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MachMotion X15-350-04 Setup Manual

Cnc control with mitsubishi drives and servo motors

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X15-350-04
CNC Control with Mitsubishi Drives
and Servo Motors Setup Guide
2007

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Summary of Contents for MachMotion X15-350-04

  • Page 1 X15-350-04 CNC Control with Mitsubishi Drives and Servo Motors Setup Guide 2007...
  • Page 3 Mach Motion MachMotion X15-350-04 CNC Control with: Mitsubisi Drives Mitsubisi Motors 24V Power Supply IO6 Breakout Board Mounting Arm Setup Guide...
  • Page 5 MachMotion.com support@machmotion.com Step 1 Universal Mounting Arm Assembly...
  • Page 6 MachMotion.com support@machmotion.com Mount arm base on a level and flat surface. (Figure 1) (Figure 1) Slide the vertical square tubing onto base, and make a mark at the desired arm (Figure 2) height. Cut tubing on line with a metal chop-saw or band-saw.
  • Page 7 Mach Motion square level- ing plate Place the square leveling plate with the set-screws behind the bolt. (Figure 4) Now lightly tighten these 3 bolts with a wrench. (Figure 4) Insert the tree remaining bolts and hand tighten. (Figure 5) Cut the horizontal square tubing (Figure 5) to desired length.
  • Page 8 MachMotion.com support@machmotion.com (Figure 7) Stack the round plastic disc on top of the metal disc with the grooves facing up- ward. Set the O-ring in groove of the plastic disc. (Figure 7) (Figure 8) Set one of the plastic half...
  • Page 9 Mach Motion (Figure 10) Screw the other to half moon ring down, and tighten the screws until they are snug. (Figure 10) Take the whole panel and arm (horizontal square tub- ing) and slide into the top (Figure 11) of the 2 90° plates as shown in figures 11 and (Figure 12) Level the arm by using the...
  • Page 10 MachMotion.com support@machmotion.com (Figure 13) Route all your wires and cables through the arm. (Figure 13) Slide the cable cover in between the 2 90° plates starting at the top front bolt and working your way down the back, tighten- ing the bolts as you go. As shown in fig-...
  • Page 11 MachMotion.com support@machmotion.com Step 2 Mount Drives and Motors to Machine.
  • Page 12 MachMotion.com support@machmotion.com 1. Mount Mitsubishi Drives and 24V Power Supply to machine in a electrical box. (Electrical Box not Included) 2. Mount Mitsubishi Brushless Servo Motors to machine.
  • Page 13 Mach Motion 3. Route and connect motor drive cables to drives and motors. Motor Drive Cables Motor Data Cable Motor Power Cable 4. Route drive control cables from CNC Control Drive Control Cable through the arm to the drives and connect to the drive in by plugging the drive control cable into the S/D port.
  • Page 14 MachMotion.com support@machmotion.com 5. Connect the drive control cables to the CNC control. Y Axis Drive Control Cable Spindle Control Axis 1 Axis 3 Axis 5 Spindle Axis 2 Axis 4 Axis 6 Encoder...
  • Page 15 Mach Motion 6. Wire all limit switches and solid state relays to the breakout board which is in the back of the CNC control. There are more diagrams on the following pages.
  • Page 16 Mach Motion To enable the limit switches in Mach3 go to Config / Ports&Pins / Input Signals. See Example below.
  • Page 17: Relay Out-Put Configuration

    Mach Motion Relay Out-put Configuration (Standard Configuration) Power for Board 5v DC While Charge Relay contacts are closed while pump is Enabled charge pump is enabled Charger Pump Signal 24VAC? Contactor Neutral Relays R2-R9 Can be Con- figured in Mach to be N.O. Relay Coil Spindle Control Relays...
  • Page 18 Mach Motion Relay Input Configuration Power for Board 5v DC While Charge Relay contacts are closed while pump is Enabled charge pump is enabled Charger Pump Signal Limit Switch Relay +12v DC Spindle Control Re- lays 0-10v Spindle Control Index (Spindle...
  • Page 19 Mach Motion Parallel Port Pin-outs Pin 26 Pin 26 Pin 14 Parallel Port Pin 14 Parallel Port 1 Pin 1 Pin 13 Pin 1 Pin 13 Direction Direction Parallel (relative to Parallel (relative to Port Pin # the PC) Function Port Pin # the PC) Function...
  • Page 20: Power Connector

    Mach Motion 7. Connect drive power to servo drive and wire in Brake Resistor. Power Connector 3 PHASE 240 VAC Break Resistor Break Resistor Break Resistor Break Resistor 240 VAC POWER L1 POWER 240 VAC POWER L2 POWER L3 POWER...
  • Page 21 Mach Motion 8. Wire 24V from the 24V Power Supply to all drives. 9. Wire 115V Power into 24V Power Supply 115V Neutral...
  • Page 22 12. Turn on CNC control and test motors. For more details on the I06 Breakout Board refer to the MachMotion I06 Motion Control Manual. For more details on Mach3 Control Software please refer to the Mach3 User Manual. You can find both of these manuals and other manuals in a folder on the desktop of your new CNC Control or you can download them off of MachMotion.com...
  • Page 23 Mach Motion Notes:...
  • Page 24 14518 County Road 7240 Newburg, MO 65550 E-mail: support@machmotion.com Sales@machmotion.com Website: MachMotion.com...