Sony VAIO PCV-R522DS Service Manual
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PCV-R522DS/R526DS/R528DS
SERVICE MANUAL
US Model
S400
Specifications
PERSONAL COMPUTER VAIO
9-928-340-11

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Summary of Contents for Sony VAIO PCV-R522DS

  • Page 1 PCV-R522DS/R526DS/R528DS SERVICE MANUAL US Model S400 Specifications PERSONAL COMPUTER VAIO 9-928-340-11...
  • Page 2 CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. – 2 – PCV-R522DS/R526DS/R528DS...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS OPERATION SERVICE INFORMATION ..............1-1 4-1. Jumper Setting on Hard Disk Drive ........ 4-1 DISASSEMBLY 4-2. Jumper Setting of Mother Board ........4-2 2-1. Flow Chart ................ 2-1 FRAME HARNESS 2-2. Rear Panel ................ 2-2 2-3. Top Cover, Left Cover, Right Cover 5-1.
  • Page 4: Operation

    SECTION 1 Reproduced from User Guide [4-643-599-01] OPERATION PCV-R522DS/R526DS/R528DS...
  • Page 5: Disassembly

    SECTION 2 DISASSEMBLY 2-1. FLOW CHART TOP COVER, FRONT PANEL DRIVE COVER CD-ROM, REAR PANEL LEFT COVER, ASS’Y ASS’Y DVD-ROM RIGHT COVER, P2-2 P2-3, P2-4 P2-8 P2-9 TOP COVER CHASSIS P2-2 P2-9 P2-5 CD-RW P2-10 CNX-79 MOUNT P2-10 MOTHER CARD BOARD P2-5 P2-11...
  • Page 6: Rear Panel

    2-2. REAR PANEL 3 rear panel 1 two claws 2 two claws 2-3. TOP COVER, LEFT COVER, RIGHT COVER AND TOP COVER CHASSIS 1 three screws (unified 4.5) 2 five claws 2 five claws 2 four claws 2 four claws 3 Remove top cover, left cover, right cover and top cover chassis in arrow A direction.
  • Page 7: Front Panel Ass'y (Pcv-R522Ds, R526Ds)

    2-4. FRONT PANEL ASS’Y (PCV-R522DS, R526DS) 2 two claws 3 front panel ass’y 1 two claws PCV-R522DS/R526DS/R528DS...
  • Page 8: Front Panel Ass'y (Pcv-R528Ds)

    2-5. FRONT PANEL ASS’Y (PCV-R528DS) 2 pull the disk tray. 1 Insert the pin. 3 escutcheon 5 two claws 4 two claws 6 front panel ass’y PCV-R522DS/R526DS/R528DS...
  • Page 9: Hdd

    2-6. 3 four screws (unified 4.5) 4 Remove HDD and HDD bracket in arrow A direction. 5 two screws (No.6-32UNC) 6 HDD 2 harness (IDE HDD) 5 two screws (No.6-32UNC) 1 power connector 2-7. VGA CARD 1 screw (unified 4.5) 2 VGA card PCV-R522DS/R526DS/R528DS...
  • Page 10: Modem Card

    2-8. MODEM CARD PC13 1 screw (unified 4.5) 2 modem card 2-9. SLOT COVER 1 two screws (unified 4.5) 2 two slot covers PCV-R522DS/R526DS/R528DS...
  • Page 11: Power Supply

    2-10. POWER SUPPLY 2 three screws (unified 4.5) 3 Remove power supply and PS bracket ass’y in arrow A direction. 4 three screws (PS No.6-32UNC) 5 power supply 1 Disconnect respective power connectors 2 screw on the mother borad, (unified 4.5) CD-ROM (PCV-R522DS), DVD-ROM (PCV-R526DS, R528DS), CD-RW (PCV-R528DS),...
  • Page 12: Drive Cover Ass'y

    2-12. DRIVE COVER ASS’Y 2 Pull the disk tray. 1 Insert the pin. 3 escutcheon 5 drive cover ass’y 4 two claws PCV-R522DS/R526DS/R528DS...
  • Page 13: Cd-Rom (Pcv-R522Ds), Dvd-Rom (Pcv-R526Ds, R528Ds)

    2-13. CD-ROM (PCV-R522DS) , DVD-ROM (PCV-R526DS, R528DS) 5 harness 1 two screws (CD/DVD audio) (PWH3 × 5) 4 harness (IDE CD/DVD) 3 power connector 1 two screws 2 Pull CD-ROM (PCV-R522DS) or (PWH3 × 5) DVD-ROM (PCV-R526DS, R528DS), 6 Remove CD-ROM (PCV-R522DS) or DVD-ROM (PCV-R526DS, R528DS).
  • Page 14: Cd-Rw (Pcv-R528Ds)

    2-15. CD-RW (PCV-R528DS) 4 two screws (PWH3 × 5) 3 harness (CD/DVD audio) 2 harness (IDE CD/DVD) 1 power connector 5 CD-RW 4 two screws (PWH3 × 5) 2-16. CNX-79 MOUNT 1 harness (USB) 6 two screws 2 harness (No.6-32UNC) (1394) 5 shield (front connector)
  • Page 15: Mother Board

    2-17. MOTHER BOARD ATX-PWR PWR fan 1 two power connectors Secondary IDE Primary IDE froppy 2 harness (IDE CD/DVD) panel 5 harness 8 two claws (SW/LED) 3 harness (IDE HDD) 4 harness (FDD) 9 Remove mother board and MB bracket in arrow A direction.
  • Page 16 2-18. CPU (PCV-R522DS) 4 Elect the lever in arrow A direction. 1 S370-L adaptor board, CPU and heatsink 5 CPU 2 stopper 3 heatsink (PCV-R526DS, R528DS) 1 two claws 3 Remove the stopper in arrow A direction. 2 CPU and heatsink 4 heatsink 2-12...
  • Page 17: Cpu (Pcv-R522Ds) / (Pcv-R526Ds, R258Ds)

    2-19. MEMORY (DIMM) 2 memory (DIMM) 1 Open two clips. Note 1: In opening the clips, hold lightly the top of the memories with your fingers to prevent a drop. Note 2: In removing the memories, always start from the one having largest bank number.
  • Page 18: P2B-Ae Motherboard Description

    SECTION 3 P2B-AE MOTHERBOARD DESCRIPTION PCV-R522DS/R526DS/R528DS...
  • Page 19 PCV-R522DS/R526DS/R528DS...
  • Page 20 3-3 [END] PCV-R522DS/R526DS/R528DS...
  • Page 21: Service Information

    SECTION 4 SERVICE INFORMATION 4-1. JUMPER SETTING ON HARD DISK DRIVE The hard disk drive of service parts can be used without changing factory jumper setting, when it was replaced for service. Capacity Model Part No. Maker Code (formatted) PCV-R522DS/R526DS 1-759-991-11 MAXTOR 91080D5...
  • Page 22: Jumper Setting Of Mother Board

    4-2. JUMPER SETTING OF MOTHER BOARD The Motherboard of service parts can be used without changing factory jumper setting, when it was replaced for service. DIP-SW : default setting Select CPU's core frequency (internal frequency) for debug purpose only All processor comes with production system ignores these settings. CPU Core:Bus Frequency Multiple DIP-SW 3.0x...
  • Page 23: Frame Harness

    SECTION 5 FRAME HARNESS 5-1. CONNECTOR LIST Internal connector Power supply 168pin DIMM socket x2 20pin ATX type connector. 2 slot DIMM connector, 3.3V Unbuffered SDRAM Connector vender AMCO 530-20-11-ABN or equivalent Connector vender FOXCONN AT08401-D2 or equivalent Connector location on MB Right top corner of the MB Connector location on MB Next to the 440BX chipset...
  • Page 24 JST B8B-EH-A or equivalent Battery Holder & Battery Connector location on MB Reffered as 1394HEAD1 and 2 Holder vender LOTES B6615BP5L or equivalent HEAD1 is not installed Holder location on MB Next to the Panel header Battery vender Sony CR2032 or equivalent PCV-R522DS/R526DS/R528DS...
  • Page 25 Serial IRQ header (not installed) Serial (COM1) 2 pin standard 2mm single line header for Serial IRQ signal Connector vender Foxconn DT10121-R5T or Equivalent Connector vender AMCO 463-0-02 or equivalent Connector location on MB In rear I/O window Connector location on MB Next to the BIOS pin assignments : Pin assignments :...
  • Page 26 Game/Line Out(Headphone)/Line In/Microphone Jack Connector vender Foxconn DM11251-J5 Equivalent Connector location on MB Rear side Game port pin assignments : Signal Name GAMEVCC JPYB0 JOYA0 JOYA1 JOYB1 GAMEVCC GAMEVCC JOYB2 JOYA2 MIDI_TxD JOYA3 JOYB3 MIDI_RxD Line Out pin assignments : Signal Name Sleeve Ground...
  • Page 27: Frame Harness Diagram

    5-2. FRAME HARNESS DIAGRAM VGA CARD PCV-R522DS/R526DS:RAGE 128VR i.LINK MONITOR PCV-R528DS:RAGE 128GL S400 Rear 6 pin Rear Panel CNX-79 BOARD PCV-R522DS:Celeron ™ PROCESSOR 466MHz (Front Connector) ® MOTHER BOARD MOUSE PCV-R526DS:Pentium III PROCESSOR 450MHz kEYBOARD ® PCV-R528DS:Pentium III PROCESSOR 500MHz P2B-AE SLOT1 Processor Card...
  • Page 28: Repair Parts List

    SECTION 6 REPAIR PARTS LIST NOTE: Ref. • The parts listed here are for service, and therefore they may be different No. Part NO. Description Remark The components identified by from the parts shown in circuit diagrams or used in the set. mark ! or dotted line with mark 1-468-417-12 p POWER (170W) •...
  • Page 29: Exploded View And Parts List (Pcv-R526Ds)

    6-2. EXPLODED VIEWS AND PARTS LIST Ref. No. Part NO. Description Remark (PCV-R526DS) 1-468-417-12 p POWER (170W) 4-639-150-01 UNIFIED SCREW 4.5 X-4622-220-1 BRACKET ASSY, PS not supplied 4-642-538-01 STAY, PS Supplied 1-759-991-11 p HDD/M-Q (10.8GB) with 18 supplied 4-635-796-01 SCREW (W) (NO.6-32UNC) with 45 4-642-526-01 BRACKET, HDD...
  • Page 30: Exploded View And Parts List (Pcv-R528Ds)

    6-3. EXPLODED VIEWS AND PARTS LIST Ref. No. Part NO. Description Remark (PCV-R528DS) 1-468-417-12 p POWER (170W) 4-639-150-01 UNIFIED SCREW 4.5 X-4622-220-1 BRACKET ASSY, PS 4-642-538-01 STAY, PS not supplied 1-772-329-11 p HDD/S-K (13GB) Supplied with 18 4-635-796-01 SCREW (W) (NO.6-32UNC) supplied 4-642-526-01 BRACKET, HDD...
  • Page 31: Accessories And Parts List

    6-4. ACCESSORIES AND PARTS LIST 6-5. BARCORD LABEL : Part No. Ref. No. Part NO. Description Remark : Serial No. : Revision No. ACCESSORIES & PACEKING MATEIRALS How to see barcode label : Maker Barcode 1 ********************************* The shaded barcode label is used for repair data. C: Barcode POWER CORD (1) 4-643-599-01...
  • Page 32 [MOTHER BOARD] A, B [MODEM CARD] [GVC] A, B [DIMM] A, B 6-9 [END] PCV-R522DS/R526DS/R528DS...
  • Page 33 PCV-R522DS/R526DS/R528DS (US) English Sony Corporation 99Fxxx-1 Printed in USA Information Technology Company © 1999. 6 9-928-340-11 Published by VAIO Customer Link...

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