Related Manuals for COSMO Bully TSS Series
Summary of Contents for COSMO Bully TSS Series
- Page 1 User Maintenance Manual - Spare parts Translation of the original instructions MULCHER Cod. C6.473.046 Release 03-05/12...
- Page 2 Release 03-05/12 Pag.2 Cod. C6.473.046...
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Page 3: Table Of Contents
CONTENTS 1. INTRODUCTION ....................Page 4 1.1 Manual: features, validity and updates ..............Page 4 1.2 Keeping the manual ....................Page 4 2. GENERAL TECHNICAL DETAILS ..............Page 5 ..................... Page 5 2.2 Technical characteristics ..................Page 6 2.3 Sound level ........................ Page 6 2.4 Machine components description ................ -
Page 4: Introduction
1. INTRODUCTION The mulcher is designed and built for the upkeep of green areas in vegetable plantations, vineyards and nurseries, by shredding grass and/or pruning off-cuts. The mulcher can be connected to any tractor by using the three point coupling. This manual describes the user and maintenance instructions and the replacement parts supplied. -
Page 5: General Technical Details
2. GENERAL TECHNICAL DETAILS Each mulcher is marked with an identity plate inscribed with the main technical data and is easily accessible and visible. adherence to the regulations in force. For this reason it must never be removed or used for any other purpose, and when the ma- chine is scrapped it will be necessary to destroy the plate to avoid abusive use. -
Page 6: Technical Characteristics
2.2 Technical characteristics Working Power No. ham- Weight Dimensions Type width cm required HP mers (kg) (W x L x H) cm TSS 1000 15 - 30 TSS 1250 18 - 30 2.3 Sound level tion: Level of sound pressure: LpAm (A) dB 100,1 Level of sound power: LwA (A) dB... -
Page 7: Machine Components Description
2.4 Machine components description Type TSS (Fig.1) 1 - Power take-off hitch 2 - Three point coupling 3 - Drive-shaft protective casing 5 - Lateral transmission 6 - Leveller roller 7 - Hammers 8 - Accident prevention protection Cod. C6.473.046 Pag.7 Release 03-05/12... -
Page 8: Warning And Danger Signs
2.5 Warning and danger signs Made in Italy Distributed by Farm Implements PL www.cosmobully.com (Fig.2) 2.6 Adhesive warning and danger signs Every mulcher is provided with an identifying label, which states: Made in Italy - Manufacturer’s brand-name Distributed by Farm Implements PL www.cosmobully.com - Name, Company Title and address of manufactu- Via Madonnetta, 30 - 35011 Campodarsego (PD) - Page 9 Figure 2 Read the Use and Maintenance Always disconnect the machine Manual carefully, before starting from the tractor as a precaution, work with the machine. before starting any lubrication and/or maintenance operation. Danger of falling. Danger of severing the hands. Never climb on the machine.
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Page 10: Essential Requirements For Safety And Health Protection
vement (1cm = 5Kg) of belt adjustment for correct transmis- sion. Indicates the correct functioning of the Cardan shaft. 3. ESSENTIAL REQUIREMENTS FOR SAFETY AND HEALTH PROTECTION WARNING! This danger symbol, used throughout the manual, stands for any standard that could com- promise your safety and that of other people and the working order of the mower. -
Page 11: Machine Use
PROTECTION DEVICE: is a device that reduces risk (unlike the guard) either on its own or together with the protection. INTENDED USE: the use of the machine in accordance with the information provided in the operating instructions. REASONABLE FORSEEABLE MISUSE: the use of the machine differently from the information provided in the operator’s instructions, which may be the result of readily predictable human behaviour. - Page 12 13) Before beginning work, familiarise yourself with the control devices and their function. could in any way get entangled in rotating parts or moving components. appropriate lifting device that conforms to the regulations. 18) Take note of the fact that the road holding, braking and steering ability of the tractor could 19) Before engaging the power take-off, make certain of the rotation speed which has been selected (should be 540 rpm).
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Page 13: Ergonomics
ATTENTION! In the event that a tractor without a sound-proofed and pressurised cab is used, the operator must use protection systems: - Dust-mask if because of the type of work (dusty soil) a considerable amount of dust is rai- sed. 3.2 Ergonomics In the prescribed operating conditions, the discomfort, fatigue, psychological stress and physical stress of the operator must reduced as much as possible by taking into account the... -
Page 14: Instructions For Use
4.1 Procedure for transport 4. INSTRUCTIONS FOR USE The mulcher is delivered already assembled Remove the protection covering and check for any damage which may have been caused during transport, and also: - check that all the bolts and nuts are tight; - ensure that the cutter knives mounting screws A indicated in , are properly... -
Page 15: Regulating The Roller
4.2 Regulating the Roller Regulate the roller stand until the cutting hammers don’t come out of the surface made from the two skids. In so doing, even if the ground is uneven the cutting hammers will not penetrate the ground being worked on. -
Page 16: Attachment To The Tractor
4.3 Attachment to the tractor coupled to any tractor equipped with a universal three point coupling. The Manufacturer declines all responsibility for breakages on the tractor. The mulcher is equipped with a 1” 3/8 splined power take-off shaft which can be coupled via a drive shaft to any tractor equipped with a 3 point attachment. -
Page 17: Drive-Shaft
WARNING Raise the mulcher from the ground and set the cutting height (see 4.6). Adjust the position of the mulcher with the lifting rig, so that the mulcher is horizontal or with the front end slightly higher to facilitate the entry of the material. 4.4 Drive-shaft The angle at which the drive-shaft is operating must be the minimum possible (10°): this favours longevity in the drive-shaft and in the mulcher (... - Page 18 1/3 L.max Cm 4 L.min. 1/3L (Fig.7) ATTENTION As the mulcher, is equipped with a freewheel in the gearbox, it can also be attached to that the inertia of the rotor will prevent the mulcher/tractor assembly from stopping rapidly. Release 03-05/12 Pag.18 Cod.
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Page 19: Before Using
4.5 Before using Before starting the mulcher the following procedures must be carried out: - Check that all screws and nuts are tight; - Check that the machine is in working order, the lubricants are at the correct levels (see chapter “MAINTENANCE”) and all other wearing parts are in perfect working order;... -
Page 20: Operation
4.7 Operation When the PTO is connected the cutting knives of the mulcher rotate at a ratio proportional to the motorised cultivator or the tractor. To get the best performance out of your machine the following precautions have to be ta- ken: The best method to shred the material is obtained with the tow vehicle at low speed and high revolutions: Lower the mulcher’s ground height gradually. -
Page 21: Safety Devices
4.8 Safety devices The operator’s safety is safeguarded by the function of the safety devices incorporated in the mulcher. WARNING! It is imperative that the following devices must not be tampered with or removed and should always be kept in perfect working order. The safety devices included in the mulcher are of the mechanical type: - Tubular frame des;... -
Page 22: Maintenance
5. MAINTENANCE 5.1 Periodic services cking and maintenance services are required (see table below). Every 400 First 8 Every 8 Every 50 hours of hours of hours of hours of operation operation operation operation - General check - Tighten screws and bolts - Check wear on hammers and their locking bolts - Grease spiders and drive-shaft... -
Page 23: Hammers: Use And Replacement
(Fig.10) WARNING Dispose of used oil in compliance with the anti pollution laws in force in the country of residence. 5.3 Hammers: use and replacement The hammers that are supplied with the mulcher are adapted for working on normal ground surfaces. - Page 24 (Fig.11) The quality, integrity and safety of the mulcher are all dependent on the care which is devoted to the hammers, which must be replaced immediately if damaged. Normal wear and tear, which is particularly rapid on sandy ground or when working with the mulcher set too low, and impact against obstacles, can produce distortion or fractures in the hammers, which can cause a deterioration in the quality of work, an increase in vibration, with possible damage to the mulcher, and complete or partial breakage of the hammers with...
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Page 25: Transmission Belts
5.4 Transmission belts The engine power is transmitted to the rotor via adjustable belts. The transmission belt tension must be checked periodically, or in case of malfunction or slipping, by following the procedure described below: - remove the protection cover nuts A ( - loosen the locknut B;... -
Page 26: Troubleshooting
5.5 Troubleshooting Excessive pulverisation of the product to be shredded - Raise the mulcher slightly from the ground by adjusting the height - Increase the forward speed Inadequate pulverisation of the product to be shredded - Lower the mulcher slightly towards the ground by adjusting the height - Reduce the forward speed - Do not work on ground which is too wet or muddy Clogging of the rotor... -
Page 27: Scrapping The Mulcher
5.7 Scrapping the mulcher At the end of the entire machine’s working life or any of its worn components that, scrapping and demolition must be carried out at a specialised scrapyard. WARNING! It is forbidden to abandon or dump the machine or any of its components. The com- ponents may pose physical danger or as in the case of the lubricants or paints may cause environmental pollution. - Page 28 EC DECLARATION OF CONFORMITY ZANON SRL VIA MADONNETTA, 30 35011 CAMPODARSEGO (PADOVA) - ITALIA MULCHER : TSS MODEL - DIRECTIVE 2006/42/CE Campodarsego, ZANON srl (Mr. Zanon Franco) Technical dossier produced by: Zanon S.r.l. - Via Madonnetta, 30 - 35011 Campodarsego (PD) Italy and kept at the Company Zanon S.r.l.
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Page 29: Spare Parts
7. SPARE PARTS Cod. C6.473.046 Pag.29 Release 03-05/12... - Page 30 TRINCIA TSS...
- Page 31 TRINCIA TSS Pos. Codice Q.tà Descrizione 5210017 RIGA FISSAGGIO GOMMA TSS 1000 5226816 RIGA FISSAGGIO GOMMA TSS 1250 5215071 PERNO D'ATTACCO 22-20 5215073 PERNO 3° PUNTO S/CATENA 5215133 DISTANZIALE CUSCINETTO UCFL 205 5225115 FONDELLO PROTEZIONE CUSCINETTO TML-TSM-TSS 5225121 ATTACCO PER SOLLEVAMENTO PIEGATO TSS 5225750 FLANGIA RULLO LIVELLATORE TSS 5227386...
- Page 32 TRINCIA TSS...
- Page 33 TRINCIA TSS Pos. Codice Q.tà Descrizione 2050188 ALBERO COMPLETO DI MAZZE TSS 1000 2050189 ALBERO COMPLETO DI MAZZE TSS 1250 5315007 VITE M10x35 10.9 PASSO FINE TSS 1000 5315007 VITE M10x35 10.9 PASSO FINE TSS 1250 5325005 DADO AUT. M 10 TRIBLOCK DIN 980 TSS 1000 5325005 DADO AUT.
- Page 34 NOTE...
- Page 35 Distributed by ® 14 Tarmac Way, Pakenham, Victoria, Australia, 3810 AUS: +61 3 9706 5166 ZANON s.r.l - Via Madonnetta, 30 35011 Campodarsego (PD) Italy NZ: +64 9 237 1500 Tel. ++39 049 9200433 / Fax ++39 049 9200171 info@cosmobully.com e-mail: info@zanon.it www.cosmobully.com www.zanon.it...
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