Hansen HA4A series Specifications, Applications, Service Instructions & Parts

Hansen HA4A series Specifications, Applications, Service Instructions & Parts

Modular pressure regulators 3/4" through 6" port (20 mm through 150 mm)

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HA4AB
Regulator With Electric Wide Opening
INTRODUCTION
These
advanced-design,
manufactured MODULAR regulators are superior in
their ability to overcome dirt and sticky oil during
opening and tight closing. Models are available for
nearly every control function requirement of industrial
ammonia and commercial halocarbon refrigeration.
These regulators are ideal for cold storage plants,
poultry plants, meat packing, fish processing, freezers,
ice plants, breweries, bottling plants, heat recovery
units, petrochemical plants, pharmaceutical plants,
supermarkets, and many others.
APPLICATIONS
Evaporator Pressure Control
Defrost Pressure Control
Condensing Pressure Regulation
Receiver Pressure Control
Hot Gas Bypass Capacity Regulation
Suction Pressure Control
Air or Liquid Temperature Regulation
Internal System Pressure Relief
strong-bodied,
precision-
Specifications, Applications,
Service Instructions & Parts
HA4A MODULAR
PRESSURE REGULATORS ¾"
THROUGH 6" PORT (20 MM
THROUGH 150 MM)
Various Connection
Styles and Sizes
for Refrigerants
KEY FEATURES
ADDITIONAL FEATURES
Tolerant of Dry Systems
For Ammonia, R22, R134a and other Hansen-
Approved Refrigerants
Wide Range of Options
Inlet, Outlet, or Differential Pressure
Wide Pressure Ranges
Electric Shut- Off, Dual, or Wide-Opening Available
Safe Working Pressure: 400 psig (27 bar)
CSA Certified, CRN for Canada
Contents
Regulator Variations
Capacities
Control Modules (Pilots)
Main Regulators Only (AR1, AR3)
Operation and Adjustment
Installation Dimensions
Parts List
Service and Maintenance, Abbreviations
Ordering Information, Conversions
Bulletin R429d
MAR 2002
Page
3
4–5
6
7
8–11
12–13
14–18
19
20

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Summary of Contents for Hansen HA4A series

  • Page 1 MODULAR regulators are superior in Tolerant of Dry Systems their ability to overcome dirt and sticky oil during For Ammonia, R22, R134a and other Hansen- opening and tight closing. Models are available for Approved Refrigerants nearly every control function requirement of industrial Wide Range of Options ammonia and commercial halocarbon refrigeration.
  • Page 2 R/S model A4A, 110% of the rated voltage. Coils should only be except 1¼" (32 mm). Special Hansen 1¼" 4-bolt energized while on the pilot solenoid tube. Unless regulators are available from stock to exactly replace otherwise specified, the standard coil with a ½"...
  • Page 3 REGULATOR VARIATIONS HA4A STANDARD REGULATOR HA4AO OUTLET This most common pressure regulator PRESSURE REGULATOR modulates control evaporator Controls outlet pressure by opening pressure, condensing pressure, as downstream pressure falls below the set point. Used for hot gas to pressure in a vessel, or pressure in a provide artificial refrigeration loading, portion of a system.
  • Page 4 SUCTION VAPOR CAPACITIES (TONS) (1 Ton= 12,000 Btu/hr= 3.517 kW= 3042 kcal/hr) R 717 PRESSURE PORT DROP EVAPORATING TEMPERATURE EVAPORATING TEMPERATURE SIZE (Kv) ACROSS (mm) VALVE‡ –40F† –20F† –40F† –20F† +20F +40F +20F +40F (–40°C) (–28.9°C) (–17.8°C) (–6.7°C) (+4.4°C) (–40°C) (–28.9°C) (–17.8°C) (–6.7°C) (+4.4°C) 2 psi "*...
  • Page 5: Capacities

    LIQUID CAPACITIES (U.S. GPM) OIL CAPACITIES (U.S. GPM) APPLICATION: REFRIGERANT PUMP RELIEF APPLICATION: SCREW COMPRESSOR OIL REGULATOR (HA4AL) PUMP RELIEF REGULATOR (HA4AL) R717 PORT SIZE PORT SIZE P= 30 psi P= 30 psi P= 30 psi (mm) (mm) (2 bar) (2 bar) (2 bar) "...
  • Page 6: Control Modules (Pilots)

    CONTROL MODULES (PILOTS) FOR ANY REGULATOR When installed, these control modules (pilots) enable RESEATING RELIEF main regulator to perform different control Opens wide when pressure exceeds functions (see page 3, Regulator Variations). Pilots are pressure setting and repeatedly reseats normally factory installed, but can be retrofitted or after operation.
  • Page 7: Main Regulators Only (Ar1, Ar3)

    MAIN REGULATORS ONLY (AR1, AR3) Hansen regulators are normally furnished with control ¾" through 6" ¾" through 4" modules (pilots) installed and tested (see page 3). (20 mm through (20 mm through However, modular regulators less pilots and flanges 150 mm) 100 mm) are available on order from ¾"...
  • Page 8 HA4A STANDARD REGULATOR HA4AK RESEATING RELIEF REGULATOR OPERATION (Same as HA4A) Inlet pressure is channeled through the internal equalization passage to the reseating relief control module. When inlet pressure exceeds the relief setting, the control module opens wide to allow pressure to enter the space on top of the piston.
  • Page 9 HA4AO OUTLET PRESSURE HA4AS REGULATOR WITH ELECTRIC SHUT- REGULATOR OPERATION OPERATION When solenoid Outlet pressure control module channeled through an energized, this external sensing tube to control operates the outlet pressure control the same manner as module. outlet the HA4A Standard pressure is introduced to Regulator other...
  • Page 10 HA4AJ ELECTRONICALLY HA4AP PNEUMATICALLY CONTROLLED REGULATOR COMPENSATED REGULATOR OPERATION OPERATION The controller receives signals from an air or liquid A pneumatic controller regulates the amount of air sensor and transmits an electrical voltage to the M3J pressure applied to the top of the M3P control module diaphragm.
  • Page 11 HA4AM ELECTRIC MOTOR COMPENSATED REGULATOR OPERATION The basic Electric Motor Compensated Regulator The regulator pressure setting is altered as the motor consists of a nonremovable control module with a receives signal from suitable temperature motor bracket and cam. The control module is available controller.
  • Page 12: Installation Dimensions

    INSTALLATION DIMENSIONS (MM) ¾" THROUGH 1¼" REGULATORS 1½" THROUGH 4" REGULATORS M = Additional length for close-coupled strainer PORT SIZE (mm) F PT,SW WN,ODS ", 1", 1 " 3.09" 6.77" 3.75" 4.63" 8.20" 8.94" 6.19" 2.38" 4.07" 7.20" 3.70" 4.50" (20, 25, 32) (78) (172)
  • Page 13 INSTALLATION DIMENSIONS (MM) 5" AND 6" REGULATORS (See page 8.) WELD END DIMENSIONS (MM) P ORT SIZE 5" 5.05" 0.26" (125) (128) (6.6) 6" 6.06" 0.28" (150) (154) (7.1) 5" AND 6" PILOT PIPING (TOP VIEW) FOR SERIES ARRANGEMENT (AS) FOR SERIES AND PARALLEL ARRANGEMENT (AD) SI, solenoid;...
  • Page 14: Parts List

    PARTS LIST CONTROL MODULES I TEM D ESCRIPTION Q TY PART NO Diaphragm/Gasket Kit 75-1107 (M3, M3K, M3L, M3P) M3, M3K, M3L, M3P Above Kit Consists of: Diaphragm 75-0716 Lower Gasket (thick) 75-0426 Upper Gasket (thin) 75-0636 Follower O-ring 75-0337 Fiber Washer 75-0617 Lower Stem O-ring (green dot)
  • Page 15 PARTS LIST ¾" THROUGH 1¼" (20 MM THROUGH 32 MM) ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO Piston Kit consists of: 75-1019 Gasket Kit consists of: 75-1023 ..Adapter Gasket 75-0489 Piston 75-0191 ..Bottom Cap O-ring 75-0183 Piston Seal 75-0353 Adapter Gasket 75-0489 ..Stem O-ring...
  • Page 16: R429D Mar

    PARTS LIST 1½" THROUGH 4" (40 MM THROUGH 100 MM) ITEM DESCRIPTION QTY. PART NO ITEM DESCRIPTION PART NO Piston Kit 1½", 2" 75-1025 Gasket Kit 1½", 2" 75-1039 Gasket Kit 2½" 75-1040 Piston Kit 2½" 75-1026 Piston Kit 3" 75-1027 Gasket Kit 3"...
  • Page 17 PARTS LIST 1½" THROUGH 4" (40 MM THROUGH 100 MM) R429d MAR 2002...
  • Page 18 PARTS LIST 5" AND 6" (125 MM AND 150 MM) I TEM D ESCRIPTION Q TY PART NO I TEM D ESCRIPTION Q TY PART NO Piston Kit 75-1110 V- Port/Seat Kit 5" 75-1112 Above Kit consists of: V- Port/Seat Kit 6" 75-1113 Piston 75-0570...
  • Page 19 SERVICE AND MAINTENANCE Remove burrs and nicks, clean or replace piston as necessary. Long-life seal on disc piston need only be Failure to open: Wrong coil or control module pilot; low replaced when damaged or severely worn. If replacing line voltage; controlling switch or thermostat not the disc piston seal, make sure the seal is properly contacting;...
  • Page 20 ORDERING INFORMATION, HA4A CAUTION MODULAR PRESSURE REGULATORS Hansen pressure regulators are only for refrigeration systems. These instructions related safety FLANGE CONNECTION PORT STYLES & SIZES precautions must be read completely and understood SIZE before selecting, using, or servicing these valves. Only...

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