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Hirschmann qSCALE i2 Operator's Manual

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Download this manual See also: Service Manual
qSCALE i2
qSCALE i2 System
Tool Version 3.0.34
Operators Manual
Issue B – 11/2017
This document has the order number:
MAN-QSI2-O-0004
Contents
Safety Instructions
Operating Mode Selection
Operation
Service and Maintenance
Appendix
1
2
3
4
5

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Summary of Contents for Hirschmann qSCALE i2

  • Page 1 System Tool Version 3.0.34 Contents Safety Instructions Operating Mode Selection Operation Service and Maintenance Appendix Operators Manual Issue B – 11/2017 This document has the order number: MAN-QSI2-O-0004...

  • Page 2: Table Of Contents

    Information Selection Menu ..............37 4.3.1 Sensor Information Menu ..............38 4.3.2 Extended Information Menu ..............39 © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 3 Date Description Editor 6/2015 Initial Release 11/2017 Updated images and sections © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 4  who know the current regulations for the prevention of accidents © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 5 Usage instructions and information, but no dangerous situation. HINT Supplementary comments and recommendations for the user. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 6: Safety Instructions

    The full conformity declaration is available from the manufacturer on request. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 7 Safety Instructions Product Description The qSCALE i2 is the operable interface of the system (referred to below as the “RCL”) and is used for selecting and entering operating parameters and displaying the current crane operating and system data. The RCL detects the readings from different sensors and recognises crane overload statuses de- pending on different parameters.

  • Page 8: Product Identification

    Safety Instructions 1.2 Product Identification The type plate carries the unique identification of the qSCALE i2. It is located on the back of the device. Please make a note of all information on the type plate before making queries about this product.

  • Page 9: Overview Of Functional Elements

    7.) Esc key for return to previous menus or previous setup-ups 8.) USB 2.0 interface (only for service purposes) © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 10: Operating Mode Selection

    2.1 Switching the Device On and Off Start-up The qSCALE i2 has no on/off switch. The system starts automatically after switching on the ignition. Sequence After switching off the ignition, the system shuts down automatically. Upon switching on, the system boots and starts with the system self-tests. During the tests the boot screen is displayed.
  • Page 11 RCL to the current rigging state of the crane. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 12 Warning Symbols Operating Mode System Event Code (see Section 2.2) © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 13: Setting The Operation Mode

    Some selection features may not exist. Selection is with the rotary control: Selection © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 14: Operation Group Selection

    The Operation Group Selection screen will be displayed (see Section 2.2.2). © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 15: Op-Mode Confirm

    The reeving setup is NOT available if man basket or searcher hook operation is selected. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 16: Operation

    The correctness of these settings must be guaranteed before starting the machine opera- tions! © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 17: Functional Elements

    Screen) ESCAPE Key: Aborts Function & Returns to Previous Screen © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 18: Rcl Main Menu

    (see Section 3.4) (see Section 3.2) Silence Alarm (see Section 3.1.3) © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 19: Function Keys (Soft Keys)

    Warning: One or more active user limits have been Yellow background reached or already exceeded. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 20: Warning Symbols

    The audible alarm will sound again until the cause of the alarm is resolved. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 21: System Event Messages

    #### Alerts #### Critical errors #### Errors #### Warnings yellow #### © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 22: System Event Information

    View Errors of Class 4 View Errors of Class 5 View Errors of All Classes © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 23: Setup User Limits

    If one or more limits are reached or exceeded, the background color of the LIM key changes to yellow. The corresponding values are also displayed in yellow. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 24 The colors of the function buttons and symbols will change depending on the state of the limit. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 25: Boom Angle Monitoring

    The maximum limit cannot be set if it is less than the lower limit even when the lower limit is inactive. © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 26: Radius Monitoring

    Set and Save Current Radius as Maximum Radius Limit Activate or Deactivate Maximum Radius Limit Deactivate Limits © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 27: Boom Height Monitoring

    Set and Save Current Tip Height as Height Limit Activate or Deactivate Height Limit Deactivate Limits © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 28: Day/Night Switch

    The display can be switched to a day or night mode by pressing the day/night function button from the Main Working Screen Example Day Mode Example Night Mode © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 29: Service And Maintenance

    Password protected Administrator password required Section 4.1 for password entry information © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 30: Password Entry

    Press the ESCAPE key to abort entry and return to the previous menu © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 31: Setup Menu

    (see Section 4.2.3) (see Service Manual) Password Options (see Service Manual) © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 32: Brightness & Volume

     To abort, press the ESCAPE function key © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 33: Maintenance

    WORKING SETUP MAINTENANCE CONFIRM SCREEN Function Reboot Keys (see Section 4.2.1) © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 34: Set Units

    MAIN OP-MODE WORKING SETUP CONFIRM UNITS SCREEN Domestic Units Metric Units © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 35: Set Language

    SCREEN Example NOTE Available system languages will vary with each application! © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 36: Set Date / Time

     To abort, press the ESCAPE function key © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 37: Information Selection Menu

    4.3.1) Information Selection Version-Info (extended) (see Section 4.3.2) (see Section 4.3.4) © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 38: Sensor Information Menu

    Service Manual) NOTE Available screens will vary depending upon system configuration! © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 39: Extended Information Menu

    (see Service Manual) (see Service Manual) DIO I/O (see Service Manual) © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 40: Crane Information

    19 Load count 6 10 Setup counter 20 Load count 7 © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 41: Software Version Information

    MAIN OP-MODE INFORMATION SOFTWARE WORKING CONFIRM SELECTION VERSION SCREEN Function Keys © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 42: Maintenance And Repair

    Service and Maintenance 4.4 Maintenance and Repair The qSCALE i2 operating console contains no wearing parts and therefore cannot be opened. If differences between actual and displayed measured values occur, switch the device off and have it checked and, if necessary, repaired immediately by an authorized Hirschmann service partner.

  • Page 43: Appendix

    Buzzer 60 dB(A) in 30 cm distance, lifetime min. 1000h © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 44 - Ambient Light Sensor - Internal temperature sensor - Internal voltage control © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 45 ISO 15003: Agricultural Engineering – Electrical and electronic equipment – Testing resistance to environmental conditions © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 46: Dio Extension Cscale Dx-66-Am0

    4x DI_HSC (high speed counter) 4x DO (1A) 4x DO_PWM (2A) © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 47 ISO 15003: Agricultural Engineering – Electrical and electronic equipment – Testing resistance to environmental conditions © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

  • Page 48: Error Codes Table

    Safety Error 1Axx Parameter Error 1Bxx Unspecified Error 1Cxx Missing Adjustment © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 49 Module Error 0A52 Invalid reeving 2015 Module Error 0A53 Invalid winch configuration © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 50 Allowable load is reduced 0AA0 Outrigger load detection 0A11 Allowable load is reduced © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 51 Max load limit on outrigger reached rear right xx46 Jib angle limit underrun © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 52 Redundancy error 0A3C Jib up motion disabled 0AA0 Outrigger load detection © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 53 Sensor Error: IOPiston2 xxA5 Boom Length xx0A Sensor Error: IOPiston3 © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 54 Sensor Error: IOForce5 xxAB Wind Speed xx25 Sensor Error: IOForce6 © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 55 Did you discover any errors in this manual? If so, on which page? © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 56 Hirschmann Automation and Control GmbH Abt. Dokumentation Hertzstr. 32-34 76275 Ettlingen Germany Thank You ! © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.
  • Page 57 Feedback Notes © 2016 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

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