GSI Group D04-1295 Installation Manual

Stack quiet dryer front platform assembly

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Stack Quiet Dryer Front Platform

Assembly

Models:

D04-1295

D04-1323

Installation Manual

PNEG-2237

Version 1.1

Date: 09-14-18

PNEG-2237

Table of Contents

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Summary of Contents for GSI Group D04-1295

Page 1 Stack Quiet Dryer Front Platform Assembly Models: D04-1295 D04-1323 Installation Manual PNEG-2237 Version 1.1 Date: 09-14-18 PNEG-2237...
Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 3: Table Of Contents
Safety Guidelines ........................5 Cautionary Symbol Definitions......................6 Safety Cautions...........................7 Safety Sign-off Sheet.........................10 Chapter 2 Installing the Front Platform....................11 Chapter 3 Stack Quiet Dryer Front Platform Parts List................37 GSI Group, LLC Limited Warranty ...................45 PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 4 NOTES PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 5: Chapter 1 Safety Precautions
Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines ▪ Cautionary Symbol Definitions ▪ Safety Cautions ▪ Safety Sign-off Sheet Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment.
Page 6: Cautionary Symbol Definitions
Chapter 1: Safety Precautions Cautionary Symbol Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. Table 1-1 Description of the different cautionary symbols Symbol Description...
Page 7: Safety Cautions
Chapter 1: Safety Precautions Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. •...
Page 8 Chapter 1: Safety Precautions Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.
Page 9 Chapter 1: Safety Precautions Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036–2 Fall Hazard • Ladders, stairways and platforms are for use by competent and trained personnel only.
Page 10: Safety Sign-Off Sheet
Chapter 1: Safety Precautions Safety Sign-off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name...
Page 11: Chapter 2 Installing The Front Platform
Installing the Front Platform Before You Begin You must remove the ladders that are shipped on the dryer. New ladders will be installed specific for the platforms. What You Should Know You need to install the platform to the dryer before the dryer is lifted into place for easier access while at ground level.
Page 12 Chapter 2: Installing the Front Platform 1. Install the hitch splice plate (12) and the hitch supports (11) to the dryer frame (74) using four 1/2 x 1-1/2 in. HHTB bolts (1) and 1/2 in. nylock nuts (9). Also, install two 5/16 x 3/4 in. flange bolts (3) and 5/16 in.
Page 13 Chapter 2: Installing the Front Platform 3. Install the four platform brackets (16) to the dryer frame (74) using 1/2 x 1-1/2 in. HHTB bolts (1) and 1/2 in. nylock nuts (9). 4. Install the two platform angle brackets (17) to the dryer hitch brackets (66 and 73) using 5/8 x 2 in. HHTB bolts (2) and 5/8 in.
Page 14 Chapter 2: Installing the Front Platform 7. Using only the outside set of holes in the corner brace brackets (19), install them to the corners of the platform support brackets (14) at the rear side of the platform using 5/16 x 3/4 in. flange bolts (3) and 5/16 in.
Page 15 Chapter 2: Installing the Front Platform 10.Install the angle support brackets (18) to the platform support brackets (14) and platform long support brackets (15) using 5/16 x 3/4 in. flange bolts (3) and 5/16 in. flange nuts (10). NOTE: Use the second and fourth set of holes in the support brackets (14 and 15) starting from the outside of the platform.
Page 16 13.Install the angle support brackets (18) and corner brace brackets (19) to the side supports (20) using 5/16 x 3/4 in. flange bolts (3) and 5/16 in. flange nuts (10). Figure 2-5 Installing the side support brackets (D04-1295) 5/16 x 3/4 in. flange bolt (S-6606) Side support bracket (D01-3068) 5/16 in.
Page 17 Chapter 2: Installing the Front Platform Figure 2-6 Installing the side support brackets (D04-1323) 5/16 x 3/4 in. flange bolt (S-6606) Side support bracket (D01-3068) 5/16 in. flange nut (S-10268) Side splice plate (D01-3571) Angle support bracket (D01-2771) Side support bracket (D01-3735) Corner brace bracket (D01-3069) PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 18 17.On the hatch side, install the floor support bracket (28) to the side splice plate (21) and side support bracket (20) using 5/16 x 3/4 in. flange bolts (3) and 5/16 in. flange nuts (10). Figure 2-7 Installing the hitch tube weldment supports and floor supports (D04-1295) 5/16 x 3/4 in. flange bolt (S-6606) Side splice plate (D01-3571) 5/16 x 1 in.
Page 19 Chapter 2: Installing the Front Platform Figure 2-8 Installing the hitch tube weldment supports and floor supports (D04-1323) 5/16 x 3/4 in. flange bolt (S-6606) Side splice plate (D01-3571) 5/16 x 1 in. flange bolt (S-7470) Hitch tube splice plate (D01-2765) 5/16 in.
Page 20 22.On the hatch side, install the platform support (33) to the non-flange side of the hitch support (11) using 5/16 x 3/4 in. flange bolts (3) and 5/16 in. flange nuts (10). Figure 2-9 Installing the toeboard brackets and floor supports (D04-1295) 5/16 x 3/4 in. flange bolt (S-6606) Handrail support (D01-2776) 5/16 x 3/4 in.
Page 21 Chapter 2: Installing the Front Platform Figure 2-10 Installing the toeboard brackets and floor supports (D04-1323) 5/16 x 3/4 in. flange bolt (S-6606) Handrail support (D01-2776) 5/16 x 3/4 in. screws (S-6620) Toeboard bracket (D01-3574) 5/16 in. flange nut (S-10268) Toeboard splice plate (D01-3575) Hitch support (D01-3578) Platform support (D01-3640)
Page 22 26.Install the long floor supports (37) to the angle support brackets (18) between the platform long support brackets (15) and hitch supports (11) using 5/16 x 3/4 in. flange bolts (3) and 5/16 in. flange nuts (10). Figure 2-11 Installing the floor supports (D04-1295) 5/16 x 3/4 in. flange bolt (S-6606) Angle support bracket (D01-2771) 5/16 in.
Page 23 Chapter 2: Installing the Front Platform Figure 2-12 Installing the floor supports (D04-1323) 5/16 x 3/4 in. flange bolt (S-6606) Angle support bracket (D01-2771) 5/16 in. flange nut (S-10268) Side support bracket (D01-3068) Hitch support (D01-3578) Front floor support (D01-2772) Hitch tube weldment (D04-0904-BK) Rear floor support (D01-3576) Platform support bracket (D01-3572)
Page 24 30.Install the handrail supports (39) to the hitch support brackets (25) using 5/16 x 3/4 in. flange bolts (3) and 5/16 in. flange nuts (10). Figure 2-13 Installing the handrail supports (D04-1295) 5/16 x 3/4 in. flange bolt (S-6606) Side support bracket (D01-3589) 5/16 x 3/4 in.
Page 25 Chapter 2: Installing the Front Platform Figure 2-14 Installing the handrail supports (D04-1323) 5/16 x 3/4 in. flange bolt (S-6606) Side support bracket (D01-3735) 5/16 x 3/4 in. screws (S-6620) Hitch support bracket (D01-2766) 5/16 x 1 in. flange bolt (S-7470) Middle handrail support (D01-2786) 5/16 in.
Page 26 34.Install the toeboard planks (40, 41 and 42) to the floor supports using #14 x 3/4 in. truss head screws (7). Figure 2-15 Installing the floor planks (D04-1295) #14 x 3/4 in. truss head screw (725-1003-5) Side floor plank (D01-3594)
Page 27 Chapter 2: Installing the Front Platform Figure 2-16 Installing the floor planks (D04-1323) #14 x 3/4 in. truss head screw (725-1003-5) Side floor plank (D01-3594) Toeboard plank (D01-3584) Side floor plank (D01-3595) Toeboard plank (D01-3585) Side floor plank (D01-3596) Toeboard plank (D01-3586) Side floor plank (D01-3597) Corner floor plank (D01-3590) Hatch floor plank (D01-3598)
Page 28 16 x 3/4 in. screws (4) and 5/16 in. flange nuts (10). 41.Secure the floor planks to the handrail posts using 5/16 x 3/4 in. screws (4) and 5/16 in. flange nuts (10). Figure 2-17 Installing the toeboards and supports (D04-1295) 5/16 x 3/4 in. screws (S-6620) Support (D01-3601) #14 x 3/4 in.
Page 29 Chapter 2: Installing the Front Platform Figure 2-18 Installing the toeboards and supports (D04-1323) 5/16 x 3/4 in. screws (S-6620) Support (D01-3601) #14 x 3/4 in. truss head screw (725-1003-5) Support (D01-3602) 5/16 in. flange nut (S-10268) Support (D01-3603) Inner toeboard (D01-3580) Support (D01-3604) Inner toeboard (D01-3581) Inner toeboard bracket (D01-3639)
Page 30 Chapter 2: Installing the Front Platform 42.Assemble the floor hatch supports (63) to the floor hatch floor plank (64) using 5/16 x 3/4 in. screws (4) and 5/16 in. flange nuts (10). 43.Install the hatch support angle bracket (62) to the corner of the hatch floor plank (64) using 5/16 x 3/4 in.
Page 31 Chapter 2: Installing the Front Platform 45.Install the hatch door assembly (75) to the floor support brackets (28) using 5/16 x 3/4 in. screws (4) and 5/16 in. flange nuts (10). Figure 2-20 Installing the hatch door assembly 5/16 x 3/4 in. screws (S-6620) Floor support bracket (D01-3582) 5/16 in.
Page 32 Chapter 2: Installing the Front Platform 46.For D04-1295 model, install the upper handrails (67) to the middle handrail supports (26), middle handrail brackets (27), corner handrail brackets (38) and handrail supports (39) using 5/16 x 2 in. HHCS bolts (6) and 5/16 in. flange nuts (10).
Page 33 Chapter 2: Installing the Front Platform Figure 2-22 Installing the upper handrails (D04-1323) 5/16 x 2 in. HHCS bolt (S-7877) Handrail support (D01-2775) 5/16 in. flange nut (S-10268) Long upper handrail (D01-2825-Y) Middle handrail support (D01-2786) Short upper handrail (D01-3587-Y) Middle handrail bracket (D01-3067) Upper handrail (D01-3739-Y) Corner handrail bracket (D01-2767)
Page 34 Chapter 2: Installing the Front Platform 49.For model D04-1295, install the lower handrails (69) to the middle handrail supports (26), middle handrail brackets (27), corner handrail brackets (38) and handrail supports (39) using 5/16 x 3/4 in. screws (4) and 5/16 in. flange nuts (10).
Page 35 Chapter 2: Installing the Front Platform Figure 2-24 Installing the lower handrails (D04-1323) 5/16 x 3/4 in. screws (S-6620) Handrail support (D01-2775) 5/16 x 2 in. HHCS bolt (S-7877) Long lower handrail (D01-2826) 5/16 in. flange nut (S-10268) Short lower handrail (D01-3588) Middle handrail support (D01-2786) C-channel (D01-3605) Middle handrail bracket (D01-3067)
Page 36 NOTES PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 37: Chapter 3 Stack Quiet Dryer Front Platform Parts List
Stack Quiet Dryer Front Platform Parts List Figure 3-1 Stack Quiet Dryer Front Platform (D04-1295) Parts PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 38 Chapter 3: Stack Quiet Dryer Front Platform Parts List Figure 3-2 Stack Quiet Dryer Front Platform (D04-1295) Parts (cont'd.) PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 39 Chapter 3: Stack Quiet Dryer Front Platform Parts List Table 3-1 Stack Quiet Dryer Front Platform (D04-1295) Parts List Description Ref # Part # Bolt, HHTB 1/2-13 x 1-1/2 in. YDP Grade 8 or 8.2 S-3728 Bolt, HHTB 5/8-11 x 2 in. YDP Grade 8 or 8.2 S-4329 Bolt, Flange 5/16-18 x 3/4 in.
Page 40 Chapter 3: Stack Quiet Dryer Front Platform Parts List Table 3-1 Stack Quiet Dryer Front Platform (D04-1295) Parts List (cont'd.) Description Ref # Part # Bracket, Portable Platform Corner Handrail D01-2767 Support, Portable Platform Handrail D01-2775 Plank, Portable Platform Toeboard and Floor...
Page 41 Chapter 3: Stack Quiet Dryer Front Platform Parts List Figure 3-3 Stack Quiet Dryer Front Platform (D04-1323) Parts PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 42 Chapter 3: Stack Quiet Dryer Front Platform Parts List Figure 3-4 Stack Quiet Dryer Front Platform (D04-1323) Parts (cont'd.) PNEG-2237 Stack Quiet Dryer Front Platform Assembly...
Page 43 Chapter 3: Stack Quiet Dryer Front Platform Parts List Table 3-2 Stack Quiet Dryer Front Platform (D04-1323) Parts List Description Ref # Part # Bolt, HHTB 1/2-13 x 1-1/2 in. YDP Grade 8 or 8.2 S-3728 Bolt, HHTB 5/8-11 x 2 in. YDP Grade 8 or 8.2 S-4329 Bolt, Flange 5/16-18 x 3/4 in.
Page 44 Chapter 3: Stack Quiet Dryer Front Platform Parts List Table 3-2 Stack Quiet Dryer Front Platform (D04-1323) Parts List (cont'd.) Description Ref # Part # Bracket, Portable Platform Corner Handrail D01-2767 Support, Portable Platform Handrail D01-2775 Plank, Portable Platform Toeboard and Floor D01-3584 Plank, Portable Platform Toeboard and Floor D01-3585...
Page 45: Gsi Group, Llc Limited Warranty
GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
Page 46 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2018 by The GSI Group, LLC Printed in the USA CN #338719...

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