Condec UMC 600IS Installation Manual
  1. Manuals
  2. Brands
  3. Condec Manuals
  4. Accessories
  5. UMC 600IS
  6. Installation manual

Condec UMC 600IS Installation Manual

Intrinsically safe weight indicator
Hide thumbs
Table of Contents

Advertisement

Quick Links

UMC 600IS
Intrinsically Safe Weight Indicator
Installation Manual
58645

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the UMC 600IS and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Condec UMC 600IS

Summary of Contents for Condec UMC 600IS

  • Page 1 UMC 600IS Intrinsically Safe Weight Indicator Installation Manual 58645...

  • Page 2: Table Of Contents

    2.1 Hazardous Area Installation of the UMC 600IS........
  • Page 3 6.4 Specifications ..............40 UMC 600IS Limited Warranty......................... 43...

  • Page 4: About This Manual

    Introduction The UMC 600IS is a single-channel digital weight indicator designed and approved to operate as an intrinsically safe system in a wide variety of scale and weighing applications. The indicator is housed in a NEMA 4X stainless steel sealed case. The standard unit is equipped with a tilt stand base for tabletop or wall mounting applications.

  • Page 5: System Limitations And Restrictions

    +SEN to +EXC and –SEN to –EXC. Front Panel Keypad and Annunciators Figure 1-1 shows the UMC 600IS front panel. The UMC 600IS display consist of a six digit, seven-segment display. Table 1-1 lists the front panel keys and their functions.
  • Page 6 Table 1-2 summarizes the front panel annunciator functions. Annunciator Function LOW BATTERY On when DC input voltage drops below normal operating range. (Located in the display window of the 600IS). ZERO On when scale weight is within ±0.25 displayed graduations of zero. Used in gross weighing mode only.

  • Page 7: Installation And Wiring

    The following information is provided to help the installer use the correct conduit and load cells for installation of the UMC 600IS. Drawings Required for this Installation Table 2-1 shows the UMC 600IS control drawing numbers and titles. The UMC 600IS drawings are included in the back of this manual. Control Drawing...

  • Page 8: Cable Requirements

    Cables 2 & 3 A, B 800' 300' 500' E, F, G Table 2-2. Maximum Cable Lengths Factory Mutual Approved Cable Cable Type Condec PN Belden P/N Power 8618 45897 ( Serial I/O 9942 45898 ( Load Cell 9942 45898 ( ) = feet in increments of 50 Table 2-3.

  • Page 9: Ac Power Wiring

    All wiring must be done by qualified Caution personnel and meet all appropriate The battery operated version of the UMC 600IS is safety and NEC electrical codes as powered by a 6-volt 10-ampere-hour battery that is noted on Condec Control Drawing enclosed in a stainless steel housing.

  • Page 10: Instrumentation Setup

    4 and can be lengthened or shortened for the operators specific application. To ensure that the UMC 600IS is in proper operating condition, the indicator can be tested in a safe area with a load cell simulator. The input signal should be as close as possible to the normal system millivolt value.

  • Page 11: Load Cell Wiring

    +EXCITATION stripped and tinned wires for connection to a junction –EXCITATION box. The UMC 600IS is supplied with a blank six-pin +SIGNAL connector that can be attached to existing load cell –SIGNAL cables by the installer.

  • Page 12: Serial Port Wiring

    I/O barrier. The UMC 600IS serial port can be configured to communicate directly to a printer, remote display, or other device using 20 mA communications through the I/O interface barrier (see Figure 2-7). Since the I/O barrier is totally passive (not powered), the receiving device must also provide an active 20 mA current loop interface.

  • Page 13: Troubleshooting And Testing The 600Is

    A factory trained technician can replace plug-in IS barrier equipment in the safe area. • It is manditory to return the UMC 600IS to the factory for repair and full testing. • Tampering with the intrinsically safe equipment voids the Factory Mutual approval.

  • Page 14: Configuration

    Configuration Prior to calibration, the UMC 600IS must be digitally When configuration is complete, set SW1-2 open configured, or assigned a set of operating parameters. (down) to return the unit to normal operating mode. The first three parameters are directly related to...
  • Page 15 15 BOTH 0.0000 A1=8-4-2 A2=16-8-2 MOTION SERIAL SETPOINT ZERO BAND WEIGHING DISPLAY band MODE serial output MODE MODE port 1 supported supported supported demand lb. conversion continous baud rate G/T/N display Figure 3-4. Configuration Menu UMC 600IS Installation Manual...
  • Page 16 Prompt Display Interpretation Notes Displayed Graduations Number of Graduations = Scale Capacity Resolution 1000 Legal for trade values: 500–10000 1500 (Refer to Paragraph 4.3) 2000 2500 3000 4000 5000 6000 8000 10000 12000 Not valid in legal-for-trade applications 14000 16000 18000 20000 30000...
  • Page 17 AUto Auto (stored) tare only Fixed (manual) tare only both Auto or fixed tare AZM Capture Band (Displayed Grads) ±0.5 ±1.0 ±3.0 ±5.0 ±10.0 Table 3-4. Configuration Display Prompts 5 – 7 UMC 600IS Installation Manual...
  • Page 18 Prompt Display Interpretation Notes AZM/PAZ Aperature ±1.9% of full scale 100% of full scale Motion Band ±1.0 ±3.0 ±5.0 ±10.0 ±20.0 Selections available when Option 1 is enabled ±50.0 Display Base (lb/kg) lb display only kg display only lb (base) conversion lb/kg CONV key functions only if Parameter 10 is set to 10 Con Table 3-5.

  • Page 19: Serial Port Configuration

    Port 2 and it should therefore be disabled (Parameter 14.5 set to OFF). NOTE RS232 communication is not available from the UMC 600IS. If RS232 is required, it is recommended that the Analog Option P/N 19578 be ordered and have U14, C6, C7, C8 and C9 installed.

  • Page 20: Options Configuration

    Options 1, 2, 3, 4, 6, or 7, ZERO or the key to scroll backward through TARE RECALL The UMC 600IS offers a selection of optional features the options. To enable a selected option, use the that are available in the configuration of the indicator. NET/GROSS key.

  • Page 21: Option 2 - Analog Output

    2.5 and 2.6. While reading the analog output, the trim is increased or decreased from 0 to ± 175 until the reading agrees with the values entered in 2.5 and 2.6. UMC 600IS Installation Manual...
  • Page 22 Table 3-10 shows the Option 2 configuration parameters. Prompt Option Display Interpretation Notes All off -------- Mode not enabled (Options 1 through 7 — turned off) OP.2 OP.2 Analog option disabled — OP.2 Analog option enabled Analog tracks display — Analog tracks gross weight Analog tracks net weight Indicator data out on Port 1 (to analog)
  • Page 23 +5 VDC +20 mA RXD –20 mA -20 mA RXD Demand print NOTE: Jumper TB1-8 to TB2-7 (5 VDC) to make the analog output module an active device. Table 3-12. Description of Terminal Boards TB1 and TB2 UMC 600IS Installation Manual...
  • Page 24 Communication Wiring to Host Indicator Analog Module Serial Pass-Through The serial data from the host digital weight indicator is provided as a simplex output with the same format as the host. ANALOG TB2 DEMAND PRINT COMMON +5 (-TD) 20 mA TX(-TD) R S - 2 3 2 r e q u i r e s a d d i t i o n a l RS-232...

  • Page 25: Option 3 - Time And Date

    OPTION 6 OPTION 7 CONFIG SERIAL OPTION 1 OPTION 2 OPTION 4 XXXXXXX XXXXXXX OPTION 3 OPTION 5 XXXXXXX XXXXXXX TIME/DATE A–PT TYPE DATE hh.mm.ss mm/dd/yy Std. Under letter Above number Figure 3-11. Option 3 Menu UMC 600IS Installation Manual...

  • Page 26: Option 4 - Auto Shutoff Mode

    3.3.4 Option 4 – Auto Shutoff Mode 3.3.5 Option 6 – Five-Point Linear Calibration The auto shutoff mode can prolong battery life for There are five calibration points that can be entered applications using the battery input power to the sequentially.

  • Page 27: Option 7 - Smart Serial I/O

    (gross, net, total recall, (there is a third file - file 7.4 - for Port 1, but it is or special) that the UMC 600IS is currently in at the reserved for future use). Each of the custom transmit time of a print.
  • Page 28 Macro Files At this point, it is recommended that you get your There may be times when you need to print more than indicator, printer (hook up per instructions), and the 30 character codes that are allowed in the custom manual and follow along, or read first and then go transmit files (7.1 - 7.4).
  • Page 29 Format 1: GROSS weight (line 4) Format 2: GROSS (ln 4), TARE (ln 5), NET (ln 6) Carriage return Line feed END OF FILE Table 3-17. Print File 7.2 Example (7.2, Co. Logo, T/D, GR, TR, NT) UMC 600IS Installation Manual...
  • Page 30 NOTES: GLEN CO inc. • When necessary, the start of text (STX) GLENWOOD MN. character tells the printer that data is being 10:22 PM 04/16/02 transferred for printing. 10000 LB GR • A macro does not repeat the start of text 5000 LB TR character.
  • Page 31 files to print custom transmits up to 250 characters long. • You may use any of the ASCII codes (see Table 6.2 on page 37) and parameter control codes (see Table 3-20 on page 29). UMC 600IS Installation Manual...
  • Page 32 1 SETPOINT respectively, from your custom transmit files. • To delete a code from the table, select the code • Parameter 700 causes the UMC 600IS to pause using the 1 SETPOINT 2 SETPOINT keys, for the delay period specified in parameter 14.2.

  • Page 33: Calibration

    Calibration The UMC 600IS indicator can be calibrated using single slope span calibration or five-point linearization. Zero must be calibrated (see Section 4.1) before either span or linearization calibration can be performed. The analog option is calibrated after the unit is calibrated using option 2. Analog output, (Section 3.3.2) provides settings for zero, span, and trim adjustments.

  • Page 34: Five-Point Linear Calibration

    Five-Point Linear Calibration There are five calibration points (La, Lb, Lc, Ld, and Le) that can be entered sequentially. Calibrations using fewer than five points will linearize the curve up to the last data point. The curve is then extrapolated from the last entry point.

  • Page 35: Normal Weighing Mode Operations

    Table 5-1 shows the display panel annunciator and the annunciators (LEDs) used to operate the UMC 600IS definitions of the annunciator.

  • Page 36: Gross/Tare/Net Weighing Operations

    When Parameter 10 in the configuration mode is set to Con (conversion), pressing the lb/kg CONV In normal mode, the UMC 600IS displays gross, tare, toggles the weight display units from lb (calibrated or net weights using the LED annunciators to indicate base units) to kg units (converted units from base scale status and the type of weight value displayed.
  • Page 37 Table 5-3. Serial Data Character Descriptions Status Character Definitions The status character (<STAT>) provides information to the receiving device about the current indicator operation. Table 5-4 shows the status characters returned by the UMC 600IS indicator. Status Characters Description <D> (44H) Digital calibration mode <A>...

  • Page 38: Demand Mode Versus Continuous Data Output

    5.6.2 Demand Mode versus Continuous Data Output Downloading/Recall Commands Demand mode is used to interface with printers and The format for fixed tare data entry (see Table 5-5) is: requires a manual Print command from the front panel <FE>(XXXXXX)<CR> t o i n i t i a t e t h e o u t p u t d a t a . To c o m p l y w i t h The format for fixed tare data recall (see Table 5-5) is: legal-for-trade regulations, demand output data is <FR>(XXXXXX)<CR>...

  • Page 39: Appendix

    Appendix Error and Status Messages The UMC 600IS indicator provides a number of error and status messages. When an error occurs, the message is shown on the indicator display. Table 6-1 lists these messages and their meanings. Error Message Description...

  • Page 40: Parameter Control Code Chart

    Parameter Control Code Chart Use the following code values for parameter descriptions listed in Table 6.2 when specifying the format string. The actual character depends on the character mapping used by the output device Code Description Code Description Gross weight & LB/KG GR Status character Gross weight &...
  • Page 41 Serial Command Option Parameters The following table lists the option parameter serial commands for the UMC 600IS. Option 1 K0306 00 = TI (time entry) K0714 00 = Off K0100 00 = Off K0306 01 = DA (date entry) K0714 01 = On...

  • Page 42: Ascii Character Chart

    ASCII Character Chart Control ASCII ASCII ASCII ASCII Ctrl-@ space Ctrl-A Ctrl-B “ Ctrl-C Ctrl-D Ctrl-E Ctrl-F & Ctrl-G ’ Ctrl-H Ctrl-I Ctrl-J Ctrl-K Ctrl-L Ctrl-M Ctrl-N Ctrl-O Ctrl-P Ctrl-Q Ctrl-R Ctrl-S Ctrl-T Ctrl-U Ctrl-V Ctrl-W Ctrl-X Ctrl-Y Ctrl-Z Ctrl-[ Ctrl-\ <...

  • Page 43: Specifications

    CoC Number 89-023A299-010 delay Accuracy Class III/III L Calibration Method Software, with optional : 10 000 five-point linearization Serial Communications Port 1 Full duplex 20 mA at 9600, 4800, 2400, 1200, 600, or 300 bps FM #0Z0AZ.AX UMC 600IS Installation Manual...
  • Page 44 OPTIONAL PANEL MOUNTING KIT 4.14 9.12 PANEL THICKNESS .03 THRU .75 ZERO GROSS MOTION CAPACITY 6.35 6.62 ON/OFF 3.94 FRONT VIEW SIDE VIEW 6.00 1.22 2X .50 MODEL NO. DATE SER. NO. INPUT VOLTAGE VAC 50/60 Hz ADD'L INFO SCALE ACCESSORY LR47913 790F ®...
  • Page 45 CLASS II DIV. 1 GROUP E, F, G AND CLASS III WHEN USED WITH POWER SUPPLY 31221/31222, OR BATTERY ASSEMBLY 31215. INSTALL PER RLWS DWG 33476. 6.62 11.36 BATTERY MODULE 4.26 1.22 6.00 2X .50 2X .28 2.26 3.69 8X R TILT STAND Figure 6-2. Battery-Powered Unit Dimensions UMC 600IS Installation Manual...

  • Page 46: Umc 600Is Limited Warranty

    Condec. Condec warrants the equipment against faulty workmanship and defective materials. If any equipment fails to conform to these warranties, Condec will, at its option, repair or replace such goods returned within the warranty period subject to the following conditions: •...

Table of Contents

Save PDF