Emax PDRCF1150029 Instruction Manual

Emax PDRCF1150029 Instruction Manual

Refrigerated type compressed air dryers

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Emax Air Dryer
R E F R I G E R A T E D
T Y P E C O M P R E S S E D A I R D R Y E R S
EDRCF1150029 – EDRCF4602000
Instructions Manual

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Summary of Contents for Emax PDRCF1150029

  • Page 1 Emax Air Dryer R E F R I G E R A T E D T Y P E C O M P R E S S E D A I R D R Y E R S EDRCF1150029 – EDRCF4602000...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. Important safety notes - Please read ......1 1.1. Transportation ............... 1 1.2 Positioning ..............1 1.3 Installation ..............1 1.4 Before operating ............1 1.5 Maintenance by an engineer ......... 1 1.6 Maintenance by the user ..........1 2.
  • Page 3: Important Safety Notes - Please Read

    I. IMPORTANT SAFETY NOTES – Please READ A) When operating the air dryer the operator must apply safe working methods and observe all local safety instructions and relevant regulations. B) Prior to installation, the dryer and the compressed air system are to be depressurized and disconnected from the electrical main supply.
  • Page 4: Introduction

    D) For air cooled dryers, clean the air condenser as soon as it’s dirty or clogged. E) For optional water-cooled condensers, use only clean water and install a water filter if needed. Use water counter flow to clean condenser if need. F) Check the trouble-shooting list in case of maintenance troubles.
  • Page 5 down to dew point and enters the separator where condensates are collected. The outgoing chilled air is then warmed up in the economizer by the hot incoming air. b) The condensates are collected after centrifugal separation and drained out through the automatic trap. c) As long as the compressed air temperature does not drop below dew point, there will be no condensation in the air circuit.
  • Page 6: Operation

    The control panel of the dryer includes the following elements: Dew point Dew point Monophase Monophase indicator indicator DN120-US - DN130-US PDRCF1150029 - PDRCF2300288 1) Dewpoint indicator (Standard) 2) Filter change Alarm** Start / Stop Button 1) Dewpoint indicator (Standard) 2) Start Light 3) N/A 4) Filter change Alarm**...
  • Page 7 3.2. During Operation Regularly check the digital temperature controller ESD3 or dew point indicator on dryer. B) Start up and shut-down Warning: Avoid leaving the dryer off when compressed air is still flowing through it. C) Starting for the first time or after a long stop 1) Set the rotary switch to “I”...
  • Page 8: Technical Specifications

    Emax Air Dryer REFRIGERATED TYPE COMPRESSED AIR DRYERS Technical Specifications & Diagram...
  • Page 9 Capacity Connection Electric Refrigerant Pressure pressure Ambient Max inlet Model (CFM) Size Voltage Power Type Drop (bars) Temperatu Temp. PDRCF1150029 1/2" 0.42 R134a <3 PDRCF1150058 3/4" 0.68 R134a <3 PDRCF1150115 1 1/2" 0.93 R134a <3 PDRCF1150144 1 1/2" 1.28 R134a <3...
  • Page 10 5.1 AIR FLOW DIAGRAMS EDRCF1150029 EDRCFR1150144 IMPORTANT NOTICE: 5: Only From Dryer PDRCF1150115 to PDRCF1150144 9: Only from Dryer PDRCF1150115 to PDRCF1150144...
  • Page 12 5.2 ELECTRICAL DIAGRAMS Dryair DN10-US - Dryair DN30-US Electrical Circuit...
  • Page 13 Dryair DN40-US - Dryair DN80- Electrical Circuit...
  • Page 14 Dryair DN100-US - Dryair DN110-US Electrical Circuit...
  • Page 15 Dryair DN140-US - Dryair DN170-US Electrical Power Circuit...
  • Page 16: General Arrangements

    Emax Air Dryer REFRIGERATED TYPE COMPRESSED AIR DRYERS General Arrengements Main Settings Drawings...
  • Page 17 6. GENERAL ARRANGEMENTS Model Dryair DN10-US 1 * GKO50X + 1 * GKO50Y MKO50 KIT 16.26 14.29 21.93 70.40 Dryair DN20-US 1 * GKO50X + 1 * GKO50Y MKO50 KIT 16.26 14.29 21.93 70.40 Dryair DN30-US 1 * GKO50X + 1 * GKO50Y MKO50 KIT 16.26 14.29...
  • Page 18 8. ED and ID DRAWINGS Dryair DN10-US - Dryair DN30-US...
  • Page 19 Dryair DN40-US - Dryair DN60-US...
  • Page 20 Dryair DN70-US - Dryair DN90-US...
  • Page 21 Dryair DN100-US - Dryair DN110-US...
  • Page 22 Dryair DN140-US - Dryair DN150-US...
  • Page 23 Dryair DN160-US - Dryair DN170-US...
  • Page 24 Dryair DN30-US...
  • Page 25 Dryair DN50-US...
  • Page 26 Dryair DN70-US...
  • Page 27 Dryair DN80-US...
  • Page 28 Dryair DN110-US...
  • Page 29 Dryair DN140-US...
  • Page 30 Dryair DN160-US...
  • Page 31 Dryair DN170-US...
  • Page 32: Components Location

    9. COMPONENTS LOCATION...
  • Page 33: Troubleshooting

    10. TROUBLESHOOTING Problem Possible Cause Repair Comments Dryer is The connection has Invert two phases 3-phase dryers are equipped with a phase controller switched on, inverted phases to avoid the fans from turning in the opposite indicator light direction. is lit but the refrigerant Several factors can cause compressor failure.
  • Page 34 Problem Possible Cause Repair Comments Compressed Air Inlet and Check inlet and outlet This dryer is designed for air flow in one direction Water in system outlet connections are reversed. only. Inlet and outlet directions are identified on connections. the dryer. Drain system is timed solenoid valve, Drain system is clogged Restore a free flow of water...
  • Page 35 Emax During the life of this warranty, Emax will repair or replace (at Polar airs option) any defective part or assembly free of charge if such defect occurred in normal service and was not due to apparent misuse, abuse or accident.. Customer is responsible for shipping charges.

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