Adleepower AM Series Instruction Manual
  1. Manuals
  2. Brands
  3. Adleepower Manuals
  4. DC Drives
  5. AM Series
  6. Instruction manual

Adleepower AM Series Instruction Manual

Brushless motors & drives
Hide thumbs
Table of Contents

Advertisement

Quick Links

R
ADLEEPOWER
INSTRUCTION MANUAL
AM Brushless motors & BL drives
THANK YOU VERY MUCH FOR YOUR PURCHASE
OF ADLEE PRODUCTS.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION.

Advertisement

Table of Contents
loading

Related Manuals for Adleepower AM Series

Summary of Contents for Adleepower AM Series

  • Page 1 ADLEEPOWER INSTRUCTION MANUAL AM Brushless motors & BL drives THANK YOU VERY MUCH FOR YOUR PURCHASE OF ADLEE PRODUCTS. PLEASE READ THIS INSTRUCTION MANUAL BEFORE INSTALLATION.

  • Page 2: Table Of Contents

    CONTENTS 1. PREFACE 2. RECEIVING 3. ENVIRONMENTAL REQUESTS 4. SPECIFICATION 5. DIMENSIONS 6. DIGITAL OPERATION PANEL 7. TERMINALS AND WIRING 8. OPERATION AND CONNECTION 9. TROUBLE SHOOTING Appendix...

  • Page 3: Preface

    1. Preface Thank you for purchasing ADLEEPOWER AM Brushless DC motor and BL drives. Please read this manual thoroughly before installa- tion and operation. This manual should be stored by the user for maintenance refer- ence and inspection. Indicated a potentially hazardous situation which,...
  • Page 4 Caution Please confirm power source voltage to driver input rated voltage. Please make sure the wiring is correct when driver adds a braking resister. Do not put the advance phase capacitor between the driver and motor. is grounding symbols. Be sure ground both the driver and motor. Check the power connecter is locked on the terminal of driver.
  • Page 5 Caution For operating motor "start" and "stop" should use keypad or terminal to control these functions. ON - OFF power source (NFB) Motor Do not install phase advancing capacitor between driver and motor for operating motor.

  • Page 6: Receiving

    All of terminals are locked and unusual substance. The keyboard of remote control must be corrected. Check the additional accessories. 2-2 Nameplate Motor Model No. Rated power ADLEEPOWER Input voltage Implied protection MATCHSERVO MOTOR MODEL AM-370M OUTPUT 370W...

  • Page 7: Environmental Requests

    3. Environmental requests Operation ℃ ℉ Air temperature -10~45 (14~113 Air pressure 86~106kPa Attitude Under 1000 meters Less than 20HZ : maximum 9.86m/s Vibration 20~50HZ : maximum 5.88m/s Storage ℃ ℉ Air temperature -20~60 (-4~140 Air pressure 86~106kPa Humidity Less than 90%, no frosting Transportation ℃...
  • Page 8 Motors Drives...

  • Page 9: Specification

    4. Specification Rated Power AM-60 AM-90 AM-120 AM-180 AM-250 AM-370 Motor No. L/M/H L/M/H L/M/H L/M/H L/M/H Drive No. BL2-101 BL2-101 BL2-102 BL2-102 BL2-104 BL2-104 ± 10% 1 ψ Input Voltage 220V Input Frequency 50 / 60 Rated input current Motor Phase 3ψ...
  • Page 10 Rated Power 1000 1500 2200 AM-750M/H AM-1500M/H AM-2200M/H Motor No. AM-1000M/H CM-750L/M/HX CM-1500L/M/HX CM-2200L/M/HX Drive No. BL2-107 BL2-115 BL2-115 BL2-122 ± 10% 1 ψ Input Voltage 220V Input Frequency 50 / 60 Rated input current 7.55 13.4 18.6 Motor Phase 3ψ...
  • Page 11 Rated Power 1000 1500 2200 AM-750M/H AM-1500M/H AM-2200M/H Motor No. AM-370L/M/H AM-1000M/H CM-750L/M/HX CM-1500L/M/HX CM-2200L/M/HX BL4-315 Drive No. BL4-304 BL4-307 BL4-315 BL4-322 ± Input Voltage 380/440V 10% 3ψ Input Frequency 50 / 60 Rated input current Motor Phase 3ψ AM:24.4/12.2 AM:48.8/24.4 AM:73.2/36.5 AM:18.0/12.0/6.0...

  • Page 12: Dimensions

    5. Dimensions 5-1 Drive dimensions BL2-101~107,BL4-304 Unit : mm...
  • Page 13 BL2-115~BL2-122,BL4-307~BL4-322 Unit : mm...
  • Page 14 5-2 Motor dimensions AM-60~370 Unit : mm Wires colors : U(red), V(white), W(black). OUTPUT SHAFT END □ ∮ ∮ ∮ LA LB L2 AD B1 B2 ∮ ED Q 100 128 161 20 25 28 12 13.5 4 115 147 180 90 104 8.5 83 2.5 8 109 27 61 33...
  • Page 15 AM-750~AM-2200 Unit : mm OUTPUT SHAFT END □ ∮ ∮ ∮ T LA LB L1 B1 B2 ∮ ED Q E GA F DH 178 218 252.3 63 35 40 40 19 21.5 6 M6 195 245 279.3 130 145 9 110 3.5 12 117 34.3 165.5 146 212 262 296.3 45 50 50 24 27...
  • Page 16 CM-750~CM-2200 Unit : mm OUTPUT SHAFT END □ ∮ ∮ ∮ T LA LB AC AD AE LD ∮ ED Q F DH 205 245 35 40 40 19 21.5 6 239 289 45 50 50 24 259 309 175 165 12 130 3.5 13 186 166 35 40 40 19 21.5 6 45 50 50 24...
  • Page 17 5-2 F306 dimensions Unit : mm...

  • Page 18: Digital Operation Panel

    6. Digital operation panel CHARGE F306 BL2 IPM REMOTE CONTROL FUNC FUNC PROG STOP STOP Keypad Function Description Forward Commands forward run Reverse Commands reverse run Cursor Select the digit movement Down Decrease the parameter value 9~0 Increase the parameter value 0~9 Memory Saves the setting parameter value PROG...

  • Page 19: Terminals And Wiring

    7. Terminals and wiring 7-1 Main power circuit terminals L1 L2 U Ground External braking resistor Refer to the appendix Motor Power Source Main circuit terminal No. Symbol Terminal name Description Ground Ground (Earth) Terminal Connect power (L1, L2) Single Phase supply Terminal connecting to motor U(red), V(white), W(black)
  • Page 20 7-3 Control terminals descriptions S161 EXG 24V CW CCW SPEED RS485 Hall sensor All terminal can connect to switch, relay, TTL or Transistor. Refer to 8-3 for detail. No Symbol Terminal name Description Fault alarm contact. Set J4 jumper for A 1 A/B Alarm output (normal open) or B (normal close).
  • Page 21 7-4 Jumpers a. S161 for internal / external reference voltage input (Default value is internal reference voltage input) Internal External b. J5 for panel VR or F306 VR(Default value is panel VR) Panel VR F306 VR c. J4 for fault alarm A (normal open) or B (normal close) (Default value is fault alarm A.
  • Page 22 7-5 Hall sensor connector 8765 4321 Color Orange Purple Brown Yellow Green Blue Black Symbol Connect to Hall sensor / NTC 7-6 RS485 connector 8765 4321 Symbol GND VCC RFA0 3.3V Connect to F306 or RS485 ※ This connector is for both F306 and RS485. Set CD02 for selection.
  • Page 23 7-7-2 Wiring equipments Select the wiring equipment, refer to the table below. 1. On the input power side, a molded case circuit breaker (MCCB) to protect driver primary wiring should be in stalled. 2. A leakage current breaker threshold of 200mA and above is recommended.
  • Page 24 7-7-3 Wiring and cautionary points A. Main circuit 1. Don’ t connect the cables of the power supply side to the U, V and W output terminals for the motor. 2. Don’ t connect any electromagnetic contactor between the driver and motor. 3.

  • Page 25: Operation And Connection

    8 Operation and connection 8-1 Parameter list Display Adjust Function Default Value Unit Remark code Range CD00 Parameter lock Motor RPM & CD01 As model pole selection Command 0~3 : Close loop control CD02 mode 4~7 : Open loop control 0 : Rush stop without DEC.
  • Page 26 Display Adjust Function Default Value Unit Remark code Range ACC./DEC. 0 : Linear CD16 curve 1 : S curve ＜ 750W : 300% CD17 Current limit 300/200 20~300/20~200 ≧ 750W : 200% 0 : CW and CCW CD18 Direction limit 1 : CW only 2 : CCW only Analog/digital...
  • Page 27 Display Adjust Function Default Value Unit Remark code Range The latest error CD36 record CD37 Errors record 1 CD38 Errors record 2 CD39 Errors record 3 Clear errors CD40 record CD96 Model code Version of CD97 program Communication address description Display Adjust Function...
  • Page 28 8-2 Parameter setting sequence A. In standby condition, press to be in setting model. Press FUNC if it is not in standby mode. STOP B. Press to the parameter number. Press PROG return to standby mode if there is no need to change value. C.
  • Page 29 8-3 Command source setting Panel, terminal, RS485 and remote control (F306) are the command sources for selection. Use CD02 to select it. Panel command is effective always. A. Panel a. Analog/digital speed input a-1. CD19=0 analog input Panel’ s VR is 1 speed.
  • Page 30 D. Terminal control 1. Set CD02=0 or 3(open/loop control), CD02=4 or 7(close/ loop control). 2. Set S161 jumper at INT if using internal power. 3. Example : 1 and 2 speed control. speed speed Motors operation model OFF“HIGH” ON “LOW” OFF “HIGH”...
  • Page 31 3.Signal input circuit INT. S161 jumper Photocoupler INPUT EXT. INPUT ■ EXT voltage is 24VDC ± ■ Using internal power supply control Set S161 jumper at INT. motor cannot operate if S161 jumper is at EXT. <Non-contact control> Controller BL Drivers Controller BL Drivers Compatible with...
  • Page 32 <Contact control> Controller BL Drivers Relay INPUT ■ Using external power supply control Controller BL Drivers Set S161 jumper at EXT. INPUT DC24V Transistor INPUT...
  • Page 33 ■ Note : controller with built-in clamp diode Controller BL Drives INT. EXT. INPUT Compatible with TLP521 Clamp diode Ω +24V INPUT Transistor It is necessary to set S161 jumper at EXT, when controller with built-in clamp doide has been used. If S161 jumper setting is not correct, then motors will run at controller power ON/OFF.
  • Page 34 4-2 Example of application of signal output circuit Controller BL Drives Current limit DC power resistor SPEED Photocoupler [Speed out] H, HX series : 6 pulses/per turn L, M series : 12 pulses/per turn Motor speed can be measured from the frequencies of terminal “SPEED OUT”.
  • Page 35 8-4 Parameter description Parameter lock Setting Range 0 ~ 9999 Default value CD00 0 : Lock. 1 : Unlock. Motor RPM & Setting Range 0 ~ 4 pole selection Default value As model CD01 0 : 2000 RPM (8 poles). 1 : 3000 RPM (8 poles).
  • Page 36 Brake mode Setting Range 0 ~ 1 Default value CD03 0 : Rush run to stop. 1 : Stop with deceleration time. (Default value) 2 : Free run to stop 130 ~ 6000 / Maximum speed Setting Range 260 ~ 9999 limit 2000(L) / 3000(M) CD04...
  • Page 37 Speed command Setting Range 1000~rated speed RPM / 5V 2000/3000/6000/ Default value 9999 CD06 The reference speed command at 5V(10V)(20mA) in close loop. Note : This parameter does not work in open loop control. Speed command Setting Range -500 ~ 500 RPM / 0V Default value CD07...
  • Page 38 0.2 ~ 600.0 Deceleration time Setting Range second CD09 Default value 0.2 seconds The deceleration time motor rated speed to 0 RPM. The decel- eration time is influenced with the value of S curve, K and K Refer to CD01 for motor rated speed. S curve Setting Range 0.2 ~ 15.0...
  • Page 39 ( I gain ) Setting Range 1 ~ 9999 ms Default value As model CD13 Lower value is with faster response. This parameter does not work in open loop control. Speed command KP+(KI/S) Feedback speed Hall sensor position off set Setting Range 0 ~ 30 shift...
  • Page 40 ACC./DEC. curve Setting Range 0 ~ 1 Default value CD16 0 : Linear. (Default value) 1 : S curve. CD04 t (sec) CD08 CD16=0 CD04 Higher CD10 value needs longer time to reach rated speed setting. t (sec) CD08 CD16=1 20 ~ 300% or Current limit Setting Range...
  • Page 41 Analog / digital Setting Range 0 ~ 1 speed input Default value CD19 0 : Analog command is from pannel/F306 VR or H M L terminal. 1: Digital command is from panel or F306 and worked with CD28/29 or CD34/35 setting. Address setting Setting Range 1 ~ 255...
  • Page 42 Transmission fault treatment Setting Range 0 ~ 3 Default value CD23 0 : Alarm and keep operation. 1 : Alarm and decelerate to stop. 2 : Alarm and free run to stop. 3 : No alarm and keep operation. Communicator protocol Setting Range 0 ~ 7...
  • Page 43 4 : 8,N,1 ASCII (1 start bit+8 data bits+1 stop bit) 8,N,1 ASCII(10bits)(character frame in hexadecimal) Start bit 0 1 2 3 4 5 6 7 Stop bit 5 : 8,N,2 ASCII (1 start bit+8 data bits+2 stop bit) 8,N,2 ASCII(11bits)(character frame in hexadecimal) Start bit 0 1 2 3 4 5 6 7 Stop bit Stop bit 6 : 8,E,1 ASCII (1 start bit+8 data bits+1 Even bit+1 stop bit)
  • Page 44 2. ASCII Start character=' : ' (3AH) Communication address : Address Hi 8-bit address consists of 2 ASCII Address Lo codes. Command code : Function Hi 8-bit command consists of 2 ASCII Function Lo codes. Data (n-1) Contents of data : n*8-bit data consist of 2n ASCII codes.
  • Page 45 CRC(Cyclical Redundancy Check) is calculated by the following steps: Step 1. Load a 16-bit register (called CRC register) with FFFFH. Step 2. Exclusive OR the first 8-bit byte of the command mes- sage with the low order byte of the 16-bit CRC register, putting the result in the CRC register.
  • Page 46 C. ASCII code contrast Value ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Value ASCII code 38H 39H 41H 42H 43H 44H 45H 46H D. Function code 1. 03H : Read driver's setting 2. 06H : Write driver's setting or address 3.
  • Page 47 (1) 03H : Read drive's setting Computer command message D1 : Communication address (00~FFh) D2 : Function code (03h) D3 : Parameter number (H) (00h) D4 : Parameter number (L) (0~67h) D5 : Quantity of parameter (H) (word count) (00h) D6 : Quantity of parameter (L) (word count) (00~10h) D7 : CRCL or LRC (H)
  • Page 48 2. ASCII Computer command message Drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '3' Function '3' # of data '0' D3 Start address '0' count by byte '4' Start address '0' Start address '1' Start address 'C' CD99 content '0' CD99 content '5'...
  • Page 49 Note 1 : The parameter values can be in integer, decimal and negative. Each value has different process to read and write. Refer to 8-1 lists to find out the minimum unit and value range for each parameter. ≧ a. In computer command message D5 80, this value is negative.
  • Page 50 Note 4 : Negative number format. Use two’ s complement to process negative number. Ex. Speed command RPM / 0V CD07=-1 Change “-1” to two’ s complement (FFFFH) D4=FFH D5=FFH (03H, Drive response) Return to original negative number : D4=FF>80, the value is a negative number and needs additional format transfer.
  • Page 51 Ex. Write parameter setting CD04=1500RPM into address 52(34H) driver. 1. RTU Computer command message : CRCL CRCH Drive response message : CRCL CRCH 2. ASCII Computer command message Drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '6' Function '6'...
  • Page 52 Ex. Computer commands the address 52(34H) driver to operate CW at 1500RPM. 1. RTU Step 1 : write address 28=1500RPM Computer command message : CRCL CRCH Drive response message : CRCL CRCH Note : Process step 2 directly if address 28 is set in 1500RPM already.
  • Page 53 2. ASCII Step 1 : write address 28=1500RPM Computer command message Drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '6' Function '6' D3 Number of parameter '0' D3 Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '1'...
  • Page 54 Step 2 : write address 100=1 Computer command message Inverter response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '6' Function '6' D3 Content of data '0' D3 Content of data '0' Content of data '0' Content of data '0' Content of data '6' Content of data '6'...
  • Page 55 (3) 08H : Communication loop detection Computer command message D1 : Communication address (0~FFh) D2 : Function code (08h) D3 : Data 1 (0~FFh) D4 : Data 2 (0~FFh) D5 : Data 3 (0~FFh) D6 : Data 4 (0~FFh) D7 : CRCL or LRC (H) (0~FFh) D8 : CRCH or LRC (L) (0~FFh)
  • Page 56 2. ASCII Computer command message Drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '8' Function '8' D3 Content1 '1' D3 Content1 '1' Content1 '1' Content1 '1' Content2 '2' Content2 '2' Content2 '2' Content2 '2' D5 Content3 '3' D5 Content3 '3'...
  • Page 57 E. Communication error drive respond Once communication error happend, drive will respond “Function code and 80H” and communication error code to master system. Communication error code definition Error code Description Function code error only (03/06/08 available) Illegal data address(data address is not available) Illegal data value(data value is outside limit value) Illegal command, drive can't do this command Check sum error...
  • Page 58 EX. In drive 01 write 2EE0H(12000rpm) to parameter address 04, but CD04 upper limit is 9999rpm (270FH). 1.RTU Computer command message : CRCL CRCH Drive response message : CRCL(C3H) CRCH(A1H) 2.ASCII Computer command message Drive response message Address '0' Address '0' Address '1' Address '1' Function '0'...
  • Page 59 Communication loss time detect Setting Range 0.1 ~ 100.0SEC Default value 0.5SEC CD25 When communication loss time over CD25 setting, BL2 will active as CD26 selected. Communication Setting Range 0 ~ 3 loss action Default value CD26 0 : Alarm and keep operation. 1 : Alarm and decelerate to stop.
  • Page 60 close loop 0 ~ 6000RPM / Setting Range speed 0 ~ 9999RPM Default value 1000RPM CD28 L : 0~2000RPM. M : 0~3000RPM. H : 0~6000RPM. HX : 0~9999RPM. Note : This parameter does not work in open loop control. close loop 0 ~ 6000RPM / Setting Range speed...
  • Page 61 open loop speed Setting Range 0 ~ 1000 Default value CD34 0~100% speed command. Value 1000 means 100% and value 100 means 10%. open loop speed Setting Range 0 ~ 1000 Default value CD35 0~100% speed command.Value 1000 means 100% and value 100 means 10%.
  • Page 62 Clear errors record CD40 Set CD40=1 to reset CD36~CD39 records. Errors record flow-chart when Error occur. The new content will shift the other contents to one higher CD code and the highest one will be dropped. Error occur CD37 CD36 CD38 CD39 Loss...
  • Page 63 Communication address description RS485 speed command 28,29,34,35 Close loop speed command : Setting range is 0 ~ 9999. CF “OFF”, CD28(1CH) content. CF “ON”, CD29(1DH) content. Open loop speed command : Setting range is 0 ~ 1000. CF “OFF”, CD34(22H) content. CF “ON”, CD35(23H) content.
  • Page 64 Motor running codition This real motor running condition. 0 : No define 1 : CW 2 : CCW 3 : Stop Error code Use RS485 protocol 03H to read error code if driver is in protec- tion mode. 1 : Hardware fault or EEPROM error. 2 : Motor overheat.
  • Page 65 9. Trouble shooting Motors free run to stop when protect functions are effected. Disconnect power to reset the protect function. For safety , make sure all problems are solved before reconnect power. To wait more than 5 minutes to reconnect power after disconnect power.
  • Page 66 Display Description Check point and suggestion symbol OPE1 Parameter lock CD00 set 1. FWD or REV Motor direction limiter. OPE2 only See function description CD18. Set at analog command, but use F306 keypad Source of speed OPE3 to change speed. Use CD19 to change command error setting.
  • Page 67 Appendix 1. External braking resistor Dimension Part No. : E-MSAA-008000 Specification : 60 Ω The resistor value is recommended as below. The value must be higher than list value. Ω Unit : Model No. Evaluation of braking resistor watt Model Resistor watt Ex.
  • Page 68 2. Hall sensor and F306 remote operator extension cable A-0000-F306G3 F306 Remote operator E-092A-010200 1 meter extension cable E-092A-030200 3 meter extension cable E-092A-050200 5 meter extension cable E-PEAA-8P8C02 Extension connector...
  • Page 69 INSTRUCTION MANUAL PART NO : E-PHAA-EBLA05 Model : series BL2.BL4 JUN. 2018 5 edition ADLEEPOWER SERVICE OFFICE FREQUNCY INVERTER MOTOR DRIVES Taiwan Wu Han (China) Tel No : 886-4-25622651 Tel No : 86-27-88872826 Fax No : 886-4-25628289 Fax No : 86-27-88603986 E-mail : webmaster@adlee.com...

This manual is also suitable for:

Am-60lBl seriesAm-90lAm-60mAm-90mAm-90h ... Show all

Table of Contents