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Summary of Contents for Fuji Clean CE-4200
- Page 1 Leaders in environmentally friendly wastewater management COMMERCIAL WASTEWATER TREATMENT SYSTEM CE-4200 CE-6000 Operation & Maintenance Manual FOR SERVICE PERSONNEL ONLY Updated: 19 January 2015...
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Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY PRECAUTIONS ..........................1 PROCESS DESCRIPTION ..........................2 MAINTENANCE PROGRAM .......................... 4 DESLUDGING ..............................9 TROUBLESHOOTING ..........................11 SPECIFICATIONS ............................14 1 SAFETY PRECAUTIONS Read the safety precautions carefully before operating the plant. The contents of this section are important to ensure safety. Please pay special attention to the following symbols. -
Page 3: Process Description
2 PROCESS DESCRIPTION System Components Sedimentation Chamber This chamber is designed to physically separate the solids from the incoming water. Anaerobic Filtration Chamber This chamber contains a spherical-skeleton type of filter media. Through bacterial growth processes on the surface of the filter media, biological anaerobic treatment thrives while suspended solids are captured. - Page 4 CE Commercial System is designed to treat the commercial wastewater from the kitchen, bathroom, toilet and laundry and capable of producing Advanced Secondary Quality Effluent as specified below. The daily design flow rate of CE-4200 is 4,200L/day and CE6000 is 6,000L/day. BOD equal to or less than 10mg/L...
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Page 5: Maintenance Program
3 MAINTENANCE PROGRAM Scheduled Maintenance The effective operation of the system is dependent on regular maintenance. The system must be serviced EVERY 3 MONTHS by a qualified service professional. Regular maintenance involves periodic removal of excessive sludge and scum build-up from the plant. The frequency of removal depends on the system’s loading. - Page 6 15. Refill the chlorinator and adjust the dissolve rate if applicable. 16. Close the blower box and lock all access covers. Adjusting Valves Barrel Union Aeration Valve(blue) Recirculation Airlift Pipework Recirculation Valve(grey) Effluent Valve(white) Barrel Union (1) Adjusting Aeration Balance The aeration system is divided into two parts.
- Page 7 the end of the recirculation pipe in the Sedimentation Chamber by using a measuring cup. The upper part of the end of the Recirculation Pipe is cut off as shown in the drawing on the previous page. Adjust the Recirculation Cap (Closure) Control Valve so that the water level in the pipe is between the horizontal edge of the pipe end and the Indication Line.
- Page 8 Step 4. Attach a piece of 13mm PVC pipe to the end of a garden hose with a hose clamp, and then connect the pipe with the barrel union. Step 5. Connect the other end of the hose to a tap and run water through it. Step 6.
- Page 9 (2) Flushing the Effluent Control Valve Rotate the valve back and forth from 0 to 100 several times to flush and reset the valve. Preventing Blockage of Anaerobic Filtration Media (1) Degassing / Agitating Anaerobic Media Accumulated sludge on the anaerobic media could cause a complete or partial blockage.
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Page 10: Desludging
4 DESLUDGING When do you need to pump out the plant? Desludging is required to remove accumulated solids when one or more of the following conditions are present: Biological treatment performance is severely deteriorated due to excessive amounts of oil or chemicals which interfere with the bacterial activity. - Page 11 Step 5. Insert suction hose into the baffle. Remove sludge from the bottom of the anaerobic filtration chamber while washing the filtration media and chamber wall with high pressure water. Step 6. Remove scum and sludge in the sedimentation chamber. Step 7.
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Page 12: Troubleshooting
5 TROUBLESHOOTING Sedimentation Chamber Symptom Solution Remove the blockage. Inlet pipe is blocked. During the first few weeks of operation there may be some Strong and unusual odour persists even with the manhole odour from the system. This should cease once the bacteria lids closed. - Page 13 Perform a backwash operation. Check to make sure that the blower operates properly. Dissolved Oxygen is less than 1.0mg/L. Perform a backwash operation. Adjust the recirculation control valve. Recirculation rate is unable to be adjusted or no recirculation at ...
- Page 14 Dirty or clogged air filter. In the event that the system requires repair or the components need to be replaced, please contact Fuji Clean Australia. FUJI CLEAN AUSTRALIA PTY. LTD. ABN 74 129 181 317 PO BOX 1230 Oxenford QLD 4870 Ph: 1300 733 619 Fax: 07 5580 0790 www.fujiclean.com.au...
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Page 15: Specifications
6 SPECIFICATIONS TREATMENT UNIT Vertical Sectional View Horizontal Sectional View CE4200 Volume (L) Dimensions (mm) 3,169 1,840 Sedimentation Chamber Max. Width 3,177 3,880 Anaerobic Filtration Chamber Max. Length 1,431 2,065 Aerobic Contact Filtration Chamber Max. Height (No riser) 2,365 Storage Chamber Max. - Page 16 ALARM SYSTEM MONITOR UNIT The monitor unit is installed at the treatment system and provides connections for the blower, pump and sensors, along with power and signal to the remote alarm. The monitor unit has three local LED indicators for easy verification of the power input states: Power: This LED is lit whenever power is present.
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