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Summary of Contents for NTM SSQ MultiPro
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Page 2: Table Of Contents
TABLE OF CONTENTS CHAPTER 1……..SPECIFICATIONS ..................1 CHAPTER 2…..PRECAUTIONS ....................2 CHAPTER 3………. MACHINE ORIENTATION ................3 CHAPTER 4………. GENERAL MAINENANCE ................5 Recommended Lubricants and Fluids ............6 CHAPTER 5………. ELECTRICAL CONTROLS AND OPERATION ..........9 CHAPTER 6………. REEL STANDS, REELS AND EXPANDABLE ARBORS ......16 CHAPTER 7………. - Page 3 LIST OF FIGURES Figure 1: Machine Orientation ......................3 Figure 2: Mounting Foot Detail ......................4 Figure 3: Entry Guide ......................... 7 Figure 4: Acme Shafts and Left Side Adjustment ................8 Figure 5: Controls ..........................12 Figure 6: Main Control Cable ......................13 Figure 7: Run Out Table and Remote Limit Switch .................
- Page 4 LIST OF FIGURES Figure 48: R1 Tooling Rail Spacers....................55 Figure 49: L1-1 Special Instructions....................56 Figure 50: Entry Guide Alignment Notches and Pins ..............57 Figure 51: Tooling Rail Adjustment Handle ..................57 Figure 52: Marker Plate Notch and Pin .................... 58 Figure 53: Preparing Coil for Loading....................
- Page 5 LIST OF FIGURES Figure 94: Setup Screen ........................7 Figure 95: Status Screen ........................7 Figure 96: Security Screen ........................8 Figure 97: Coils Password Access Screen ..................9 Figure 98: Coils Screen ........................9 Figure 99: Coil Indicator ........................10 Figure 100: Coils Color Screen......................
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Page 6: Specifications
CHAPTER 1 SSQ SPECIFICATIONS SPECIFICATIONS SSQ Dimensions: Length-13’ 7” (4.1m) Width-5’ (1.5m) Height-4’ 3” (1.3m) w/Over Head Rack 1’ 10” (.6m) w/o Over Head Rack Weight-2200 lbs. (1450kg) SSQ on Trailer: Length-17’ 6” (5.3m) Width-7’ (2.1m) Height-6’ 3” (1.9m) with reel Weight-4800 lbs. -
Page 7: Precautions
CHAPTER 2 PRECAUTIONS PRECAUTIONS Make sure the operator of the machine has read and understands this manual in its entirety before attempting to operate this equipment. ALWAYS keep covers, guards and lids mounted to machine during operation OBSERVE and OBEY all safety and warning signs affixed to the machine. ALWAYS adhere to and follow all local and national safety codes concerning the loading and un-loading of reeled coils. -
Page 8: Figure 1: Machine Orientation
CHAPTER 3 MACHINE ORIENTATION MACHINE ORIENTATION Figure 1: Machine Orientation... -
Page 9: Figure 2: Mounting Foot Detail
CHAPTER 3 MACHINE ORIENTATION Figure 2: Mounting Foot Detail... -
Page 10: General Mainenance
CHAPTER 4 GENERAL MAINTENANCE GENERAL MAINENANCE 1. Always keep covers on during operation and storage. The covers are for operator safety, but also protect the internal components of the machine from the environment. 2. Avoid storage of the machine outdoors for long periods of time. Cover your machine with a tarp to protect it but provide good ventilation to prevent condensation and rust. -
Page 11: Recommended Lubricants And Fluids
CHAPTER 4 GENERAL MAINTENANCE Recommended Lubricants and Fluids Spray Lube for: Shear Blades, Dies, Entry Guide, Bead Roller Carriage Shafts, Acme Shafts and Mitre Gears Super Lube - Multi-Purpose Synthetic Dri Film Aerosol Lubricant with Syncolon (PTFE) Catalog No. 11016 11 oz. -
Page 12: Figure 3: Entry Guide
CHAPTER 4 GENERAL MAINTENANCE Figure 3: Entry Guide... -
Page 13: Figure 4: Acme Shafts And Left Side Adjustment
CHAPTER 4 GENERAL MAINTENANCE Figure 4: Acme Shafts and Left Side Adjustment... -
Page 14: Electrical Controls And Operation
CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION ELECTRICAL CONTROLS AND OPERATION POWER CORD REQUIREMENTS For machines equipped with a QCPP-E it is very important to follow the power cord requirement prescribed by the motor and electrical control manufacturers to maintain their respective warranties. - Page 15 CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION Function #1 (Power On) Pull this button OUT prior to starting the machine. Function #2 (Emergency Stop-Power Off) Once the machine is running, pushing this button in will stop all functions and completely shut down the machine including the engine. If the shear is in the down cycle it will freeze it in position.
- Page 16 CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION REMOTE LIMIT SWITCH (See Figure 7) Note: Your machine will not run continuously in the forward direction unless the REMOTE LIMIT SWITCH is plugged into the machine. The Remote Limit Switch is used for panel length control. It is designed to attach to the right side of the optional RUN OUT TABLES available for your machine.
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Page 17: Figure 5: Controls
CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION Figure 5: Controls... -
Page 18: Figure 6: Main Control Cable
CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION Figure 6: Main Control Cable... -
Page 19: Figure 7: Run Out Table And Remote Limit Switch
CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION Figure 7: Run Out Table and Remote Limit Switch... -
Page 20: Figure 8: Main Control Box Fuse
CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION Figure 8: Main Control Box Fuse Figure 9: QCPP E 1-6 Fuse Location... -
Page 21: Reel Stands, Reels And Expandable Arbors
CHAPTER 6 REEL STANDS, REELS, AND EXPANABLE ARBORS REEL STANDS, REELS AND EXPANDABLE ARBORS EXPANDABLE ARBOR (Figure 10) The Expandable Arbor adjusts to accommodate coils with 16” to 20” inside diameters by expanding into the ID of the coil. THREADED NUT The threaded nut should always be on the right side of the machine and the tail of the coil should always be routed over the top and pointing toward the exit or shear end of the machine. -
Page 22: Figure 10: Expandable Arbor Set-Up
CHAPTER 6 REEL STANDS, REELS, AND EXPANABLE ARBORS Figure 10: Expandable Arbor Set-Up... - Page 23 CHAPTER 6 REEL STANDS, REELS, AND EXPANABLE ARBORS CAUTION: Always use properly rated lifting devices to load and unload coils. Maximum Capacity / Reel: 3,000 lbs. Total Capacity for Reel Stand: 6,000 lbs. 1. The reel shafts must rest in the cradles on the reel rack. Keep the cradles lubricated with synthetic lube to minimize wear.
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Page 24: Figure 11: Expandable Reel Assembly
CHAPTER 6 REEL STANDS, REELS, AND EXPANABLE ARBORS Figure 11: Expandable Reel Assembly... - Page 25 CHAPTER 6 REEL STANDS, REELS, AND EXPANABLE ARBORS LOADING REELED COIL Caution: Always use a forklift or other approved lifting device to load or unload Fixed Reels or Expandable Arbors loaded with coil. The Lifting Holes in the Fixed Reel sides are provided to make loading safer and easier. DO NOT use lifting straps through the lifting holes as the sharp edges may cut the straps.
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Page 26: Figure 12: Material Routing
CHAPTER 6 REEL STANDS, REELS, AND EXPANABLE ARBORS Figure 12: Material Routing... -
Page 27: Maintenance
CHAPTER 7 HYDRAULIC SYSTEMS HYDRAULIC SYSTEMS Maintenance (Figure 13) The hydraulic system for your machine is a very durable and reliable system. It must be properly maintained to ensure trouble free operation and longevity. The factory has installed a 32 weight AW hydraulic fluid. -
Page 28: Figure 13: Hydraulic System - Overview
CHAPTER 7 HYDRAULIC SYSTEMS 8. Re-install the new hydraulic filter and fill the tank with fresh 32 weight fluid until it is 5” below the top of the Filler Neck “F” (approximately 18 gal). Figure 13: Hydraulic System – Overview... -
Page 29: Figure 14: Hydraulic System - Details
CHAPTER 7 HYDRAULIC SYSTEMS Figure 14: Hydraulic System – Details... -
Page 30: Figure 15: Hydraulic Fluid Level
CHAPTER 7 HYDRAULIC SYSTEMS Figure 15: Hydraulic Fluid Level... -
Page 31: Drive System
CHAPTER 8 DRIVE SYSTEM DRIVE SYSTEM (Figure 16, Figure 17 & Figure 18) The drive system of your machine consists of eight top and eight bottom polyurethane drive rollers. They are divided into groups of 2 per assembly making 4 Top Drive Roll Assemblies and 4 Bottom Drive Roll Assemblies. -
Page 32: Figure 16: Drive Roll Assembly View
CHAPTER 8 DRIVE SYSTEM Clean the rollers with mild soap and water and a rag. Caution must be taken around the moving parts of the machine during the cleaning process. Covers should be kept on the machine during operation and storage. Ultraviolet light will attack the polyurethane drive rollers and cause deterioration. -
Page 33: Figure 17: Gears And Shafts
CHAPTER 8 DRIVE SYSTEM Figure 17: Gears and Shafts... -
Page 34: Figure 18: Chains Upper And Lower
CHAPTER 8 DRIVE SYSTEM Figure 18: Chains Upper and Lower... -
Page 35: Shear Assembly
CHAPTER 9 SHEAR ASSEMBLY SHEAR ASSEMBLY OPERATION Push the SHEAR DOWN button to activate the shear cycle and cut material. IN CASE OF AN EMERGENCY: Push the SHEAR UP button during the down cycle to immediately send the shear up to the home position. The shear is electrically activated and hydraulically driven. -
Page 36: Figure 19: Entry/Exit Views
CHAPTER 9 SHEAR ASSEMBLY and Female Entry Dies should be 1/32” or less away from the back side of the vertical leg of the panel. The Male and Female Exit Dies should be adjusted slightly to the outside of the entry dies so that the cut edge of the panel clears the dies without interference when passing through after a cut. -
Page 37: Figure 20: Shear Die Detail Views
CHAPTER 9 SHEAR ASSEMBLY Figure 20: Shear Die Detail Views... - Page 38 CHAPTER 9 SHEAR ASSEMBLY TOP SHEAR BLADE ADJUSTMENT (Figure 19 & Figure 20 – Details B & C) The Top Shear Blades are bolted to the Blade Adjustment Bar. This bar is bolted to the Top Blade Holder, and can be moved from left to right to align the blades to the Die Holders. Loosen the 7 “D”...
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Page 39: Bead And Striation Roller Assembly
CHAPTER 10 BEAD AND STRIATION ROLLER ASSEMBLY BEAD AND STRIATION ROLLER ASSEMBLY The Bead / Striation Roller assembly (Figure 21) is located behind the shear and is accessed by removing top cover #3. These rollers can be engaged or disengaged as needed and can also be moved left or right to accommodate different panel widths. -
Page 40: Figure 21: Bead Roller Assembly
CHAPTER 10 BEAD AND STRIATION ROLLER ASSEMBLY Figure 21: Bead Roller Assembly... -
Page 41: Figure 22: Right Entry Guide
CHAPTER 11 ENTRY GUIDE ASSEMBLY ENTRY GUIDE ADJUSTMENT (Figure 22 & Figure 23) The entry guides are used to set the material to the correct position in relation to the forming rollers of the machine. They also hold the material and feed it straight into the machine. -
Page 42: Figure 23: Entry Guide Assembly
CHAPTER 11 ENTRY GUIDE ASSEMBLY Slide the Left Entry Guide to the left or right to accept the new coil width. Make sure that the coil is captured snugly between the entry guides and re-tighten the two “A” bolts. Figure 23: Entry Guide Assembly LEFT TOOLING RAIL TO ENTRY GUIDE ALIGNMENT (Figure 24 to Figure 27) The Tooling Rail Adjustment Handle is used to move the Left Tooling Rails assemblies... -
Page 43: Figure 24: Tooling Rail Adjustment Handle
CHAPTER 11 ENTRY GUIDE ASSEMBLY Figure 24: Tooling Rail Adjustment Handle Figure 26: Disengaged Figure 25: Marker Plate & Alignment Pin Figure 27: Engaged... -
Page 44: Figure 28: Clip Relief Roller Assembly
CHAPTER 12 CLIP RELIEF ROLLER ASSEMBLY CLIP RELIEF ROLLER ASSEMBLY 1. Clip Relief Rollers (Figure 28) provide a raised area next to the male and female legs of the panel. This helps hide the clip and screws used in installation. They rollers can be engaged or disengaged as needed. -
Page 45: Figure 29: Entry Drum
CHAPTER 13 ENTRY DRUM ASSEMBLY ENTRY DRUM ASSEMBLY The Entry Drum Assembly is necessary when feeding coil off of the optional DR1/ Dual Overhead Reel Stand. It allows you to route the material around the drums to get the painted side of the coil on the top as it enters the machine. Without this assembly, you could only feed coil from a remote arbor and stand lined up behind the machine. -
Page 46: Figure 30: Entry Guide Bolts "A
CHAPTER 14 WIDTH CHANGE PROCEDURE WIDTH CHANGE PROCEDURE CAUTION: Always make sure your machine is shut down prior to making any adjustments. DO NOT reach through the opening of the shear while the machine is running. EVER! To do so could result in serious injury. 1. -
Page 47: Figure 31: Expandable Arbor Setup
CHAPTER 14 WIDTH CHANGE PROCEDURE Load material onto the Expandable Arbor and align it to the correct position using the chart on (Figure 31). Note: Also see REEL STANDS, REELS AND EXPANDABLE ARBORS for more information. Figure 31: Expandable Arbor Setup... -
Page 48: Figure 32: Loading Material
CHAPTER 14 WIDTH CHANGE PROCEDURE 5. Load the reeled coil onto the machine using a fork lift or other rated lifting device. Making sure the tail of the coil goes over the top and points toward the shear end of the machine. See coil routing diagram (Figure 12). 6. -
Page 49: Figure 33: Bead Roller Alignment
CHAPTER 14 WIDTH CHANGE PROCEDURE Figure 33: Bead Roller Alignment 8. If you require beads in the panel, determine the spacing needed. For Example: a 12” wide panel with 2 beads centered on the panel would give you 3 equal spaces or 12”... -
Page 50: Figure 34: Bead Roller Width Change
CHAPTER 14 WIDTH CHANGE PROCEDURE BOL T "A" BOL T "A" LOCK N UT LOCK N UT BOLT "B" BOLT "B" BOL T "B" BOLT "B" BOLT "D" HOLE FOR HEX WREN CH SID ES FLU SH PASS LIN E BOLT "C "... -
Page 51: Figure 35: Shear Bolts
CHAPTER 14 WIDTH CHANGE PROCEDURE 14. Rotate the top shaft from the 12:00 position toward the shear to decrease the gap, or away from the shear to increase the gap until the feeler gage is captured. 15. Tighten the “C” bolt to lock the position of the shaft. 16. -
Page 52: Figure 36: Exit Die Adjustment
CHAPTER 14 WIDTH CHANGE PROCEDURE 22. Visually site through the male entry die and rough align it to the forming tool “line of fire” by sliding it left or right. Re-install the two “C” bolts into holes that correspond to the slots. Do not tighten the bolts at this time, just snug them up. - Page 53 CHAPTER 14 WIDTH CHANGE PROCEDURE 29. Make sure that one of the points of the top shear blade is inboard of the vertical portion of the male leg. This part of the leg should be cut with the angle or rake of the blade to cut in a scissor action against the vertical die. See TOP SHEAR BLADE ADJUSTMENT (Figure 19 &...
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Page 54: Figure 37: Remove Top Covers
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE PROFILE CHANGEOVER PROCEDURE CAUTION: Always make sure your machine is shut down prior to making any adjustments. DO NOT reach through the opening of the shear while the machine is running. EVER! To do so could result in serious injury. 1. -
Page 55: Figure 38: Removing Tooling Rails
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE Figure 38: Removing Tooling Rails 3. Refer to the SSQ Slide Block chart (Figure 39) and find the profile you will be installing into the machine. It will tell you if the Right Side Fixed Mount Rail #1 needs to be in the Inboard position or Outboard position (Figure 40). -
Page 56: Figure 40: Inboard/Outboard Positions
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE Figure 40: Inboard/Outboard Positions... -
Page 57: Figure 41: April 2009 And Later
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE 4. Loosen bolt “C” on the first 4 Slide Block assemblies (Figure 41 or Figure 42). Figure 41: April 2009 and later Figure 42: Machines made before April 2009... -
Page 58: Figure 43: Right Side Fixed Mount Rail
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE 5. Once all 4 bolts are loose, slide the Right Side Fixed Mount Rail #1 to the correct position (Figure 43), either “inboard” or “outboard". Make sure that it is fully in position and then tighten the “C” bolts (Figure 41 or Figure 42). Figure 43: Right Side Fixed Mount Rail 6. -
Page 59: Figure 45: Left Side Fixed Mount Rail
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE Figure 45: Left Side Fixed Mount Rail Figure 46: Shown in the “A” position 7. Find the R1 Tooling Rail and set it flat on top of the Right Side Fixed Mount Rail #1 making sure the correct number shows in Sight Hole “C” (Figure 47). Thread the two mounting bolts into the slots of the rail and finger-tighten them. -
Page 60: Figure 47: Tooling Rail Identification
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE Figure 47: Tooling Rail Identification Figure 48: R1 Tooling Rail Spacers 8. Continue installing the remainder of the right and left tooling rails in sequence as described above. Special Instructions for the SS100, SS150, SS450, and BP Profiles: The Left #1 Tooling Rail Assembly (L1-1) for these profiles can be mounted in one of two possible positions based on the required height of the male leg. -
Page 61: Figure 49: L1-1 Special Instructions
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE (Figure 49). When mounting the Tooling Rail Assembly for use with the SS100, SS450, or BP 1" profiles push it toward the center of the machine until the Tooling Rail Backstops "E" contact the Left Side Fixed Mount Rail #1 (Figure 49). -
Page 62: Figure 50: Entry Guide Alignment Notches And Pins
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE Figure 50: Entry Guide Alignment Notches and Pins 13. Using the Tooling Rail Adjustment Handle (Figure 51), align the notch on the tooling rail marker plate to the alignment pin (Figure 25 on page 38) located in the Left Entry Guide. -
Page 63: Figure 52: Marker Plate Notch And Pin
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE Figure 52: Marker Plate Notch and Pin 15. Load the reeled coil onto the machine using a fork lift or other rated lifting device. 16. Cut a 1” triangle of material off the 2 leading corners of the coil and feed it into the entry guides. -
Page 64: Figure 54: Jogging Material Thru Machine
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE 17. Start the machine and use the Jog button on the Manual Control Box or Computer to jog the material through the machine 6 to 8 inches at a time until it exits the last forming stations, and is about 1”... -
Page 65: Figure 56: Removing Shear Cover
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE 19. Loosen the Slide Lock Bolts “D” on the top and bottom bead assemblies (Figure 21) and slide each bottom and top roll assembly left or right to center them on the 4” and 8” marks on the panel. 20. -
Page 66: Figure 57: Remove Shear Bolts
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE Figure 57: Remove Shear Bolts 23. Remove the two “C” bolts from the slotted holes on the entry male and female shear die assemblies as described previously. 24. Locate the shear dies that correspond to the profile you have just installed. Separate the male and female entry and exit shear dies. -
Page 67: Figure 58: Exit Die Adjustment
CHAPTER 15 PROFILE CHANGEOVER PROCEDURE 30. Start the machine again and slowly jog the panel approximately 6” past the exit die and stop. Again, TURN THE MACHINE OFF. 31. Adjust the male and female exit dies so that they are offset to the outside of the entry die by approximately 1/64”... -
Page 68: Figure 59: Ssq100 Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 59: SSQ100 Roller System... -
Page 69: Figure 60: Ss100 Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 60: SS100 Panel Profile... -
Page 70: Figure 61: Ssq150 Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 61: SSQ150 Roller System... -
Page 71: Figure 62: Ss150 Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 62: SS150 Panel Profile... -
Page 72: Figure 63: Ssq200/210A Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 63: SSQ200/210A Roller System... -
Page 73: Figure 64: Ss200 Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 64: SS200 Panel Profile... -
Page 74: Figure 65: Ss210 Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 65: SS210 Panel Profile... -
Page 75: Figure 66: Ssq450/450Sl Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 66: SSQ450/450SL Roller System... -
Page 76: Figure 67: Ss450 Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 67: SS450 Panel Profile... -
Page 77: Figure 68: Ss450Sl Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 68: SS450SL Panel Profile... -
Page 78: Figure 69: Ssq550 Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 69: SSQ550 Roller System... -
Page 79: Figure 70: Ss550 Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 70: SS550 Panel Profile... -
Page 80: Figure 71: Ssq675 Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 71: SSQ675 Roller System... -
Page 81: Figure 72: Ss675 Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 72: SS675 Panel Profile... -
Page 82: Figure 73: Ffq100 Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 73: FFQ100 Roller System... -
Page 83: Figure 74: Ff100 Panel
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 74: FF100 Panel... -
Page 84: Figure 75: Ffq150 Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 75: FFQ150 Roller System... -
Page 85: Figure 76: Ff150 Panel Profile
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 76: FF150 Panel Profile... -
Page 86: Figure 77: Ssqbp Roller System
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 77: SSQBP Roller System... -
Page 87: Figure 78: Bp 1" Panel
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 78: BP 1” Panel... -
Page 88: Figure 79: Bp 1 1/2" Panel
CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 79: BP 1 1/2” Panel... -
Page 89: Run Out Tables And Remote Limit Switch
CHAPTER 17 RUN OUT TABLES AND REMOTE LIMIT SWITCH RUN OUT TABLES AND REMOTE LIMIT SWITCH The Run-Out Table (Figure 80 & Figure 81) attaches to the Exit End of the Shear assembly, and is used to support the panel as it exits the machine. It is available in 10 ft. long sections that fasten together, and have adjustable legs so they can be set to the correct height. -
Page 90: Figure 80: Run Out Table
CHAPTER 17 RUN OUT TABLES AND REMOTE LIMIT SWITCH Figure 80: Run Out Table... -
Page 91: Figure 81: Run Out Table Setup
CHAPTER 17 RUN OUT TABLES AND REMOTE LIMIT SWITCH Figure 81: Run Out Table Setup... -
Page 92: Quick Change Power Pac
CHAPTER 18 QUICK CHANGE POWER PAC QUICK CHANGE POWER PAC The Quick Change Power Pac for your machine allows you to change from one power source to another very quickly. For example, it is useful for people who need to run their machine at the jobsite with a gas engine and use it in a factory or indoor setting as well. -
Page 93: Figure 82: Cable Connections And Fasteners
CHAPTER 18 QUICK CHANGE POWER PAC Figure 82: Cable Connections and Fasteners... -
Page 94: Figure 83: Pressure Switch Adjustment
CHAPTER 19 TROUBLESHOOTING TROUBLESHOOTING The hydraulic system operates the Shear and Drive assemblies. They are interfaced together and electronically activated. The hydraulic system pressure is factory set at 2000 psi and should not be changed. Some of the common problems that occur and their solutions follow below. - Page 95 CHAPTER 19 TROUBLESHOOTING 2. Shear travels to the bottom of the stroke and returns to the top of the stroke without cutting the panel completely through. SOLUTION: Press and hold the Green Shear Down Button until the panel is cut off.
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Page 96: Figure 84: Limit Switch Adjustment
CHAPTER 19 TROUBLESHOOTING Figure 84: Limit Switch Adjustment 4. After making a cut, the male or female leg of the next panel gets caught on the exit shear die and damages the panel. SOLUTION: This problem normally shows up after making a roller system/shear die change. - Page 97 CHAPTER 19 TROUBLESHOOTING SOLUTION #2: Make sure that the shear blades and dies are well lubricated on both sides with the proper lubricant (See GENERAL MAINENANCE on page 6). 6. Manual Control Panel buttons do not work. SOLUTION #1: Check fuse inside of Manual Control Box. Replace if blown with a 10-amp time delay fuse (Figure 8 on page 15).
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Page 98: Appendex A
APPENDIX A PLC CONTROLLER PLC CONTROLLER Figure 85: PLC Assembly Figure 86: Serial Number Plate A - 1... -
Page 99: Home
APPENDIX A PLC CONTROLLER Home When the controller is turned on, it will automatically go to the home screen. Figure 87: Home Screen Manual Operation The machine can be manually operated from the home screen by pressing the Jog and Shear buttons. -
Page 100: Job Entry
APPENDIX A PLC CONTROLLER Pre-Run Sequence: Jog the material forward using the manual FWD JOG or MICRO buttons on the Home screen or the JOG switch at the entry end of the machine. The material must exit the shear and be detected by the panel detection sensor. -
Page 101: Clear Jobs
APPENDIX A PLC CONTROLLER programmed after the current job, the controller will stop and return to the Job Entry screen. Clear Jobs To clear the current job on the screen press Clear Job. To clear all the jobs in the controller, press Clear All. -
Page 102: Automatic Operation
APPENDIX A PLC CONTROLLER Automatic Operation In the Auto Run screen, the current job and progress are displayed. Press the Start button to begin running the job. When the current job is complete the next job will start if the No button for pause was pressed for the current job. -
Page 103: Setup
APPENDIX A PLC CONTROLLER Figure 92: Calibration Screen The controller will display the theoretical length of the part after it is produced. The theoretical length may be slightly different than the intended calibration length due. Measure the length of the part and input the length in the Actual Measured Length fields. Press Enter to re-calibrate the controller or Cancel to return to the Home screen without making any changes to the controller. -
Page 104: Status/Diagnostics
APPENDIX A PLC CONTROLLER Figure 94: Setup Screen In the Setup screen, the Units of Measure can be changed to Imperial units in either feet and inches (ft/in) or only inches (in) or Metric units (mm). Example: ft/in: 10’ 4 1/16” 124 1/16”... -
Page 105: Security
APPENDIX A PLC CONTROLLER The Status 1 screen shows the condition of the Hydraulic Pressure Switch and the Top of Stroke Limit Switch. If one or both of the TOS Shear Limit Switches are not activated the TOS Shear Limit Switch light will be on. Refer to the Shear section in the machine manual for limit switch adjustment. -
Page 106: Coil Tracking
APPENDIX A PLC CONTROLLER Coil Tracking: From the Home screen, press the Coils button to change the coil of material to track. If the security is turned on, a password must be entered if changes to the stored coils are necessary. -
Page 107: Colors
APPENDIX A PLC CONTROLLER Example: The controller is set to run a black coil designated as Coil #2 and the user changes to a white coil designated by Coil #1. From the Home screen, press the Coils button which will bring up the Coil #2 information. -
Page 108: Coil Length Calculator
APPENDIX A PLC CONTROLLER Figure 100: Coils Color Screen Coil Length Calculator The controller has a built in calculator to estimate the length of a coil based on the dimensions of the coil. From the Coils screen, press Length Calculator button. Figure 101: Length Calculator Screen Press the Select Material button to select the thickness and type of material. -
Page 109: Figure 102: Material And Thickness Screen
APPENDIX A PLC CONTROLLER Figure 102: Material and Thickness Screen Then enter in the Inside Diameter of the Coil, Width of the coil and thickness of the coil. The thickness of the coil is the difference between the Inside Diameter (ID) and the Outside Diameter (OD). - Page 110 APPENDIX B ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATICS Sheet Drawing Number Number Description PLC-380-000 Electrical Assembly – Parts List PLC-380-000 Electrical Assembly – Wiring Details PLC-381-000 Control Box Assembly – Parts List PLC-381-000 Control Box Assembly – Outside & Inside Views PLC-381-000 Control Box Assembly –...
- Page 111 Parts List ITEM PART NUMBER TITLE ELC-300-138 GROMMET, 3/4" ID, 1-1/2" OD FAS-HC5-118 HEX HEAD CAP SCREW, 1/4-20 x 1" LG. FAS-HC5-278 HEX HEAD CAP SCREW, 1/4-20 x 2" LG. FAS-NUY-188 NYLOC HEX NUT, #1/4-20 FAS-SRM-207 SCREW, PAN HEAD, 8 x 1/2", PHIL, SELF-TAPPING INSTALL GROMMET FAS-WSF-260 WASHER, FLAT, 1/4"...
- Page 112 MAIN CONTROL BOX REV FOR START SHEAR FEED N.O. EMERGENCY DOWN STOP N.O. N.O. COMPONENTS N.C. N.C. SHEAR N.O. PANEL LENGTH N.O. N.C. N.C. STOP N.C. MOTOR JOG-RUN FEED START N.C. N.O. N.O. SHEAR MOTOR DOWN ENTRY END/REMOTE CONTROL REMOTE N.O.
- Page 113 PARTS LIST ITEM PART NUMBER TITLE ELC-100-006 TERMINAL BLOCK, 10A ELC-100-007 DIN RAIL STOP (NOT SHOWN) ELC-100-008 TERMINAL BLOCK JUMPER (NOT SHOWN) ELC-100-017 FEMALE CLOSURE CAP ELC-100-018 MALE CLOSURE CAP ELC-100-021 ENCLOSURE ELC-100-025 RECEPTACLE, 4 PIN MALE x.5M ELC-100-026 RECEPTACLE, 5 PIN MALE x.5M ELC-300-101 FUSEHOLDER BUS HKP ELC-300-103...
- Page 114 SECTION B-B LENGTH: 42" FROM STRAIN RELIEF LENGTH: 24" FROM STRAIN RELIEF NEW TECH MACHINERY MATERIAL LENGTH FINISH CORP. SEE BOM SECTION A-A TOLERANCES DRAWN BY PART NAME ECR NO. DATE RELEASED BY .XX = CONTROL BOX ASSEMBLY DATE TO ATTACH TERMINAL BLOCK .XXX = .005 MOUNTING PLATE TO ENCLOSURE...
- Page 115 N.O. GROUND TO BOX REMOTE N.O. N.O. N.O. COMM START FEED N.O. N.C. STOP N.O. N.C. N.C. -NEG SHEAR N.C. STOP FEED +POS UP - DOWN -NEG +POS N.O. N.O. JOG/RUN N.O. TOS LS N.O. N.C. 403 123 LEFT N.O. N.C.
- Page 116 E-STOP FROM QCPP LINE 1000 +12V TO LINE 1006 N.C. 1001 LEGEND QCPP 1002 GROUND WIRE NUMBER PIN NUMBER PANEL QCPP-GAS 1003 LENGTH KILL SWITCH FUSE GROUND N.O. CONTACT (N.O.) 1004 CONTACT (N.C.) LOCATE GRD TOP FROM QCPP LEFT OF BOX MUSHROONM HEAD 1005 -12V...
- Page 117 FROM LINE 1019 FROM LINE 1019 +12V -12V LINE 1020 SHEAR T.O.S. LEFT 1021 N.C. N.C. T.O.S. PLC OUT (SHEAR UP) LEGEND RIGHT 1022 WIRE NUMBER N.C. PIN NUMBER 1023 FUSE SHEAR SHEAR DOWN CONTACT (N.O.) 1024 CONTACT (N.C.) N.C. N.O.
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