Before performing any repairs on any part of the PLACE ALL CONTROLS ON THE MACHINE AND THE MAIN POWER SOURCE IN THE OFF POSITION AND DISCONNECT THE ELECTRICAL POWER CABLE FROM THE MAIN POWER SOURCE!
  • Page 46 Maintenance Daily Routine Maintenance and add a tablespoon Weekly Maintenance See related manuals.
  • Page 47 Troubleshooting Material Or Mechanical Problem 1. Material in drums? 2. Material temperature? NOTE these procedures. The material pressure gauges are to be used for troubleshooting purposes only. The pres- sures registered on one gauge will not necessarily match the other. This difference can be caused by vari- system.
  • Page 48 Troubleshooting NOTE Follow the procedures in the order given. Remember that repairs should be made as soon as possible. Don’t TROUBLESHOOTING A POOR SPRAY PATTERN tering the system and causing the isocyanate to NOTE crystallize. understand the factors that affect the spray should be run long enough to displace the material that pattern.

  • Page 49: Overhaul Procedure

    Overhaul Procedure 19875-00 (-01) Pumps 21835-00 Pumps WARNING Be sure air and power are off to system. containers. solvent. CAUTION NOTE Do not immerse Over Pressure Valve in solvents externally. (Flushing will not affect). a. remove outlet hose b. remove inlet hose...
  • Page 50 Overhaul Procedure Breaking Down Pump in a criss-cross pattern. NOTE right side up for diagnostics.
  • Page 51 Overhaul Procedure Disassemble Sub-Assemblies...
  • Page 52 Overhaul Procedure Cleaning Inspection NOTE ing on Seat or Ball. above step. NOTE Re-Assemble NOTE All parts underlined are contained in Repair Kit.
  • Page 53 Overhaul Procedure...
  • Page 54 Overhaul Procedure...
  • Page 55 Overhaul Procedure For 19875-00 Pumps:...

  • Page 56: Notes

    Notes...

  • Page 57: Limited Warranty Policy

    PLIED. SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED. UNDER NO CIRCUMSTANCES SHALL GLASCRAFT’S LIABILITY EXCEED THE AMOUNT PUR- CHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART. UNDER NO CIRCUM- STANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAM- AGES OR FOR LOST PROFITS.

  • Page 58: Technical Assistance

    Thank You for selecting GlasCraft spray equipment GlasCraft distributor. Distributor: _________________________ Phone: ____________________________ Contact: ___________________________ * If your questions are not urgent, You can e-mail all correspondence to service@glascraft.com For Air Powered Systems: Serial number: _______________________ to your equipment: ____________________...

  • Page 59: For Your Reference

    ______________________________________________________ E-mail ______________________________________________________ requirements. GUARDIAN - AIR POWERED / A5 & A6 SERIES EQUIPMENT . 6000 OR 12000 WATTS OF HEAT . 1600, 2200, OR 3000 PRESSURE SET-UPS AVAILABLE MH, MH II, & MH III HYDRAULIC POWERED SYSTEMS . UP TO 45 LBS / MINUTE OUTPUT .

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