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ProGear E-FREE TRIKE Owner's Manual

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E-FREE TRIKE OWNER'S
MANUAL
Only be to assembled by a skilled bicycle mechanic
Read all instructions carefully before using this product. Retain this owner's manual for future
reference.
NOTE: This manual may be subject to updates or changes. Up to date manuals are available through our website at www.progearbikes.com.au

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Summary of Contents for ProGear E-FREE TRIKE

  • Page 1 E-FREE TRIKE OWNER’S MANUAL Only be to assembled by a skilled bicycle mechanic Read all instructions carefully before using this product. Retain this owner’s manual for future reference. NOTE: This manual may be subject to updates or changes. Up to date manuals are available through our website at www.progearbikes.com.au...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS BATTERY CARE AND SAFETY PARTS LIST ASSEMBLY INSTRUCTIONS COMPONENTS ELECTRONICS...

  • Page 3: Important Safety Instructions

    1. IMPORTANT SAFETY INSTRUCTIONS Failure to obey all of the warnings and instructions contained in this manual may result in serious injury, or permanent damage to your bike.  Always wear a properly fitted and fastened helmet when riding. This is required by law in most states and is an important safely precaution.

  • Page 4: Battery Care And Safety

    2. BATTERY CARE AND SAFETY  Do not disassemble the battery pack and modify the unit or your warranty will be void and you will be responsible for the modification.  Make sure that the battery pack has been fully charged before first use, and remove the charger after fully charging.
  • Page 5 b) If the product smokes or burns when damaged by external forces, put it out with dry-chemical fire extinguisher or sandy soil. c) Although the lithium battery is environmental friendly product, it also contains various kinds of chemical substances. When it is broken due to aging, it may pollute the environment. Therefore, please discard it as useless within 36 months since the date of purchase, and give it to skilled company for professional treatment.

  • Page 6: Parts List

    3. PARTS LIST PART DESCRIPTION Handlebar LCD Display Panel Brake Lever Gear Shift Disc Brake Gear Freewheel Rear Derailleur...
  • Page 7 PART DESCRIPTION Front Frame V-Brake Front Fork Front Wheel Set with Motor Chain Cover & Chain Chain Wheel and Cranks Pedal Real Wheel Set Wheel Reflector Basket Rear LED Light Li-battery Seat Post Clamps Seat Post Saddle...

  • Page 8: Assembly Instructions

    4. ASSEMBLY INSTRUCTIONS STEP 1 – Chain Wheel and Crank Assembly a) Attach electromagnetism sensor piece into the middle axle. Ensure the sensor piece is assembled towards the correct riding b) direction. c) Assemble the chain wheel and crank to middle axle and secure with fixing bolts. Figure 1 Crank Fixing bolts...
  • Page 9 STEP 2: a) Refer to Fig.2: Connect the front frame and rear frame with: Square neck bolts Nuts Washers Figure 2 Rear frame Square neck bolt Front frame Transmission Axle Front frame Washer Bracket Figure 3...
  • Page 10 STEP 3: a) Refer to Fig. 4 & 5: Assemble the disc brake and rear derailleur onto the rear frame. b) Assemble disc brake disc on the rear axle first. c) When bolting on the disc brake caliper ensure there is even clearance between both sides of the disc pads and the disc.
  • Page 11 STEP 4: Chain and Chain Cover Assembly a) Refer to Fig. 7 and Fig. 8: Assemble the chain (Gear adjustment see Attachment 1 and 2) and secure the chain cover to frame with screws b) A chain breaking tool will be required to re-rivet the chain once fed through the gear system (no joining link in this chain) Figure 7 Rear frame...
  • Page 12 STEP 5: Fender and Front Chain and Chain Cover Assembly a) Refer to Fig. 9: Secure the front and rear fenders to the correct position on frame with screws. (Assembly of fender is optional) b) Refer to Fig. 10: Attach the front and rear wheelset with nuts and washers. (Note: Cable of the front wheel motor should be on left side) Rear fender Figure 9...
  • Page 13 STEP 6: Handlebar and brake cable adjustment Stem bolt Handlebar Figure 11 a) Refer to Fig. 11: Insert the handlebar stem into head tube of front frame Handlebar stem b) Adjust head stem height and tighten step Brake lever bolt. Gear Cable c) Adjust the handle bar angle and secure into Brake cable...
  • Page 14 STEP 8: Fender and Front Chain and Chain Cover Assembly a) Attach saddle to seat post clamp and tighten slightly. b) Insert the seat post into the seat tube and tighten bolts (Note: Safety line should be covered) c) Adjust seat angle and retighten seat clamp Figure 12 Saddle Seat Post...
  • Page 15 Attachment 1 Refer to Fig. 13: Adjust the position of freewheel to make sure the distance between gear freewheel and derailleur is equal to 5~6mm. Feed the inner gear cable through the derailleur ferral and secure with lock nut. Figure 13 Derailleur Ferral...
  • Page 16 Figure 14 Cable Tension: 5 – 7 N.M Attachment 2 Pull Refer to Fig.15: a) Turn the top (marked H) adjustment screw to so that the guide roller is below the outer line of the smallest sprocket when looking from the rear. b) Turn the low (marked L) adjustment screw so that the guide pulley moves to a position directly below the largest sprocket.
  • Page 17 Figure 16 Refer to Fig. 16: Adjust the tightness of inner cable to ensure the derailleur shifts smoothly. If the cable is too loose: The derailleur will not upshift to the larger sprockets If the cable is too tight: The derailleur will not downshift to the smaller sprockets...

  • Page 18: Components

    5. COMPONENTS Disc-Brake Adjustment The city bike uses the Australian style of the brake system. The right brake lever is for the front wheels while the left for rear wheel. Important: Brake pad wear limit: replace the brake pads before the friction material has been worn down to less than 2.5 mm.
  • Page 19 Tires Bicycle tires are available in many designs and specifications, ranging from general-purpose designs to tires designed to perform best under very specific weather or terrain conditions. If, once you’ve gained experience with your new bike, you feel that a different tire might better suit your riding needs, your dealer can help you select the most appropriate design.
  • Page 20 Change of Pedals Left pedal and right pedal should be clarified when changing. Pedal spindle is usually engraved with “R” and “L”. Tool: 15mm open end wrench When changing Right side, clockwise rotation is to lock and anticlockwise rotation is to disassemble. When changing Left side, clockwise rotation is to disassemble and anticlockwise rotation is to lock.

  • Page 21: Electronics

    5. ELECTRONICS 1. Battery Diagram...
  • Page 22 2. Battery Alternate View...
  • Page 23 Charging Port Power Switch Key Lock Power Display...
  • Page 24 3. LCD Control Panel Buttons and Indicators On/Off Power Button: When pressing the on/off power switch to turn on, the following will appear in the LCD display panel:  Total Odometer:  Speedometer:  Automatic Function:  Battery Charge Level: ...
  • Page 25 The Set Button has three functions. (i) The background lighting of the LCD panel will light up by touching the button once. There are five levels of background lighting which can be adjusted by using the buttons. It will return to normal status automatically after five seconds. (ii) The speedometer will be lit on the LCD screen by pressing the button...