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Related Manuals for DMC HX33
Summary of Contents for DMC HX33
- Page 1 HX33 Operating Instructions Pneumatic Crimp Machine Version HX33 – 02/16 – Rev. A...
- Page 2 Reproduction of these instructions or parts of them in whatever form is not permitted without express written permission from the publisher. We reserve the right to make technical changes necessary to improve the machine that could diverge from figures and information in these instructions. HX33-DS Rev. A Page 2 / 23...
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Page 3: Table Of Contents
Parts List Exploded View Drawing ....................20 14.3 Pneumatic Diagram ........................22 14.4 Parts List Pneumatic ........................22 14.5 Accessories overview for re-orders .................... 23 14.6 Additional Information / Limitation of Liability / Limited Warranty ..........23 HX33-DS Rev. A Page 3 / 23... -
Page 4: Introduction
Utilizing the enclosed foot pedal, the crimping cycle of the HX33 is activated and allows the operator to have both hands free to insert the crimped item and wire. All HX33 crimp tools are equipped with a positive closing mechanism to ensure consistent crimp quality. -
Page 5: Safety
Operate the HX33 pneumatic crimp machine in a dry and dust free environment only. The crimp machine is only allowed to be used when it is in complete functional condition. Do not modify the HX33 pneumatic crimp machine nor use it for any purpose for which it was not intended. - Page 6 It must not be covered. Exercise caution at all times when the HX33 pneumatic crimp machine is switched on. The HX33 pneumatic crimp machine is not allowed to be used without a installed die set and safety guard.
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Page 7: Responsibilities
The HX33 pneumatic crimp machine is designed for the use of the DMC “Y-die” series dies. The HX33 pneumatic crimp machine should only be used with the dies specified by DMC. It is only allowed to use the pneumatic crimp machine HX33 together with the DMC die sets for the... -
Page 8: Hazardous Areas
Hand injuries (cuts from sharp edges) Hand injuries (risk of crushing) Shipment Packing Upon receipt, unpack the HX33 pneumatic crimp machine carefully and check that you have received all components against the packing slip, declaration of conformity, and operating instructions. We recommend that you retain the packing for further dispatch and for storage. -
Page 9: Technical Description
Technical Description Operators Guide Fig. 4.1 Item Description Pneumatic crimp machine HX33 Release Button Safety guard Die Set A =control pressure (foot pedal) P1 = compressed air (foot pedal) P = compressed air Label with serial number Pneumatic foot pedal Safety cover for foot pedal HX33-DS Rev. -
Page 10: Machine Identification
116psi/8 bar 3597 lbf / 16 KN Noise level: 73 dB (A) Safety Guard The HX33 pneumatic crimp machine has a special safety guard (in the scope of the delivery). INFORMATION In case of an accident, because of... -
Page 11: Release Button
Pneumatic tubes must not be damaged. Installation ATTENTION Position the HX33 pneumatic crimp machine on a flat surface and assure the stability of the machine. Ensure that the table or bench is stable enough to support the machine in normal use. -
Page 12: Commissioning / Connecting To Compressed Air Supply
CAUTION The HX33 pneumatic crimp machine may only be set up and operated in perfect technical condition, observing all the safety regulations and considering any possible dangers. The crimp machine is only allowed to be used with mounted dies and safety guard. - Page 13 Install control cable of the pneumatic foot pedal 4 on connection A of the machine (PU air hose Ø 4 / 2,5 mm). Use the HX33 pneumatic crimp machine only with conditioned air (lubricated and filtered). Standard Filter: 30 µm.
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Page 14: Tooling
CAUTION The pneumatic crimp machine HX33 may only be set up and operated in perfect technical condition, observing all the safety regulations and considering any possible dangers. The crimp machine is only allowed to be used with mounted dies and safety guard. -
Page 15: Normal Operation / Production Cycle
It is only allowed to work with the specified air pressure. ATTENTION Position the HX33 pneumatic crimp machine on a flat surface and assure the stability of the machine. Ensure that the table or bench is stable enough to support the machine in normal use. -
Page 16: Maintenance
When working with the HX33 pneumatic crimp machine, do not wear loose clothing, jewellery or long, loose hair that can get caught in the HX33 pneumatic crimp machine. The crimp machine is only allowed to be used when it is in complete functional condition. -
Page 17: Problem Handling And Fault Diagnostics
When working with the HX33 pneumatic crimp machine, do not wear loose clothing, jewellery or long, loose hair that can get caught in the HX33 pneumatic crimp machine. Work with caution. -
Page 18: Removal From Service, Demounting, Disassembly
When working with the HX33 pneumatic crimp machine, do not wear loose clothing, jewellery or long, loose hair that can get caught in the HX33 pneumatic crimp machine. Only one person is allowed to work on or with the machine at a time! Work with caution. -
Page 19: Exploded View Drawing, Spare Part List
Exploded View Drawing, Spare Part List 14.1 Exploded View Drawing Fig. 14.1 HX33-DS Rev. A Page 19 / 23... -
Page 20: Parts List Exploded View Drawing
Pressure Spring D-180D L0 41, Ln 21,82, Lndyn 8481-13003 23,11 8183-79006 Hexagon socket set screw M3x8 DIN913 8332-12003 Hexagon socket set screw M3x10 DIN913 8480-99055 Adjusting washer Ø6/12 x 0,2 DIN 988 2481-13003 Lower die plate 2481-13004 Upper die plate HX33-DS Rev. A Page 20 / 23... - Page 21 All spare parts which are not marked with an “X“, are safety related parts or in connection with safety related parts of the machine. This repair/assembly should be made by DMC. If the replacement of the safety related parts or parts, which are in connection with these safety related parts is done by the end-user, every guarantee- and warranty claim expires.
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Page 22: Pneumatic Diagram
Y-connector Ø 4 8480-88077 Reducing connector Ø 6/4 8481-13010 Straight connector Ø 6 to Ø 4 8481-13009 Straight connector Ø 8 to Ø 4 8480-88082 T-5 Multiple Connector Ø 6 / Connections Ø 4 HX33-DS Rev. A Page 22 / 23... -
Page 23: Accessories Overview For Re-Orders
DMC’s obligation under this warranty is limited to the free correction or, at DMC’s option, the refund of the purchase price of any such product which proves defective in normal service within ninety (90) days after delivery to the first user, provided that the product is returned to DMC with all transportation charges prepaid and which shall appear to DMC’s satisfaction, after DMC’s...
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